Frymaster Fryer FPD User Manual

D, CFD, SCFD, FPD,  
and Common Cabinet Models  
NON-CE &  
Dean, a member of the Commercial Food Equipment Service Association, recommends using  
CFESA Certified Technicians.  
* 8 1 9 F5EB9RU2AR2Y 20*07  
24-Hour Service Hotline  
1-800-551-8633  
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Please read all sections of this manual and retain for future reference.  
This product has been certified as commercial cooking equipment and MUST be installed by  
professional personnel as specified. Installation, maintenance and repairs should be performed  
by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other cooking appliance.  
DANGER  
Instructions explaining procedures to be followed MUST be posted in a prominent location in  
the event the operator detects a gas leak. This information can be obtained from the local gas  
company or gas supplier.  
WARNING  
Improper installation, adjustment, alteration, service or maintenance can cause property  
damage, injury or death. Read the installation, operating and maintenance instructions  
thoroughly before installing or servicing this equipment.  
DANGER  
Safe and satisfactory operation of your equipment depends on proper installation. Installation  
MUST conform with local codes, or in absence of local codes, with the National Fuel Gas Code,  
ANSI Z223.1; The Natural Gas Installation Code, CAN/CGA-B149.1; The Propane Installation  
Code, CAN/CGA-B149.2; or The latest edition of the National Electric Code, N.F.P.A. 70.  
NOTICE  
If, during the warranty period, the customer uses a part for this Enodis equipment other than an  
unmodified new or recycled part purchased directly from Frymaster and Dean, or any of its  
authorized service centers, and/or the part being used is modified from its original  
configuration, this warranty will be void. Further, Frymaster and Dean and its affiliates will not  
be liable for any claims, damages or expenses incurred by the customer which arise directly or  
indirectly, in whole or in part, due to the installation of any modified part and/or part received  
from an unauthorized service center.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
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DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
WARNING  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures and may not conform to on-site management operational procedures.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-  
8633.  
This equipment is to be installed in compliance with the basic plumbing code of The Building  
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation  
Manual of the Food and Drug Administration.  
COMPUTERS  
FCC  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:  
1) This device may not cause harmful interference, and 2) This device must accept any interference  
received, including interference that may cause undesired operation. While this device is a verified Class  
A device, it has been shown to meet the Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the  
ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B  
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.  
DANGER  
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE  
CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.  
Operation, installation, and servicing of this product could expose you to airborne particles of  
glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne  
particles of glasswool or ceramic fibers is known to the State of California to cause cancer.  
Inhalation of carbon monoxide is known to the State of California to cause birth defects or other  
reproductive harm.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will  
distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be  
removed for cleaning.  
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Decathlon Series Gas Fryers  
Service and Parts Manual  
TABLE OF CONTENTS  
1.  
SERVICE PROCEDURES……..……..……………………………………………...  
1.1 Functional Description............................................................................................1-1  
1.2 Accessing Fryers for Service...................................................................................1-8  
1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-10  
1.4 Adjusting Burner Manifold Gas Pressure..........................................................1-10  
1.5 Adjusting the Pilot Flame......................................................................................1-11  
1.6 Calibrating the Thermatron Controller and Backup Thermostat....................1-11  
1.7 Replacing Fryer Components...............................................................................1-13  
1.8 Troubleshooting and Problem Isolation..............................................................1-32  
1.9 Troubleshooting Guides........................................................................................1-41  
1.10 Wiring Diagrams....................................................................................................1-43  
2.  
PARTS LIST…….…………………………………..……………………………….  
2.1 Decathlon Primary Components............................................................................2-1  
2.2 Control Panel Options; D60 Series.......................................................................2-14  
2.3 Optional Components and Controllers................................................................2-15  
2.4 Transformers and Component Boxes; Multi-batteried Decathlon...................2-18  
2.5 Oil Drain Manifold Components..........................................................................2-20  
2.6 Oil Return Manifold Components........................................................................2-24  
2.7 Oil Return and Oil Flush Components................................................................2-28  
2.8 Under Fryer Filter (UFF) Components; D50 and D60 Series............................2-32  
2.9 Single Under Fryer Filter (SUFF) Components..................................................2-37  
2.10 Basket Lift Components; D50, D60, and D80......................................................2-41  
2.11 Trough, Holster, and Cover Components; D60 and D80 Series........................2-43  
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