Frymaster Fryer FPD User Manual
D, CFD, SCFD, FPD,  
and Common Cabinet Models  
NON-CE &  
Dean, a member of the Commercial Food Equipment Service Association, recommends using  
CFESA Certified Technicians.  
* 8 1 9 F5EB9RU2AR2Y 20*07  
24-Hour Service Hotline  
1-800-551-8633  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Please read all sections of this manual and retain for future reference.  
This product has been certified as commercial cooking equipment and MUST be installed by  
professional personnel as specified. Installation, maintenance and repairs should be performed  
by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other cooking appliance.  
DANGER  
Instructions explaining procedures to be followed MUST be posted in a prominent location in  
the event the operator detects a gas leak. This information can be obtained from the local gas  
company or gas supplier.  
WARNING  
Improper installation, adjustment, alteration, service or maintenance can cause property  
damage, injury or death. Read the installation, operating and maintenance instructions  
thoroughly before installing or servicing this equipment.  
DANGER  
Safe and satisfactory operation of your equipment depends on proper installation. Installation  
MUST conform with local codes, or in absence of local codes, with the National Fuel Gas Code,  
ANSI Z223.1; The Natural Gas Installation Code, CAN/CGA-B149.1; The Propane Installation  
Code, CAN/CGA-B149.2; or The latest edition of the National Electric Code, N.F.P.A. 70.  
NOTICE  
If, during the warranty period, the customer uses a part for this Enodis equipment other than an  
unmodified new or recycled part purchased directly from Frymaster and Dean, or any of its  
authorized service centers, and/or the part being used is modified from its original  
configuration, this warranty will be void. Further, Frymaster and Dean and its affiliates will not  
be liable for any claims, damages or expenses incurred by the customer which arise directly or  
indirectly, in whole or in part, due to the installation of any modified part and/or part received  
from an unauthorized service center.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
WARNING  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures and may not conform to on-site management operational procedures.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-  
8633.  
This equipment is to be installed in compliance with the basic plumbing code of The Building  
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation  
Manual of the Food and Drug Administration.  
COMPUTERS  
FCC  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:  
1) This device may not cause harmful interference, and 2) This device must accept any interference  
received, including interference that may cause undesired operation. While this device is a verified Class  
A device, it has been shown to meet the Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the  
ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B  
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.  
DANGER  
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE  
CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.  
Operation, installation, and servicing of this product could expose you to airborne particles of  
glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne  
particles of glasswool or ceramic fibers is known to the State of California to cause cancer.  
Inhalation of carbon monoxide is known to the State of California to cause birth defects or other  
reproductive harm.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will  
distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be  
removed for cleaning.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Decathlon Series Gas Fryers  
Service and Parts Manual  
TABLE OF CONTENTS  
1.  
SERVICE PROCEDURES……..……..……………………………………………...  
1.1 Functional Description............................................................................................1-1  
1.2 Accessing Fryers for Service...................................................................................1-8  
1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-10  
1.4 Adjusting Burner Manifold Gas Pressure..........................................................1-10  
1.5 Adjusting the Pilot Flame......................................................................................1-11  
1.6 Calibrating the Thermatron Controller and Backup Thermostat....................1-11  
1.7 Replacing Fryer Components...............................................................................1-13  
1.8 Troubleshooting and Problem Isolation..............................................................1-32  
1.9 Troubleshooting Guides........................................................................................1-41  
1.10 Wiring Diagrams....................................................................................................1-43  
2.  
PARTS LIST…….…………………………………..……………………………….  
2.1 Decathlon Primary Components............................................................................2-1  
2.2 Control Panel Options; D60 Series.......................................................................2-14  
2.3 Optional Components and Controllers................................................................2-15  
2.4 Transformers and Component Boxes; Multi-batteried Decathlon...................2-18  
2.5 Oil Drain Manifold Components..........................................................................2-20  
2.6 Oil Return Manifold Components........................................................................2-24  
2.7 Oil Return and Oil Flush Components................................................................2-28  
2.8 Under Fryer Filter (UFF) Components; D50 and D60 Series............................2-32  
2.9 Single Under Fryer Filter (SUFF) Components..................................................2-37  
2.10 Basket Lift Components; D50, D60, and D80......................................................2-41  
2.11 Trough, Holster, and Cover Components; D60 and D80 Series........................2-43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FINDING YOUR WAY AROUND THE DEAN DECATHLON  
Basket Hanger  
Flue Cap  
Frypot  
Top Cap  
Electronic Operating  
Thermostat  
Burners  
Drain Tubes  
Drain Valve Handle (Red)  
Oil Return Handle (Yellow)  
Drain Flush Handle (Blue)  
Filter Unit  
Drain Tubes  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.1 Functional Description  
Decathlon Series gas fryers contain a welded steel frypot (stainless or cold-rolled) heated by gas  
flames diffused evenly through tubes built into the frypot.  
Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The  
burners are positioned in the tube openings, at the front of the frypot. The diameter of the orifices  
differs for natural (CE:G20/G25) and LP (CE:G31) gas as indicated in the accompanying table.  
NON-CE (Altitudes of 2000 feet or less)  
ORIFICE  
MM  
EQUIPMENT  
PRESSURE  
INPUT  
(BTU)  
GAS  
TYPE  
ORIFICE  
PART NO.  
MODEL  
QTY  
(INCH)  
MBAR  
INCH W.C.  
NAT  
LP  
2.18(#44)  
1.40(#54)  
810-2050  
810-2324  
2
2
10  
27.5  
4
11  
D20G  
50  
85  
NAT  
LP  
2.08(#45)  
1.32(#55)  
14-0067-45  
810-2441  
4
4
10  
27.5  
4
11  
D50G  
NAT  
LP  
2.53(#39)  
1.51(#53)  
810-2048  
810-2059  
4
4
10  
27.5  
4
11  
D50G(HP)  
120  
NAT  
LP  
2.44(#41)  
1.51(#53)  
14-0067-41  
810-2059  
4
4
10  
27.5  
4
11  
D50GDDHP  
D60G  
115  
112  
NAT  
LP  
2.08(#45)  
1.32(#55)  
14-0067-45  
810-2441  
5
5
10  
27.5  
4
11  
NAT  
LP  
2.53(#39)  
1.51(#53)  
810-2048  
810-2059  
5
5
10  
27.5  
4
11  
D60G(HP)  
D80G  
150  
122  
165  
NAT  
LP  
2.26(#43)  
1.40(#54)  
810-2049  
810-2324  
5
5
10  
27.5  
4
11  
NAT  
LP  
2.58(#38)  
1.61(#52)  
810-2062  
810-2063  
5
5
10  
27.5  
4
11  
D80G(HP)  
CE ONLY (Altitudes of 2000 feet or less)  
ORIFICE  
EQUIPMENT  
PRESSURE  
INPUT  
(kW)  
GAS  
TYPE  
ORIFICE  
PART NO.  
QTY/  
COLOR  
MODEL  
MM  
(INCH)  
MBAR  
INCH W.C.  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
2/BLUE  
2/BLUE  
2/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
D20G  
15,0  
30,0  
37,5  
37,5  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
4/BLUE  
4/BLUE  
4/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
D50G  
D60G  
D80G  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
5/BLUE  
5/BLUE  
5/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
5/BLUE  
5/BLUE  
5/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
1-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.1 Functional Description (cont.)  
An electromechanical gas valve regulates gas flow to the manifold. Decathlon Series gas fryers are  
equipped with either a 120V valve system or a 24V valve system. Unit configurations include either  
a pilot ignition system (standing pilot) or an electronic ignition system.  
Pilot System Configuration  
The pilot system is comprised of the pilot orifice, pilot hood, and a thermopile. The pilot serves two  
purposes: light the burner and heat the thermocouple (some systems incorporate a thermopile). In  
operation, the thermocouple is in contact with the pilot flame and generates millivolts. The millivolt  
output energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is  
extinguished, the gas valve pilot coil loses voltage and the pilot valve closes. The main valve of the  
gas valve will not open if the pilot valve is not open. The pilot flame must be manually lit when the  
fryer is first placed into operation. A separate 120V circuit, activated by the fryer ON/OFF switch,  
provides voltage through the Thermatron to the gas valve main coil, which opens the main valve.  
Electronic Ignition Configuration  
In units configured for electronic ignition, an ignition module connected to an ignitor assembly  
replaces the pilot system. The ignition module performs three important functions: provide an  
ignition spark, supply voltage to the gas valve, and proof the pilot flame.  
1-2  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Electronic Ignition Configuration (cont.)  
The module contains a 60-second time delay circuit and a coil that activates the gas valve. The  
ignitor assembly consists of a spark plug, a pilot, and a flame sensor element.  
At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control  
circuitry in the controller or computer and to one side of the heat relay coil on the interface board. If  
resistance in the temperature probe indicates the temperature in the frypot is below 180°F (82°C),  
the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds  
and opens for 24 seconds. If the temperature is 180°F (82°C) or above, the current flows through a  
heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat  
relay coil which then closes an electronic switch in the 24 VAC circuit to provide current to the  
ignition module. NOTE: The listed melt cycle times and exit temperature pertain to the Compu-Fry  
computer only.  
Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed high-  
limit switch and a drain safety switch. Simultaneously, the module causes the ignitor to spark for up  
to 60 seconds to light the pilot flame. A flame sensor verifies that the pilot is lit by measuring the  
flow of microamps through the flame. If the pilot does not light (or is extinguished), current to the  
ignition module is interrupted, preventing the main valve from opening, and the ignition module  
"locks out" until the power switch is turned OFF, then back ON.  
A temperature probe monitors the temperature in the frypot. When the programmed setpoint  
temperature is reached, resistance in the probe causes the heat cycle circuitry in the controller to  
interrupt current flow through the heat relay. This in turn interrupts the 24 VAC current to the  
ignition module, resulting in closure of the gas valve.  
NOTE: In September 2006, these modules were replaced with black Honeywell modules (Kit, 826-  
2117). Operationally they are similar. The new modules have a 4.5 second delay before sparking  
and lockout at 90 seconds. Unlike previous modules, microamp readings on the new black modules  
will move up and down as the module pulses on and off and this is an indication that the module is  
functioning.  
When installing the new modules into an older unit with a Fast GO board, a resistor (provided in  
module kit) is needed to adjust melt cycle to accommodate the 4.5 second delay.  
Control Options  
Decathlon Series gas fryers may be equipped with operating thermostat controls (optional backup-  
only; available with electronic thermostat or computer), Thermatron, or Compu-Fry computers.  
In fryers equipped with Thermatron, the fryer is turned on and off by means of a rocker switch and  
the temperature is set by adjusting a potentiometer. An interface board is located in the component  
box (shield) behind the control panel (computer-equipped) or in a component box inside the cabinet  
(Thermatron-equipped).  
1-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Interface Boards  
The interface board provides a link between the controller/computer and the fryer’s individual  
components without requiring excessive wiring, and allows the controller to execute commands  
from one central point. Two types of interface boards may be used in Decathlon Series gas fryers;  
the type used depends on the fryer configuration.  
In units configured for Thermatron, P/N 826-2086 (115/230V) is used; in units configured for  
Compu-Fry computers, P/N 106-6710 is used.  
IFB 826-2086 (115/230V): These boards are used in Decathlon fryers equipped with Thermatron  
control systems.  
THERMATRON P/N 826-2086  
Thermatron systems incorporate a temperature probe, a potentiometer, and a temperature control  
circuit board. This system is more accurate and reliable than a standard thermostat. The temperature  
probe measures oil temperature via resistance (ohms); as oil temperature rises, resistance decreases.  
The potentiometer sets the oil temperature via resistance (ohms). The temperature control circuit  
board compares the resistance from the probe and potentiometer and cycles the burner on and off as  
necessary.  
1-4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Interface Boards (cont.)  
IFB 106-6669 & 106-6710: These interface boards are used in Decathlon fryers with Frymaster  
computer control systems.  
INTERFACE BOARD P/N 106-6669  
INTERFACE BOARD P/N 106-6710  
FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD P/N 806-4549 (previous style)  
Test  
Meter Setting  
50VAC Scale  
50VAC Scale  
50VAC Scale  
50VDC Scale  
50VDC Scale  
50VAC Scale  
50VAC Scale  
250VAC Scale  
Pins  
1 and 3 on J3  
Test Results  
12-18  
22-28  
22-28  
12-18  
12-18  
22-28  
22-28  
110-125  
110-125  
***  
12VAC Power to Controller  
24VAC Power to Right Module  
24VAC Power to Left Module  
12VDC Power to Right BL Relay  
12VDC Power to Left BL Relay  
24VAC Power to Right High-Limit  
24VAC Power to Left High-Limit  
120VAC Power*  
8 on J3 and GROUND  
8 on J1 and GROUND  
7 on J2 and 9 or 12 on J3  
9 on J2 and 9 or 12 on J1  
7 on J3 and GROUND  
7 on J1 and GROUND  
11 on J3 and GROUND  
10 on J3 and GROUND  
2 on J3 and 4 on J3  
120VAC Power To 120VAC Gas Valve* 250VAC Scale  
Probe Resistance (Right)**  
R x 1000 Ohms  
R x 1000 Ohms  
Probe Resistance (Left)**  
2 on J1 and 4 on J1  
***  
* Where Applicable  
** Disconnect 15-pin harness from controller before testing probe circuit.  
*** See Probe Resistance Charts in this chapter.  
1-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Interface Boards (cont.)  
P/N 806-4549 INTERFACE BOARD (previous style)  
LED DIAGNOSTIC LIGHTS  
12V  
Indicates 12 VAC from transformer  
24V  
GV  
Indicates 24 VAC from transformer  
Indicates 24 VAC to gas valve  
PWR  
AIR  
Indicates 24 VAC to PWR via K1 (L) or K2 (R or F)  
Not Applicable to Decathlon Series Gas Fryers  
The board contains two heat relays (K2 and K3), and two basket lift relays (K1 and K4). NOTE: On factory-original  
units not equipped with basket lifts and on service interface boards, the board will have no basket lift relays installed.  
INTERFACE BOARD  
J2  
12 VAC TO CPTR  
GROUND  
J3 PIN 3  
1
GROUND  
2
12 VAC RETURN  
COMPUTER  
J3 PIN 1  
3
RT HT RELAY (K3)  
4
COMPUTER  
COMPUTER  
12 VDC TO RELAYS  
LT HT RELAY (K2)  
5
* Twin Vat configurations  
** Single Vat configurations  
6
COMPUTER  
NOT USED  
K4  
7
*
NOT USED  
8
COMPUTER  
K1  
9
ALR (RIGHT)  
RT ALARM OUT**  
10  
11  
12  
13  
14  
15  
COMPUTER  
LT ALARM OUT*  
COMPUTER  
SOUND DEVICE  
AD (LEFT)  
J3 PIN 4  
COMPUTER  
J1 PIN 2 & J3 PIN 2  
J1 PIN 4  
COMPUTER  
J1  
1
J3  
1
12 VAC XFMR PIN 12  
TEMP PROBE  
J2 PIN 3  
NOT USED  
NOT USED  
J2 PIN 14  
J2 PIN 14  
TEMP PROBE  
2
2
J2 PIN 1  
12 VAC XFMR PIN 11  
TEMP PROBE  
NOT USED  
TEMP PROBE  
NOT USED  
NOT USED  
J2 PIN 15  
3
3
J2 PIN 13  
4
4
NOT USED  
NOT USED  
NOT USED  
NOT USED  
NOT USED  
NOT USED  
5
5
NOT USED  
6
6
7
8
V1S OR V1D  
PWR via K2  
MAIN GAS VALVE 24VAC  
via HLS  
MAIN GAS VALVE  
via HLS  
24 VAC IN  
V2D  
7
PWR via K1  
24 VAC IN  
8
BASKET LIFT (DN)  
NOT USED  
K1  
K4  
BASKET LIFT (DN)  
9
9
NOT USED  
AC Hot to 120VAC GV  
MAIN GAS VALVE 120VAC  
10  
11  
10  
11  
12  
via HLS  
AC COMMON  
AC COMMON  
AC COMMON  
K1  
AC COMMON  
K4  
BASKET LIFT (UP)  
MOD 25V GROUND  
BASKET LIFT (UP)  
12  
MOD 25V GROUND  
MOD V2D  
GROUND  
J1 PIN 7  
GROUND  
J3 PIN 7  
GND  
V2D  
PWR  
AD  
GND  
V1D  
PWR  
ALR  
V1S  
MOD V1D*  
MOD 25V TERM  
J1 PIN 8 via K1  
J3 PIN 8 via K2  
MOD 25V TERM  
DRAIN SWITCH (OPT)  
NOT USED  
J2 PIN 12  
J2 PIN 10  
J3 PIN 7  
DRAIN SWITCH (OPT)  
MOD V1S**  
NOT USED  
AS  
NOT USED  
NOT USED  
V2S  
LEFT TWIN VAT  
SINGLE OR RIGHT TWIN-VAT  
CURRENT FLOW THROUGH INTERFACE  
BOARD 806-4549 (previous style)  
1-6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Thermostats  
Different types of thermostats are used in Decathlon Series gas fryers, depending on fryer  
configuration.  
Fryers equipped with an optional backup operating-thermostat and/or Thermatron use a dial to  
adjust temperature. In this configuration, the probe resistance varies directly with the temperature.  
As the temperature rises, resistance decreases at a rate of approximately 2 ohms for every 1°F  
(approximately 3.7 ohms for every 1°C).  
Fryers equipped with computer controls have a temperature probe. In this configuration, the probe  
resistance varies directly with the temperature. As the temperature rises, resistance increases at a  
rate of approximately 2 ohms for every 1°F (approximately 3.7 ohms for every 1°C). Circuitry in the  
computer monitors the probe resistance and controls burner firing when the resistance exceeds or  
falls below programmed temperatures (setpoints). The temperatures are programmed by means of a  
keypad on the face of the computer.  
All Decathlon Series gas fryers are equipped with a high-limit thermostat. In the event that the fryer  
fails to control the oil temperature, the high-limit thermostat prevents the fryer from overheating to  
flash point. The high-limit thermostat acts as a normally closed power switch that opens when  
exposed to temperatures above 410°F/210°C (CE) to 450°F/232°C (non-CE). CE and non-CE high-  
limits are not interchangeable.  
1.2 Accessing Fryers for Servicing  
DANGER  
Moving a fryer filled with cooking oil may cause spilling or splattering of the hot  
liquid. Follow the draining instructions included with the fryer before attempting to  
relocate a fryer for servicing.  
1. Shut off the gas supply to the unit. Unplug the power cords. Remove any attached restraining  
devices.  
2. Disconnect the unit from the gas supply.  
3. Relocate the fryer for service accessibility.  
4. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and  
plug in the electrical cords.  
DANGER  
No structural material on the fryer should be altered or removed to accommodate  
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service  
Hotline at 1-800-551-8633.  
1-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Restraints  
Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top  
of the frypot to verify that the unit is level, both side-to-side and front-to-back.  
To level fryers equipped with legs, the bottom of the legs can be screwed out up to one inch for leveling.  
Legs should also be adjusted so that the fryer(s) are at the proper height in the frying station.  
For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryers  
are installed must be level.  
When the fryer is leveled in its final position, install the restraints provided with the unit to limit its  
movement so that it does not depend on or transmit stress to the electrical conduit or connection.  
Install the restraints in accordance with the provided instructions (see illustration below). If the  
restraints are disconnected for service or other reasons, they must be reconnected before the fryer is  
used.  
DANGER  
Adequate means must be provided to limit the movement of this appliance without  
depending on or transmitting stress to electrical conduits or gas supply line. A  
restraint kit is provided with the fryer. If the restraint kit is missing contact your  
local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900.  
NOTE: If you need to relocate a fryer installed with legs, remove all weight from each leg  
before moving. If a leg becomes damaged, contact your service agent for immediate repair or  
replacement.  
DANGER  
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be  
removed from the fryer before attempting to move it to avoid oil spills, falls, and  
severe burns. This fryer may tip and cause personal injury if not secured in a  
stationary position.  
1-8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.3 Cleaning the Gas Valve Vent Tube (if applicable)  
1. Set the fryer power switch and the gas valve to the OFF position.  
2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened  
for ease in removal.  
3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any  
obstruction. Remove the wire and blow through the tube to ensure it is clear.  
4. Reinstall tube and bend so that the opening is pointing downward.  
1.4 Adjusting Burner Manifold Gas Pressure  
WARNING  
This task should be performed by qualified service personnel only.  
1. Ensure that the gas valve knob is in the OFF position.  
2. Remove the pressure tap plug from the gas valve (see arrows in photos below for location).  
Pilot Ignition Valve  
(Line Voltage)  
Non-CE Electronic  
Ignition Valve  
CE Pilot Ignition Valve  
3. Insert the manometer fitting into the pressure tap hole.  
4. Place the gas valve in the ON position then place the fryer power switch in the ON position.  
When the burner lights and continues to burn, check the gas pressure reading against the table on  
page 1-1.  
5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct  
pressure.  
6. Place the fryer power switch and the gas valve in the OFF position. Remove the manometer  
fitting from the pressure tap hole and reinstall the pressure tap plug.  
1-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.5 Adjusting the Pilot Flame  
1.5.1 Main Pilot  
1. Remove the cap from the pilot adjustment screw hole on the gas valve.  
2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to  
increase length of flame or clockwise to decrease length of flame. Adjust to obtain a flame from  
1 inch to 1½ inches long.  
3. Reinstall the pilot adjustment screw cap.  
1.5.2 Trailing Pilot  
In older Decathlon units, the trailing pilot may need adjusting. Adjust the trailing pilot valve located  
on the burner manifold until a flame from 1 inch to 1½ inches long is obtained. Current production  
units do not have an adjustment.  
1.6 Calibrating the Thermatron  
(and Optional Backup Operating Thermostat)  
1.6.1 Thermatron  
1. Fill the frypot to the lower OIL-LEVEL line with cooking oil. If solid shortening is used, it must  
be melted before starting the calibration procedure.  
2. Ensure the fryer ON/OFF switch is in the OFF position and light the pilot.  
3. Place the fryer ON/OFF switch in the ON position. Set the electronic thermostat dial to 325°F  
(162°C).  
4. Allow the oil to equalize at setpoint temperature. This is evident when the burners have cycled  
on and off several times.  
5. Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb. Ensure the  
tip of the thermometer/pyrometer does not touch the frypot burner-tube.  
6. If the temperature on the thermometer is higher or lower than 325°F (162°C), the knob is out of  
calibration.  
7. Calibrate the knob by first loosening the setscrew and slowly turn the knob to match the  
temperature reading of the thermometer. Tighten the setscrew, ensuring the knob does not move  
on the shaft during tightening.  
8. Allow burners to cycle on and off several times, then recheck oil temperature as described in  
Step 5. If the thermostat dial temperature matches the thermometer temperature, the thermostat  
is calibrated. If not, repeat Step 7.  
1-10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.6.2 Backup Operating Thermostat (Optional)  
1. Fill the frypot to the lower OIL-LEVEL line with oil. If solid shortening is used, it must be  
melted before starting the calibration procedure.  
2. Light the pilot.  
3. Set the temperature control knob to 350°F/177°C.  
4. Let the burners cycle on and off automatically three times in order for the cooking oil  
temperature to become uniform. If necessary, stir to get all shortening in the bottom of the  
frypot melted.  
5. Insert a thermometer or pyrometer probe into the oil, with the end near the fryer temperature-  
sensing probe.  
NOTE: The temperature-sensing probe is mounted on the frypot tube.  
6. When the burner starts for the fourth time, the thermometer/pyrometer reading should be within  
the range 335-360°F (168-182°C). If it is not, calibrate as follows:  
a. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull.  
The temperature adjusting screw is located in the middle of the thermostat shaft.  
b. Insert a small-bladed flat-tipped screwdriver into the adjusting screw. Turn the adjusting  
screw in ¼-turn increments to adjust the temperature. Turning the screw clockwise  
decreases the temperature; turning it counter-clockwise increases the temperature. DO NOT  
allow the thermostat shaft to turn while turning the adjusting screw.  
c. Recheck the thermometer/pyrometer reading the next time the burner comes on.  
d. Repeat steps 6.b. through 6.c. until the thermometer/pyrometer reading remains within the  
range 335-360°F (168-182°C) through several cycles. If calibration cannot be obtained for  
any reason, call a Factory Authorized Service Center for service.  
e. Reinstall the thermostat knob.  
7. Remove the thermometer or pyrometer.  
1-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7 Replacing Fryer Components  
1.7.1 Replacing the Computer  
1. Disconnect the fryer from the electrical  
supply.  
2. Unscrew the two computer panel screws.  
The computer panel is hinged at the bottom  
and will swing open from the top.  
Computer panel in “down” position.  
3. Unplug the fryer wiring harness and ground  
wire from the back of the computer.  
Disconnect the 15-pin connector and ground  
wire (arrows) from the computer.  
4. Remove the computer by lifting it from the  
hinge slots in the fryer control panel frame.  
5. Reverse the procedure to install a new  
computer.  
Control panel frame with computer removed.  
1-12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.2 Replacing the Backup Thermostat (if applicable)  
1. Disconnect the fryer from the electrical supply.  
2. Drain cooking oil from frypot.  
3. Remove thermostat knob.  
4. Disconnect the wiring plug(s) from the component shield/control box.  
5. Disconnect leads from terminal block.  
6. Remove screws securing the thermostat bracket to fryer.  
7. Follow Steps 5-7 in Section 1.7.4, Replacing the High-limit Thermostat, to remove thermostat  
from frypot.  
8. Remove the defective thermostat from the thermostat bracket and replace with a known good  
thermostat. Use care not to damage the probe bulb and lead on the new thermostat.  
9. Reverse the above steps to install the replacement.  
CAUTION  
The backup operating thermostat must be calibrated after installation is complete.  
Refer to Section 1.6.2 for calibration instructions.  
1-13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers  
1. Disconnect the fryer from the electrical supply.  
2. Drain cooking oil from the frypot. Allow the  
frypot to cool completely before proceeding.  
3. Remove the fryer door for easier access to  
the temperature probe. D models: Lift door up,  
disengage rod from lower door bracket, and  
remove door. CFD/SCFD/FPD models:  
Remove the top bracket and hinge, then  
remove door.  
4. Disconnect the probe harness connector  
(arrow). Use a pin pusher to remove plug from  
probe wires (probe side only). Retain the plug  
for re-assembly on new probe.  
5. a. 1.5” drains: Remove drain extension from  
elbow on drain valve.  
Set aside for  
reassembly. Drain extensions will vary in  
shape and size according to fryer model.  
b. 3” drains:  
-
-
-
-
Remove the nuts holding the drain valve  
straps onto the drain tube studs.  
Disconnect the two-pin probe harness connector  
(arrow). On units with 1.5” drains, remove the drain  
extension from the elbow on the drain valve.  
Disconnect the Teflon tube at the back of  
the T-shaped center tube piece.  
Disconnect any other components  
attached to the tubes.  
Carefully remove the tubes by pulling  
down at an angle, straight out of the drain  
valves.  
-
Set aside for reassembly.  
NOTE: Dean fryers may be equipped with either 1.5”  
or 3” drains. Follow the instructions appropriate for  
the drain type used.  
On units with 3” drains, remove the nuts, Teflon tube  
(not pictured), clamp, boot, and drain tubes. (Step 5.B)  
1-14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)  
6. Remove the appropriate burners to gain  
access to the temperature probe. (See Steps  
20-22 on page 1-27 for more details.)  
NOTE: Ensure that the burners are placed in their  
original spots when putting them back into the  
fryer. (See page 1-28.)  
Remove burners to gain access to temperature  
probe.  
7. Loosen and unscrew the compression nut  
and the pass-through nut completely from  
the frypot. Proceed to the next step before  
removing the probe from the frypot.  
Loosen and unscrew completely the compression  
nut (bottom arrow), then the pass-through nut (top  
arrow).  
8. Remove temperature probe mounting  
hardware. Some older pots may use a  
spring-bracket combination. Newer pots use  
mounting clips. Retain mounting hardware  
for installation of new temperature probe.  
Older pots have spring-bracket combinations.  
Newer pots have mounting clips.  
1-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)  
9. The temperature probe can be removed  
through the bottom of the frypot as follows:  
Ensure the two-pin connector has been  
removed from the probe wiring harness (step  
4, above). Remove the harness insulation.  
The probe can be pulled through the frypot  
from the bottom (complete step 7, above,  
prior to removing probe).  
10. Carefully remove the probe from the frypot. As  
the probe is removed, tilt the probe at an angle  
to facilitate removal (curved probes only).  
First remove the mounting clips holding the probe  
in place. Retain mounting hardware for  
installation of new probe.  
IMPORTANT: When installing new probe,  
ensure probe is positioned properly with the  
mounting hardware installed prior to tightening the  
compression nut. Once tightened, the probe  
cannot be repositioned.  
Installing the New Temperature Probe:  
1. Feed the probe wire through the probe nipple from the top side of the frypot.  
2. Loosely install the bladder nut.  
3. Mount the probe into the mounting hardware.  
4. Tighten the bladder nut.  
5. Install the insulation and plug.  
1.7.4 Replacing the High-limit Thermostat  
1. Turn fryer off and drain oil from the frypot. Allow the frypot to cool completely before  
proceeding.  
2. Perform steps 1-4 in Section 1.7.1, Replacing the Computer.  
3. Remove the fryer door for easier access to the temperature probe. D models: Lift door up, disengage  
rod from lower door bracket, and remove door. CFD/SCFD/FPD models: Remove the top bracket  
and hinge, then remove door.  
1-16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.4 Replacing the High-limit Thermostat (cont.)  
4. Remove two screws securing the high-limit  
mounting-bracket. Do not disconnect wires from  
high-limit at this time.  
Remove screws (arrows) securing high-limit to fryer.  
5. Loosen and completely unscrew the compression  
nut, then the pass-through nut on the frypot bottom.  
Proceed to the next step before removing high-limit  
from frypot.  
6. Remove high-limit mounting hardware. Older pots  
may use a spring-bracket combination. Newer pots  
will use mounting clips. Retain mounting hardware for  
installation of new high-limit.  
Compression nut unscrewed. Unscrew the  
pass-through nut (arrow)  
Older pots use spring-bracket combination.  
Newer pots have mounting clips.  
1-17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.4 Replacing the High-limit Thermostat (cont.)  
7. Carefully pull high-limit capillary tube and bulb out  
of the frypot from the bottom.  
Remove high-limit capillary tube and bulb  
from the bottom of the frypot.  
8. Mark and disconnect wires at the high-limit in the  
component box.  
Mark and disconnect high-limit wiring  
(arrows). Reconnect wires to the same  
terminals on the replacement high-limit.  
1-18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.4 Replacing the High-limit Thermostat (cont.)  
9. Remove high-limit from fryer by pulling the  
capillary tube and bulb through the component box  
opening (arrow). This may require removal of the  
control panel frame.  
10. Reverse the above steps for high-limit installation.  
IMPORTANT: When installing new high-limit or  
backup thermostat, ensure the capillary tube and bulb  
are positioned properly with the mounting hardware  
installed prior to tightening the compression nut. Once  
tightened, the capillary tube cannot be repositioned.  
Component box opening (arrow).  
1.7.5 Replacing Rocker Switches  
1. Disconnect the fryer from the electrical supply.  
2. If the switches are located on front panel, remove the screws securing panel to fryer. Do not  
allow the panel to hang on the switch wiring harness; use some type of support. (Figure A) If  
the switches are located in a control box within the fryer, remove the screws securing the  
switch panel to the control box. Do not allow the switch panel to hang from the switch wiring  
harness. (Figure B)  
Remove screws.  
Switch Guard  
Remove the screws holding the plate in place, then  
depress the clips on each end to remove the switch.  
Pass the wires through the switch guard  
(if applicable) before connecting to switch.  
FIGURE B  
FIGURE A  
1-19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.5 Replacing Rocker Switches (cont.)  
3. Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is  
a switch-guard present, retain it for installation of the replacement switch.  
Depress clips on each  
side to remove switch  
from control panel.  
4. Remove wires one at a time from the switch being removed and connect to the replacement  
switch until all wires are transferred.  
5. Reverse the above steps for reassembly.  
1.7.6 Replacing the Gas Valve  
DANGER  
Drain the frypot or remove the handle from the drain valve before proceeding further.  
1. Disconnect fryer from electrical and gas supplies.  
2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate  
reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then  
remove the bobtail connecting the white wire.  
3. Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120 VAC valves).  
4. Remove the pilot gas line fitting from the gas valve.  
5. Remove the pipe union collars to the left and right of the gas valve and remove the valve.  
6. Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite  
PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe  
threads. Doing so will clog and damage the gas valve.  
7. Reverse steps 1-5 to install the replacement gas valve.  
1-20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.7 Replacing the Pilot Assembly  
1. Remove the pilot tubing from the bottom of the pilot assembly.  
2. If the pilot is an electronic ignition pilot, disconnect the ignition cable and the sense wire.  
3. Remove the two pilot mounting screws from the pilot mounting bracket and remove the pilot.  
4. Reverse the procedure to replace the pilot assembly.  
NOTE: The above procedure is applicable to standing pilot, electronic ignition, and  
trailing pilot assemblies.  
1.7.8 Replacing the Frypot  
1. Open fryer doors and remove filter pan (if applicable). Ensure computer and all power switches  
are off. Drain and dispose of or store oil from all frypots prior to moving fryer.  
DANGER  
Hot cooking oil will cause severe burns. Never attempt to move this appliance when  
filled with hot cooking oil or to transfer hot cooking oil from one container to  
another.  
2. Turn gas valve off, then turn gas off at supply valve or meter. Disconnect supply line from gas  
manifold at rear of fryer.  
NOTE: If restraints are installed on the fryer, disconnect restraints prior to disconnecting  
the gas supply line.  
3. Unplug fryer from electrical supply source.  
4. Remove the fryer door for easier access to the temperature probe. D models: Lift door up,  
disengage rod from lower door bracket, and remove door. CFD/SCFD/FPD models: Remove  
the top bracket and hinge, then remove door.  
5. Remove basket hanger from flue cap by lifting up  
and off of fryer. Some units may have a built-in  
flue deflector on the basket hanger. Units with  
basket lifts will require the removal of the lift arms  
prior to removing the basket hanger.  
Removing the flue cap.  
1-21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
6. Carefully pry the capping strip off with a screwdriver  
or similar tool and set aside. Be careful not to bend  
the capping strip during removal.  
Removing capping strip.  
7. Locate all screws securing back panels. Screw location and orientation will vary according to  
fryer model.  
Typical screw locations on the back  
8. Remove back panels on fryer. Retain screws for re-  
assembly.  
9. Remove screw securing brace (and back panel) to flue  
cap. Support brace with hand while removing screw  
to prevent brace from falling away. Remove brace  
and set aside for reassembly.  
Removing brace holding back panel to flue cap.  
1-22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
10. Remove screws securing flue-cap braces to frypot  
(a nut-driver with an extension or long  
screwdriver is required). Use care not to drop the  
screws into the flues. If this happens, the screws  
can be retrieved when the flue is removed (Step  
16). Use a screwdriver or similar tool to free flue  
cap from frypots. Remove flue cap by lifting up  
and off of fryer.  
Removing flue cap.  
11. Remove gas manifold pipe for access to gas  
manifold shield by disconnecting at the unions.  
Ensure gas supply is shut off and supply line is  
disconnected prior to removing. Set gas manifold  
aside. Remove screws securing gas manifold  
shield. Remove shield to access oil-return  
plumbing components connected to the frypots.  
NOTE: For units without built-in filtration  
skip the steps pertaining to removal and  
replacement of oil-return plumbing.  
Removing gas manifold shield.  
12. Remove cotter-pin from oil-return actuator rod.  
Observe washer placement prior to removing rod  
from the valve actuator (arrows). Disconnect  
actuator rod and remove washers. Set washers  
aside for later re-assembly.  
Disconnecting oil-return linkage from valve.  
1-23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
13. Remove steel line from oil-return valve and  
nipple by loosening flare fittings on both ends.  
Hold backup with an adjustable wrench when  
removing fittings.  
(Prior to removal, absorbent cloth or paper  
towels should be placed under the oil line to  
catch any oil remaining in the lines.)  
Holding backup while unscrewing flare nut on  
oil-return line.  
14. Unscrew both flare fittings completely prior to  
line removal. Remove oil-return line and set  
aside (see Step 15 if line does not disengage  
easily).  
Remove oil-return line after disconnecting flare  
nuts.  
15. Turning the oil-return valve slightly outward  
with a pipe wrench or similar tool will  
facilitate return-line removal.  
Turn the oil-return valve slightly outward to  
facilitate removal of the oil-return line.  
16. Remove four bolts securing flue to the frypot  
being removed. Remove the flue by sliding  
back and away until clear of frypot. Retrieve  
any screws dropped into the flue during  
removal of the flue cap and frypot bracket.  
17. Remove oil-return valve from frypot (see Step  
15, above, for more information). Turn the  
valve assembly counter-clockwise to remove.  
If nipple remains in frypot, remove it also. Set  
aside for reassembly. (Skip to 19B if unit has  
3” round drains.)  
Removing bolts (arrows) securing flue to frypot.  
1-24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
18. If fryer is equipped with a front drain manifold,  
disconnect manifold at slip-nut fitting and  
remove.  
On front drain manifolds, disconnect the slip-nut  
fitting (arrow) to remove.  
19. a. 1.5” drains:  
-
Remove drain extension from elbow on  
drain valve. Drain extensions will vary in  
shape and size according to fryer model.  
-
Set aside for reassembly.  
b. 3” drains: Only tubes directly blocking the  
frypot being replaced need to be removed.  
Removing 1.5” drain extension. (Step 19.A)  
-
-
-
Remove the nuts holding the drain valve  
straps onto the drain tube studs.  
Disconnect the Teflon tube at the back of  
the center dump tube piece.  
Disconnect any other components attached  
to the tubes.  
-
Remove the clamps and rubber boots  
holding the drain sections together by  
loosening the nuts on each clamp.  
-
Carefully remove the tubes by pulling  
down at an angle, straight out of the drain  
valves.  
Removing 3” drain tubes. (Step 19.B)  
-
Set aside for reassembly.  
1-25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
20. Remove the burner shield. Loosen burner  
bolts (two per burner) that secure burners to the  
burner support rail.  
NOTE: On most fryers, do not remove bolts  
from burners. Some fryers have an additional  
bracket that warrants removal of the burner  
bolts.  
Loosening burner bolts prior to burner removal.  
21. Lift each burner upward to clear the orifice,  
and slant the top of the burner inward to clear  
the burner-brace keyholes.  
NOTE: On older Decathlon fryers, the right-  
center and center burners cannot be removed  
until the trailing pilot assembly is removed  
(explained in Step 22).  
Removing burners from fryer.  
22. On Decathlon fryers with a burner-mounted  
trailing pilot, loosen the bolts securing the pilot  
assembly to the burners and remove.  
NOTE: Current production units do not  
require removal of trailing pilot when  
removing burners.  
Old-style trailing pilot bracket is mounted on burners.  
1-26  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
Each burner is unique in the flame-transfer-hole configuration and must be reinstalled correctly:  
Left burners (L): Flame transfer hole is on the right side of the burner head.  
Center burners (C): Flame transfer hole is on both sides of the burner head.  
Right burners (R): Flame transfer hole is on the left side of the burner head.  
1-27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
23. Remove screw(s) securing the electronic or  
standing pilot bracket to the frypot bracket.  
Reposition ignitor assembly down and away  
from frypot. Use care not to bend, kink, or  
damage the electronic ignition lines and wiring.  
NOTE: Remove the trailing pilot assembly on  
current production models as follows:  
a. Disconnect the pilot supply line from the  
trailing pilot valve on the burner manifold.  
Removing electronic/standing pilot assembly.  
b. Remove the mounting screw(s) as described  
in Step 23, then remove trailing pilot.  
24. Remove cotter pin from drain valve linkage,  
and disconnect actuator rod from drain valve  
actuator. (Not applicable on 3” drain models.)  
25. Remove elbow (tee-fitting on fryers equipped  
with front manifold) and nipple from the drain  
valve. (Not applicable on 3” drain models.)  
Remove cotter pin (arrow), then disconnect the  
actuator rod.  
26. If ball-retainer nut breaks loose and unscrews  
from the valve, remove it from the elbow  
nipple and re-install in valve. Use care not to  
damage the brass threads when removing from  
elbow nipple, or when re-installing into drain  
valve.  
Ball retainer nut (arrow) on drain valve.  
1-28  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
27. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature  
Probe: Computer –equipped Fryers, for specific instructions.)  
28. Remove the high-limit and backup thermostats. Follow Steps 5-7, Section 1.7.4, Replacing  
the High-limit Thermostat, and Section 1.7.2, Replacing Backup Thermostat, (where  
applicable) from frypot.  
29. If the fryer is equipped with  
drain-valve microswitches,  
mark  
the  
wires  
and  
microswitch terminals, then  
disconnect wires from the  
switch. Secure the wires to  
prevent damage when frypot  
is removed.  
Left: Microswitch wires marked for removal (ensure microswitch  
terminals are marked the same as the wires removed). Right:  
Microswitch mounted to drain valve.  
30. Remove bolts from brackets securing burner manifold to frypot. Leave the manifold in  
place.  
Removing bolts (arrows) from burner manifold  
support brackets (both sides). Leave the burner  
manifold in place after removing bolts.  
1-29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
31. Using a sharp knife or box-cutter, cut the  
silicon seal between and in front of the  
two frypots (two-vat or more). Use care  
not to scratch stainless steel surfaces.  
Cutting frypot seal prior to frypot removal.  
32. Remove frypot from fryer by lifting up  
and out.  
33. Position the frypot upside down on a  
suitable work surface.  
Lifting frypot from fryer.  
34. Record position of the valve stem in relation  
to the frypot prior to removing the drain  
valve. If equipped, remove microswitches  
and mounting hardware from valve prior to  
removal. Using a suitable wrench, remove  
the drain valve from the frypot. Use Loctite  
PST567 sealant when installing drain valve  
on replacement frypot.  
35. Reverse the above steps to install the  
replacement frypot.  
Removing drain valve from frypot.  
1-30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8 Troubleshooting and Problem Isolation  
Because it is not feasible to include every issue that might occur, this section is intended to provide  
technicians with a general knowledge of the broad problem categories associated with this  
equipment and the probable causes of each. With this knowledge, the technician should be able to  
isolate and correct any problem encountered.  
You are likely to encounter problems in these broad categories:  
1. ignition failure,  
5. improper burner function,  
6. improper computer function,  
7. frypot leakage, and  
2. improper temperature control,  
3. improper filtration function,  
4. basket lift malfunction.  
The probable causes of each category are discussed in the following sections. Troubleshooting  
guides are included in Section 1.9 to assist in identifying some of the more common problems.  
1.8.1 Ignition Failure  
Ignition failure occurs when the ignition module fails to sense a flame within the 60-second time  
delay period and locks out. Turn the fryer off, locate and fix the problem, then turn fryer back on to  
clear the module lock.  
There are three primary reasons for ignition failure, listed in order of probability:  
1. The gas and electrical power supplies,  
2. The electronic circuits, or  
3. The gas valve.  
The Gas and Electrical Power Supplies  
The main indicators that the gas or electrical power supply is the cause of ignition failure are as  
follows: an entire battery of fryers fails to light, and/or there are no indicator lights illuminated on  
the fryer experiencing ignition failure. Verify that the quick disconnect hose is properly connected,  
the fryer is plugged in, the main gas supply valve is open, and the circuit breaker for the fryer  
electrical supply is not tripped.  
The Electronic Circuits  
If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a  
problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot  
system for those without electronic ignition. If the fryer is equipped with a SUFF/UFF filtration  
system, verify that the drain valve is fully closed. (The valve is equipped with a microswitch that  
must be closed for power to reach the gas valve. The valve handle can appear to be closed when the  
microswitch is open.) If the valve is fully closed, or the fryer does not have a filtration system, refer  
to the troubleshooting guides in this chapter.  
1-31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.1 Ignition Failure (cont.)  
The Gas Valve  
If the problem is not in the 24 VAC circuit or pilot system, it is most likely in the gas valve. Before  
replacing the gas valve, refer to the troubleshooting guides in this chapter.  
1.8.2 Improper Burner Function  
In these instances, the burner ignites but exhibits abnormal characteristics, such as popping,  
incomplete lighting of the burner, fluctuating flame intensity, and flames “rolling” out of the fryer.  
Popping indicates delayed ignition. In most cases, the main gas valve is opening, but the burner is  
not immediately lighting. When ignition does take place, excess gas ignites rapidly rather than  
smoothly.  
The primary causes of popping are:  
1. incorrect or fluctuating gas pressure, 7. heat damage to the controller or ignition module,  
2. misdirected or weak pilot flame,  
3. clogged burner orifices,  
4. clogged burner flame-transfer holes  
5. clogged burners  
8. an out-of-adjustment ignitor or broken ignition wire,  
9. a defective ignition module,  
10. missing or misaligned burner deflector targets, or  
11. clogged vent tube (causing incorrect gas pressure).  
6. inadequate make-up air,  
If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas  
pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the  
appropriate CE or Non-CE requirements listed in the Installation and Operation manual that came  
with the fryer, and that the pressure remains constant throughout all hours of usage. Refer to  
Adjusting Burner Manifold Pressure in Section 1.4 if burner manifold pressure is suspected of being  
incorrect.  
If popping is consistent during all hours of operation, verify that the pilot is properly positioned  
above the burner orifice and that the pilot pressure is correct. Correct pilot pressure is indicated by a  
flame 1 to 1½" long. Also verify that ignitor is properly adjusted (electrode tip 1/8" from pilot hood  
corner). Refer to Section 1.5 for pilot adjustment procedure.  
Clogged burners, burner orifices, and burner flame transfer holes (see page 1-27 for reference) are  
also likely causes of delayed ignition. Clogged burners are indicated by uneven flame or partial  
flame on the burner face. Clogged orifices are indicated by no flame. Clogged burner flame transfer  
holes prevent the outermost burners from lighting immediately with the middle burners (four- and  
five-tube frypots).  
Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away  
from the burner. Check for "negative pressure" conditions in the kitchen area. If air is flowing into  
the kitchen area, this indicates that more air is being exhausted than is being replenished and the  
burners may be starved for air.  
1-32  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.2 Improper Burner Function (cont.)  
If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical  
components. Examine the ignition module for signs of melting, distortion, or discoloration due to  
excessive heat build-up in the fryer. Also, examine the controller for the same conditions. This  
condition usually indicates improper flue performance. A melted or distorted ignition module is  
automatically suspect and should be replaced, but unless the condition causing excessive heat in the  
fryer is corrected, the problem is likely to recur.  
Next, ensure the ignition wire is tightly connected at both ends and examine it for obvious signs of  
damage. Again, if damage is due to excessive heat in the fryer, that problem must also be corrected.  
Check for proper operation by disconnecting the wire from the ignitor, inserting the tip of a  
screwdriver into the terminal, and holding it near the frame of the fryer as the power switch is placed  
in the "ON" position. A strong, blue spark should be generated for at least 60 seconds.  
DANGER  
MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER  
AND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000  
VOLTS.  
Ensure the gap setting of the ignitor is correct (electrode tip 1/8" from pilot hood corner).  
1.8.2 Improper Burner Function (cont.)  
Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube  
frypots) or improper burner manifold pressure.  
Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas  
pressure, but may also be the result of variations in the kitchen atmosphere. Verify incoming gas  
pressure in the same way as for "popping,” discussed in the preceding paragraphs. Variations in the  
kitchen atmosphere are usually caused by air conditioning and/or ventilation systems starting and  
stopping during the day. As air conditioning/ventilation systems start and stop, the pressure in the  
kitchen may change from positive or neutral to negative, or vice versa. Changes in airflow patterns  
may affect flame intensity.  
Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air is  
being sucked out of the fryer enclosure and the flames are literally following the air. If negative  
pressure is not the cause, check for high burner-manifold gas pressure in accordance with the  
procedures in Section 1.4. An obstructed flue, which prevents the fryer from properly exhausting,  
may also be the cause.  
Excessively noisy burners, especially with flames visible above the flue opening, may indicate that  
the burner gas pressure is too high, the tube diffusers are defective or burned out, or it may simply be  
that the gas valve vent-tube is blocked (if applicable). If the gas pressure is correct, the tube  
diffusers are intact and in good condition, and the vent-tube is unobstructed (if applicable), the gas  
valve regulator is probably defective.  
1-33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.3 Improper Temperature Control  
Temperature control, including the melt cycle, is a function of several interrelated components, each  
of which must operate correctly. The principal component is the temperature probe. Depending  
upon the specific configuration of the fryer, other components may include the interface board, the  
computer/controller itself, and the ignition module. Improper temperature control problems can be  
categorized into melt cycle problems and failure to control at setpoint.  
In fryers equipped with a Thermatron/optional backup operating-thermostat, the problem will be  
with the thermostats themselves. Possible causes are that the thermostats are out of calibration or  
defective. Refer to Section 1.6 for instructions on calibrating the thermostats.  
In fryers equipped with computers, the problem may be with the temperature probe, the interface  
board, or the computer. Refer to the troubleshooting guides in this chapter.  
1.8.4 Improper Computer Function  
Sensitivity or "Stretch Time." Sensitivity—or stretch time—is a programmable feature that  
increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g.,  
when cold product is dropped into the oil, causing the oil temperature to drop). The sensitivity for  
each product button has 10 settings (0 through 9). A "0" sensitivity setting will disable the feature  
(no change in cooking time), while a nine will provide the highest sensitivity or the most change.  
The correct sensitivity for any product is based on the product type, its density, the setpoint  
temperature, and the customer’s own requirements.  
Common Computer Complaints. Most problems concerning computers have to do with  
programming them. There are four common complaints. The complaints, their causes, and  
corrective actions are as follows:  
1. Fryer constantly displays "  
Cause: Setpoint incorrect or missing.  
Corrective Action: Press 1 6 5 0, enter the correct setpoint using keypad, then press  
to lock in the setpoint.  
".  
and  
then this  
2. Temperature is displayed in Celsius.  
Cause: Computer is programmed to display in Celsius.  
Corrective Action: Press  
1 6 5 8.  
3. Temperature is constantly displayed.  
Cause: Computer is programmed for constant temperature display.  
Corrective Action: Press  
1 6 5 L.  
4. Computer times down too slowly or too quickly.  
Cause: Computer is compensating for oil temperature via the sensitivity setting.  
Corrective Action: Reprogram sensitivity setting for each product in accordance with  
programming instructions in the Compu-Fry Operation and Programming manual, P/N 819-  
5865.  
1-34  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.5 Improper Filtration Function  
The majority of filtration problems arise from operator error. One of the most common errors is  
placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytime the  
pump is running, but no oil is being filtered, check the installation and size of the filter paper. Verify  
that the O-ring on the slip-connection is in good condition. A missing or worn O-ring allows the  
pump to suck air, decreasing its efficiency.  
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is  
reset. If the pump motor does not start, press the red reset switch located on the rear of the motor.  
Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts,  
something caused the motor to overheat. The pump most likely overheated for one of the following  
reasons:  
• Shortening was solidified in the pan or filter lines.  
• Multiple frypots were filtered one-after-another. Allow the pump to cool for 30 minutes before  
using again.  
• The operator attempted to filter unheated oil. Cold oil is thick and will cause the pump motor to  
work harder and overheat.  
If the motor runs, but the pump does not, the pump is blocked. Incorrectly sized or installed paper  
allows food particles and sediment to pass through the filter pan and into the pump. When sediment  
enters the pump, the gears bind and cause the motor to overheat, tripping the thermal overload.  
Solidified shortening in the pump will produce the same result. A pump seized by debris or hard  
shortening must be disassembled, cleaned, and reassembled in the following manner:  
1. Disconnect power to the filter system.  
2. Remove the front cover of the pump to access the gears inside, if the pump is accessible while  
still inside the cabinet. If the front cover is not accessible, the pump must be removed from the  
pump motor (disconnect input/output plumbing from the pump prior to removing it). Remove  
three setscrews to disengage the pump from the motor.  
3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. If not,  
the gears will bind again after reassembly.  
NOTE:  
The pump cover in  
current production  
units is held in place  
by four (4) bolts.  
The pump cover in  
older units may have  
six (6) bolts.  
Remove these bolts to  
remove pump cover.  
Remove debris or hardened  
shortening to free gears.  
1-35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.5 Improper Filtration Function (cont.)  
Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog  
the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube  
may indicate that the crumb tray is not being used.  
Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if  
equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the  
plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.  
Remove blockage by forcing it out with an auger or drain snake. DO NOT use compressed air or  
other pressurized gases to force out the blockage.  
The SUFF/UFF filtration systems use microswitches attached to handles for each vat. They are  
wired in parallel and provide the 24 VAC required to activate the pump relay coil when the handles  
are moved to the ON position. The activated pump relay coil pulls the pump motor switch in,  
supplying power to the pump motor.  
Filter systems equipped with oil-return heaters are wired into the 120 VAC source, and remain  
energized as long as the unit is plugged in.  
1.8.6 Frypot Leakage  
Frypot leaks are almost always due to improperly sealed high-limit, thermostats/temperature probe  
and drain fittings. When installed or replaced, each of these components must be sealed with Loctite  
PST567 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one  
of the welded edges of the frypot, or where the tube is welded to the frypot. When this occurs, the  
frypot must be replaced.  
If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of  
the frypot rather than leakage.  
Frypot locations (indicated by  
arrows) where potential leaks could  
occur.  
1-36  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.7 Improper Basket Lift Function  
Bell-Crank Basket Lifts  
Most Decathlon Series gas fryers are equipped with a bell-  
crank style basket lift. A cam and a bell crank are connected  
to the basket lift arm by a flat metal link. The cam is attached  
to a drive motor. The motor rotates the cam, raising or  
lowering the lift arm linked to the bell crank. A roller-  
activated microswitch is used to limit travel. When the roller  
in the microswitch is in contact with the cam, the motor is  
energized. As the cam rotates, the roller loses contact with  
the cam and the motor power circuit is broken, de-energizing  
the motor.  
Timing circuitry in the controller initiates and stops  
basket lift operation. When the product button is pressed,  
the timing circuitry activates a coil in the basket lift relay  
to supply power to the motor. The microswitch stops the  
motor at the lift’s lower travel limit and the switch  
contacts are reversed. At the end of the programmed  
cooking time, the timing circuit activates the coil once  
more and the lift rises until the microswitch again loses  
contact with the cam, opening the motor power circuit and  
stopping the motor.  
Back view of bell-crank basket lift.  
Problems with the bell-crank basket lift system can be  
grouped into two categories:  
• binds and jams or  
• motor and gear wear.  
Binds and jams. Noisy, jerky, or erratic lift movement is  
usually due to lack of lubrication. Apply a light coat of  
Lubriplate or similar lightweight white grease to the  
connection points to correct the problem.  
Bell-crank basket-lift arms.  
Motor Problems. If power is reaching the motor but the  
motor fails to run, the motor is burned out and must be  
replaced.  
1-37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.7 Improper Basket Lift Function  
Modular Basket Lifts  
Older Decathlon Series fryers may be equipped  
with modular basket lifts. The modular  
basket lift consists of a notched rod to which  
the basket lift arm is attached, a reversible-  
drive gear motor, and a pair of roller-activated  
microswitches. The gear motor engages the  
notches in the rod, moving it up or down.  
Microswitches at the upper and lower limits of  
movement stop the motor when the basket is in  
the full up or full down position. A manual  
(push-button) controller or computer controls  
voltage to the system.  
A
A
BLACK  
RED  
BRW 1  
BLACK  
RED  
BRW2  
1
2
SECTION A - A  
Problems with the modular basket lift system  
can be grouped into three categories:  
MODULAR BASKET LIFT  
• binds and jams;  
• motor and gear wear;  
• electronics failure.  
Binds and jams. Noisy, jerky, or erratic movement of the lifts is usually due to lack of lubrication  
of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease  
to the rod and bushings to correct the problem.  
Another possible cause of binding is improper positioning of the motor, which prevents the gear  
from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the  
motor in place and move it forward or backward until the rod has just enough slack to be rotated  
slightly.  
Motor and gear wear. The most likely problem is erratic motion of the lift due to a worn drive  
gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the  
gear. The problem is corrected by replacing the worn gear.  
If the lift cycles correctly but fails to remain in the up position, the problem is a failed motor brake.  
A failed motor brake cannot be repaired and requires replacement of the motor itself. If power is  
reaching the motor but the motor fails to run, the motor is burned out and must be replaced.  
1-38  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.7 Improper Basket Lift Function (cont.)  
Electronics failure. This category encompasses problems with the relays, microswitches,  
capacitors, resistors, interface board, wiring, and controls.  
Troubleshooting the electronics of the modular basket lift is simply a process of verifying current  
flow through the components up to and including the motor. Using a multimeter set to the 250 VAC  
range, check the connections on both sides of the component for the presence of 120 VAC. The  
simplified wiring diagrams on the preceding pages identify the components and wiring connection  
points.  
1.9 Troubleshooting Guides  
The following troubleshooting guides are intended to assist service technicians in quickly isolating  
the probable causes of equipment malfunctions by following a logical, step-by-step process.  
PROBLEM  
PROBABLE CAUSES  
CORRECTIVE ACTION  
Burner will not ignite. A. ON/OFF switch is off.  
Light in ON/OFF switch  
A. Turn ON/OFF switch on.  
is not illuminated.  
ON/OFF switch is on, A. No voltage at switch.  
but the switch light is not  
A. Ensure line voltage is present at the  
switch.  
illuminated.  
A. Drain microswitch circuit (filter-  
equipped units) is open.  
A. Ensure drain valve is fully closed and  
microswitch is functioning. Replace  
microswitch if defective.  
B. Voltage is present at ON/OFF switch, B. ON/OFF switch is defective. Replace  
but continuity of the switch in ON  
position is not "0.”  
switch with a known working switch.  
ON/OFF switch is on and  
the switch light is  
illuminated, but there is  
no output to gas valve.  
C. Continuity of thermostat is not "0"  
(oil temperature is at least 15°F below  
electronic/ operating thermostat  
setting).  
C. Thermostat(s) is/are defective.  
Replace defective thermostat with a  
known working thermostat.  
D. Gas valve is suspect.  
D. Go to "No burner flame" section.  
1-39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.9 Troubleshooting Guides (cont.)  
A. Pilot does not stay lit (fryer is on and A. Check high-limit switch. Switch  
thermopile output is approximately  
400 millivolts and/or thermocouple is  
approximately 25 millivolts.  
continuity should be "0." If not, high-  
limit switch is defective. Replace  
high-limit switch.  
B. Pilot does not stay lit (fryer is on and B. Inspect thermocouple (units without  
thermopile output is not  
approximately 400 millivolts or  
thermocouple output is not 25  
millivolts.  
interface board) or thermopile (units  
with interface board) and replace if  
defective.  
C. Pilot stays lit, and the high-limit and C. Inspect gas valve and replace if  
thermopile/thermocouple are known  
working, but burners fail to light.  
defective.  
D. Gas valve is known to be good, but  
there is not 24 VAC (120VAC on  
systems so equipped) at the gas valve  
terminals.  
D. Inspect electronic/operating  
thermostat sensor (while still in  
frypot) for damage. Replace if bent,  
dented, or cracked. Inspect leads for  
fraying, burning, breaks, and/or kinks.  
If found, remove and replace  
No burner flame.  
thermostat(s). Remove leads from  
terminal block, allow oil to cool 15°F  
(8°C) below thermostat setting, and  
check continuity. If continuity is not  
"0,” then thermostat has failed.  
Replace thermostat(s).  
E. Continuity from terminal block to gas E. Inspect wiring for breaks or shorts and  
valve electronic/operating thermostat  
wire is not "0."  
repair if necessary.  
A. Incoming gas supply pressures are not A. Inspect gas supply to fryer. Repair  
within range [Natural- 6-14" W.C.  
(1.49-3.49 kPa); Propane- 11-14"  
W.C. (2.74-3.49 kPa)]  
and/or replace faulty components  
(defective supply shut-off valves,  
incorrect piping size, etc.)  
Fluctuating or erratic  
lighting of burner flame.  
B. Air in gas supply lines (new  
installation).  
B. Allow unit to cycle on and off for  
approximately 30 minutes to force air  
from gas manifold and lines.  
Electronic/operating A. Electronic/operating thermostat is out A. Calibrate electronic/operating  
thermostat will not adjust  
to correct temperature.  
of calibration.  
thermostat. Replace if calibration is  
not possible.  
1-40  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.10 Wiring Diagrams  
Note: The diagrams in this section depict wiring as of the date of manual publication.  
It may not reflect design changes made to the equipment after publication. Refer to  
the wiring diagram affixed to the unit when actually troubleshooting this equipment.  
Decathlon, Electronic Ignition, Current Configuration  
(Right/left sides are the same after Oct. 2005.)  
1-41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Decathlon, Dual Vat  
1-42  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Thermatron, 24V  
1-43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Thermatron, 120V  
1-44  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Transformer Box  
1-45  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Decathlon Interface Board  
1-46  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Dean Oil Return Wiring  
1-47  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Single Decathlon with SUFF Filtration and Basket Lifts (PBI)  
N
B R  
W H T  
U E B L  
U
B L  
L E U P C O M E R H T  
T
W H  
T
W H  
P U R  
N
B R  
N
G
G
B R  
O R  
O R  
P U R  
N
G R  
Y E L  
D
R E  
R E D  
T
W H  
B R N  
U
B L  
R E D  
T
W H  
1-48  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Oil Return, Left-hand, Normally Open Float Switch  
1-49  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Basket Lift, with Timer  
1-50  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
CM4-S with Constant Pilot  
1-51  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Chili’s Wiring Diagram  
1-52  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Chili’s Wiring with SCF Filtration  
1-53  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1 Decathlon Primary Components  
24  
22  
30  
36  
26  
1
6
25  
10  
9
11  
21  
7
8
4
32  
5
2
35  
Controllers, probes, and  
related components are listed  
in Optional Components and  
Controllers, Section 2.3.  
16  
3
20  
15  
12  
17  
31  
18  
13  
38  
19  
37  
34  
23  
27  
40  
39  
29  
33  
14  
28  
2-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
Parts are labeled to indicate the appropriate fryer model (“D”, “SCFD”, “CFD”, or “FPD65”). If a part is not  
labeled, it can be used on any of these models. Each section is labeled by size (e.g., D50) and parts are not  
interchangeable between different sized fryers.  
Some SCFD fryers use Common Cabinet configurations and these parts are labeled "SCFD C/C;" otherwise, use  
"SCFD"-labeled parts when an "SCFD C/C" part is not indicated. To determine if the SCFD fryer utilizes Common  
Cabinet configuration, examine the door handles. A curved flat metal handle (Item 38, Section 2.1.2) indicates Common  
Cabinet configuration; a wireform handle (Item 37, Section 2.1.2) indicates a unit that does not have a Common Cabinet  
configuration. If you have any questions, call the Frymaster and Dean 24-Hour Service Hotline, 1-800-551-8633.  
2.1.1 Decathlon D20 Primary Components  
ITEM  
1
2
3
*
*
*
*
4
*
*
*
*
*
5
6
7
PART #  
826-1875  
810-2167  
810-2050  
810-2062  
810-0710  
810-2060  
810-2059  
810-2158  
810-2526  
809-0766  
809-0845  
810-0705  
810-0703  
200-1615  
210-5216  
►►►  
COMPONENT  
Frypot - S/S  
Manifold, Gas  
Orifice, Natural Gas #44, 2.18 mm  
Orifice, Natural Gas #38, 2.58 mm  
Orifice, LP Gas #54, 1.40 mm  
Orifice, G20/G25 Gas #42, 2.40 mm (CE only)  
Orifice, G31 Gas #53, 1.51 mm (CE only)  
Pilot Burner, Natural/G20/25 Gas  
Pilot Burner, LP/G31 Gas  
Nut, Keps 10-32 SS Hex  
Screw, 10-32 x 3⁄8" Hex Slotted Head  
Tube, Pilot Gas Supply  
Tube, 1⁄4" x 20" Pilot Gas Supply  
Manifold Support Bracket  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
Burner, Left Side  
8
9
810-2151  
N/A  
Burner, Center  
10  
11  
12  
*
*
*
*
*
*
*
810-2150  
200-1331  
807-3552  
807-3628  
810-2156  
810-2323  
807-2091  
807-2127  
807-3294  
807-3295  
810-0691  
200-1148  
200-1675  
211-3261  
201-3268  
212-3261  
202-3268  
824-1025  
07-0132  
Burner, Right Side  
Heat Shield  
Gas Valve, Natural Gas Electronic Ignition, 24 VAC  
Gas Valve, LP Gas Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, 120 VAC  
Gas Valve, LP Gas, 120 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Gas Valve, Natural Gas Constant Pilot, 24 VAC  
Gas Valve, LP Gas Constant Pilot, 24 VAC  
Vent Tube  
Channel, Front and Rear  
Bracket, Lower Hinge  
Side Panel, Left  
Panel, Inner Left (multi-batteried units)  
Side Panel, Right  
*
13  
14  
15  
*
16  
*
17  
18  
*
Panel, Inner Right Side (multi-batteried units)  
Wireway, Control Panel  
Control Panel, Blank  
Control Panel, One Hole  
Control Panel, Two Holes  
07-0132-1  
07-0132-2  
*
* Not illustrated.  
2-2  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.1 Decathlon 20 Primary Components (cont.)  
ITEM  
19  
20  
*
21  
*
*
*
*
22  
23  
*
*
*
*
*
*
24  
25  
26  
*
27  
*
28  
*
*
29  
30  
31  
32  
*
33  
*
*
34  
35  
36  
37  
38  
39  
40  
PART #  
►►►  
COMPONENT  
See Optional Components, Section 2.3  
824-1125  
210-3323  
106-1583SP  
200-1342  
200-1344  
200-1351  
200-3647  
823-3368  
106-2121SP  
210-3266  
200-3267  
809-0918  
809-0191  
200-1301  
810-0066  
823-0271  
803-0327  
210-3368  
210-3911  
810-0356  
810-2406  
810-0357  
810-2405  
826-1389  
813-0669  
106-0913SP  
210-2804  
200-3285  
200-1674  
810-2411  
806-3811  
806-5043  
823-3636  
823-3346  
823-3715  
810-0180  
N/A  
Topcap (D50/D20)  
Topcap (D220)  
Flue Assembly  
Shield, Flue Heat  
Front, Flue Box  
Rear, Flue Box  
Deflector, Flue  
Flue Cap  
Door Assembly (D20)  
Panel, Door Outer  
Panel, Door Inner  
Screw, 10-24 x 1⁄2" Slotted Head (use with 810-2105)  
Washer, 1⁄4" Spring-lock (use with 810-2105)  
Pin, Door, 20 ¼”  
Magnetic Catch, Door  
Basket, Twin  
Grid, Frypot, Screen-type  
Hanger, Basket, D20 Single System  
Hanger, Basket, D250/20 System  
Caster, Plate-mount 5-inch without Brake  
Caster, Single Stud-mount 5-inch without Brake  
Caster, Plate-mount 5-inch with Brake  
Caster, Single Stud-mount 5-inch with Brake  
Screw, 1⁄4-20 x 3⁄4" Hex Head (for plate-mount casters, qty: 10)  
Drain Nipple, Extended 1" Drain  
Cordset, 10' Power  
Cover, Outlet Duct  
Panel, Structural Back (D20, in multi-batteried systems)  
Panel, Structural Back (D220)  
Leg, Single Bolt Mount (black)  
Leg Package, 4-bolt Mount (4 per set)  
Leg, Single  
Leg Support Assembly  
Bracket, Burner Mounting  
Hanger, Basket D20 Single (Chili’s units only)  
Handle, Door, Chrome  
Handle, Door, Euro-look (SCFD C/C)  
Door Assembly (SCFD C/C)  
N/A  
N/A  
Brace, Front Horizontal, Single (SCFD C/C)  
* Not illustrated.  
2.1.2 Decathlon D50 Primary Components  
ITEM  
1
*
PART #  
826-1871  
826-1873  
826-1869  
COMPONENT  
Frypot - S/S (SCFD50, CFD50)  
Frypot - S/S (D50)  
*
Frypot - S/S, (DD50 Deep Depth, used in fryer batteries with D60)  
* Not illustrated.  
2-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.2 Decathlon D50 Primary Components (cont.)  
ITEM  
PART #  
826-2037  
810-2169  
810-2130  
810-2048  
810-2062  
810-2059  
810-2032  
810-2155  
106-1439  
106-0692  
809-0766  
809-0845  
810-0705  
810-0703  
COMPONENT  
Frypot, Cracker Barrel (1.5” Drain)  
Manifold, Gas (D50)  
Manifold, Gas (SCFD50)  
Orifice, Natural Gas #39 2.53 mm (non-CE D50GHP, SCFD50G)  
Orifice, Natural Gas #38, 2.58 mm  
Orifice, LP/G31 Gas #53, 1.51 mm (CE, D50; non-CE, D50G(DD)HP & SCFD50G)  
Pilot Burner, Natural/G20/25 Gas  
Pilot Burner, LP/G31 Gas  
*
2
*
3
*
*
4
*
*
*
*
*
*
*
5
*
6
7
8
9
10  
11  
*
12  
*
*
*
*
*
*
*
*
13  
*
*
*
*
*
*
*
*
*
*
Pilot Burner, Natural Gas, with Thermocouple  
Pilot Burner, Natural Gas, with Thermopile  
Nut, Keps 10-32 SS Hex  
Screw, 10-32 x 3⁄8" Hex Slotted Head  
Tube, 1⁄4" x 20" Pilot Gas Supply (one-piece gasline)  
Tube, 1⁄4" x 171⁄2" Pilot Gas Supply (one-piece gasline)  
Bracket, Manifold Support  
200-1314  
200-1615  
210-5175  
►►►  
Bracket, Manifold Support (right or left)  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
Burner, Left Side  
Burner, Center  
Burner, Right Side  
Heat Shield  
Lower Heat Shield  
Gas Valve, Natural Gas Electronic Ignition, 24 VAC  
Gas Valve, LP Gas Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, 120 VAC  
810-2151  
810-2149  
810-2150  
200-1330  
200-1363  
807-3552  
807-3628  
810-2156  
810-2323  
807-3294  
807-3295  
807-2091  
807-2127  
810-0691  
200-1148  
220-0890  
220-1433  
220-1335  
220-1372  
220-1432  
200-2783  
824-1800  
106-5901  
106-5904  
106-6329  
200-1675  
823-5346  
823-5347  
823-4894  
823-4895  
823-5136  
823-5137  
823-5348  
823-5349  
Gas Valve, LP Gas, 120 VAC  
Gas Valve, Natural Gas, Constant Pilot, 24 VAC  
Gas Valve, LP Gas, Constant Pilot, 24 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
Channel, Front and Rear  
Channel, Front (SCFD350 C/C)  
Channel, Front (SCFD350 C/C with matching cabinet)  
Channel, Rear (SCFD250 C/C)  
Channel, Rear (SCFD350 C/C)  
Channel, Rear (SCFD350 C/C with matching cabinet)  
Channel, Base (SCFD50)  
Channel, Base (SCFD C/C)  
Base, Cabinet (SCFD250 C/C)  
Base, Cabinet (SCFD350 C/C)  
Base, Cabinet (SCFD350 C/C with matching cabinet)  
Lower Hinge Bracket (previous production D50)  
Hinge, Lower Left (current production D50, SCFD50)  
Hinge, Lower Right (current production D50, SCFD50)  
Hinge, Lower Left (current production SCFD50 C/C)  
Hinge, Lower Right (current production SCFD50 C/C)  
Hinge, Upper Left (current production SCFD50 C/C)  
Hinge, Upper Right (current production SCFD50 C/C)  
Hinge, Upper Left (current production D50, SCFD50, SCFD250P C/C)  
Hinge, Upper Right (current production D50, SCFD50, SCFD250P C/C)  
14  
*
*
*
*
*
*
*
*
* Not illustrated.  
2-4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.2 Decathlon D50 Primary Components (cont.)  
ITEM  
15  
*
16  
*
17  
18  
*
*
*
*
19  
20  
*
PART #  
211-2787  
231-2060  
212-2787SP  
232-2060  
824-0961  
210-3716  
210-2908  
210-2051  
210-3747  
210-3715  
►►►  
COMPONENT  
Side Panel, Left Side (SCFD50)  
Side Panel, Left Side (SCFD50 C/C)  
Side Panel, Right Side (SCFD50)  
Side Panel, Right Side (SCFD50 C/C)  
Wireway, Control Panel  
Control Panel, Blank  
Control Panel, One Hole  
Control Panel, Two Holes  
Control Panel, Three Holes  
Control Panel, Three Holes (basket lift option)  
See Optional Components, Section 2.3  
Top Cap, Single System (D50, CFD50)  
Top Cap, Double System (D50, SCFD50)  
Top Cap, Double System (SCFD250 C/C)  
Top Cap, Triple System (D50, SCFD50)  
Top Cap, Triple System (SCFD350 C/C)  
Top Cap, Triple System (SCFD350 C/C with extra matching cabinet)  
Top Cap, Quad System (D50, SCFD50)  
Top Cap (D50/D20)  
824-1103  
824-0982  
106-5955  
824-0983  
106-5955  
106-3333  
824-0984  
824-1125  
106-1742SP  
823-3634  
200-2872  
200-1343  
200-1350  
200-3651  
823-3521  
106-1754SP  
210-2869  
200-1379  
106-4727  
106-4728  
210-8946  
201-8945  
202-8945  
809-0918  
809-0191  
200-1301  
210-9889  
810-0066  
810-1105  
803-0271  
803-0099  
803-0277  
210-1595  
210-3131  
810-0356  
810-2281  
810-2406  
810-0357  
810-2280  
810-2405  
826-1389  
*
*
*
*
*
21  
*
*
*
*
Flue Box Assembly  
Flue Cap Assembly (2-battery)  
Shield, Flue Heat  
Front, Flue Box  
Rear, Flue Box  
*
Deflector, Flue  
22  
23  
*
*
*
*
*
*
*
*
*
*
*
*
*
24  
*
25  
26  
*
27  
*
*
28  
*
*
*
29  
Flue Cap, D50/CFD & 15MC (Single)  
Door Assembly (D50)  
Panel, Outer Door  
Panel, Inner Door  
Door Assembly, Left (SCFD50)  
Door Assembly, Right (SCFD50)  
Panel, Outer Door  
Panel, Inner Door, Left  
Panel, Inner Door, Right  
Screw, 10-24 x 1⁄2" Slotted Head (use with 810-2105)  
Washer, 1⁄4" Spring-lock (use with 810-2105)  
Pin, Door, Long (D50)  
Pin, Door (SCFD50)  
Magnetic Catch, Door (D50)  
Magnetic Catch, Door (SCFD50)  
Basket, Twin  
Basket, Full  
Grid Assembly, Fine Mesh  
Hanger, Basket, Single System, (attaches to flue)  
Hanger, Basket, Double System (attaches to flue)  
Caster, Plate-mount, 5-inch without Brake  
Caster, Plate-mount, 5-inch with Brake (“Tile Safe” Cracker Barrel)  
Caster, Single Stud-mount, 5-inch without Brake  
Caster, Plate-mount, 5-inch with Brake  
Caster, Adj. Swivel, 3-inch with Brake (“Tile Safe” Cracker Barrel)  
Caster, Single Stud-mount, 5-inch with Brake  
Screw, 1⁄4-20 x 3⁄4" Hex Head (for plate-mount casters, qty: 10)  
Drain Nipple, Extended 1¼” " Drain  
812-1226SP  
* Not illustrated.  
2-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.2 Decathlon D50 Primary Components (cont.)  
ITEM  
*
PART #  
812-1717  
106-0913SP  
210-2804  
200-1674  
810-2411  
806-3811  
823-3248  
200-1329  
823-4075  
823-3710  
810-0180  
810-2077  
106-7542  
230-2256  
220-2259  
220-0891  
220-0882  
COMPONENT  
Drain Nipple, Extended 1½” Drain  
Cordset, 10' Power  
30  
31  
32  
33  
*
34  
35  
36  
*
37  
38  
39  
*
Cover, Outlet Duct  
Back Panel, Lower (D50/CFD50)  
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Burner Mounting Bracket  
Hanger, Basket, Single with 6” Splash Guard  
Hanger, Basket, Double System (UFF) With 6” Splash Guard  
Handle, Chrome, Door (D50, SCFD50)  
Handle, Euro-look, Door (SCFD C/C)  
Door Assembly (SCFD C/C)  
Panel, Door  
Panel, Door Liner  
Brace, Front Horizontal, Single (SCFD C/C)  
Brace, Front Horizontal, Double (SCFD C/C)  
*
40  
*
* Not illustrated.  
2.1.3 Decathlon D60 Primary Components  
ITEM  
1
*
*
*
*
*
*
2
3
*
*
4
*
*
*
*
*
*
*
5
*
6
7
8
9
10  
11  
PART #  
826-2229  
826-1802  
826-1826  
812-1666  
813-0036  
210-1650  
812-1501  
810-2072  
810-2048  
810-2059  
810-2060  
810-2032  
810-2155  
812-1674  
809-0766  
809-0845  
810-0705  
810-0703  
810-2138  
200-1314  
200-1615  
210-8387  
►►►  
COMPONENT  
Frypot - S/S, ½” Drain (D60, CFD60, SCFD60)  
Frypot - S/S, 11⁄4" Drain Non-Filtration  
Frypot - S/S, Cascade Filter  
Coupling, Thermostat Entry  
Collar, Thermostat  
Deflector, Oil Return  
Nipple, 11⁄2" NPT x 1 NPT  
Gas Manifold (weld assembly)  
Orifice, Natural Gas #39 2.53 mm (non-CE)  
Orifice, LP Gas #53 1.51 mm (CE and non-CE)  
Orifice, Nat. Gas/G20/G25 (CE only)  
Pilot Burner, Natural/G20/25 Gas (primary and trailing, 120V)  
Pilot Burner, LP/G31 Gas (primary and trailing)  
Pilot Burner, Mod. Natural Gas (electronic ignition)  
Nut, Keps 10-32 SS Hex (primary and trailing)  
Screw, 10-32 x 3⁄8" Hex Slotted Head (primary and trailing)  
Tube, Pilot Gas Supply, 1⁄4" x 23" (one-piece gasline)  
Tube, Pilot Gas Supply, 1⁄4" x 171⁄2" (one-piece gasline)  
Valve, Trailing Pilot, Adjustable (trailing pilot only)  
Bracket, Manifold Support  
Bracket, Manifold Support (right or left)  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
Burner, Left Side  
Burner, Center  
Burner, Right Side  
810-2151  
810-2149  
810-2150  
200-1324  
Heat Shield, Lower (D60)  
* Not illustrated.  
2-6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.3 Decathlon D60 Primary Components (cont.)  
ITEM  
*
*
*
*
12  
*
*
*
*
*
*
*
*
*
13  
*
*
*
PART #  
200-1363  
824-0970  
812-0211  
824-0969  
807-3552  
807-3628  
807-3294  
807-3295  
810-2156  
810-2323  
807-2091  
807-2127  
810-0691  
823-3347  
200-2493  
200-3219  
200-1198  
200-1463  
200-1393  
200-1675  
823-5346  
823-5347  
823-5348  
823-5349  
211-2532  
212-2532  
211-4570  
212-4570  
201-4775  
202-4775  
201-1245  
202-1245  
824-0951  
824-1195  
►►►  
COMPONENT  
Heat Shield, Lower (SCFD60)  
Heat Shield, Vessel (SCFD60)  
Insulation, Kaowool Blanket, .5” x 7.5” x 17.5”  
Support, Burner  
Gas Valve, Natural Gas, Electronic Ignition, 24 VAC (¾” in, ½” out)  
Gas Valve, LP Gas, Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, Constant Pilot, 24 VAC  
Gas Valve, LP Gas, Constant Pilot, 24 VAC  
Gas Valve, Natural Gas, 120 VAC  
Gas Valve, LP Gas, 120 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
Frame, Slide Base (SCFD60)  
Channel, Rear and Front (D60)  
Channel, Rear and Front (SCFD60)  
Channel, Base (Single)  
Channel, Base (Double)  
*
14  
*
*
*
Channel, Lower Joiner (SCFD60)  
Lower Hinge Bracket (previous production D60)  
Hinge, Lower Left (current production D60, SCFD60)  
Hinge, Lower Right (current production D60, SCFD60)  
Hinge, Upper Left (current production D60, SCFD60)  
Hinge, Upper Right (current production D60, SCFD60)  
Side Panel, Left Side (unit exterior; D60)  
Side Panel, Right Side (unit exterior; D60)  
Side Panel, Left Side (unit exterior; SCFD60)  
Side Panel, Right Side (unit exterior; SCFD60)  
Side Panel, Left Side with Hole (unit interior)  
Side Panel, Right Side with Hole (unit interior)  
Panel, Inner Left (divider located over filter unit)  
Panel, Inner Right (divider located over filter unit)  
Wireway, Control Panel (D60)  
*
15  
16  
*
*
*
*
*
*
17  
*
18  
19  
20  
*
*
*
*
*
*
21  
*
Wireway, Control Panel (SCFD60)  
See Control Panel Options, Joiner Strips, and Accessories, Section 2.2  
See Optional Components, Section 2.3  
Top Cap (Single)  
►►►  
824-0987  
824-0937  
106-1258  
809-0997  
809-0169  
809-0428  
809-0417  
106-0997  
200-1339  
200-1773  
200-1325  
809-0167  
200-3649  
Top Cap (2-battery)  
Flue Assembly  
Washer, 1⁄2 SAE “N” S/S  
Screw, #12 x 3⁄4" Hex Washer Slotted Head  
Screw, 1⁄4-20 x 1⁄2” Hex Head  
Nut, Flange 1⁄4-20 Serrated  
Flue Box Assembly  
Front, Flue Box  
Back, Flue Box  
Shield, Flue Box  
*
*
*
*
Screw, Sheet Metal 10 A x 5⁄8 B  
Deflector, Flue  
* Not illustrated.  
2-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.3 Decathlon D60 Primary Components (cont.)  
ITEM  
22  
*
PART #  
COMPONENT  
106-1703SP Flue Cap (Single)  
823-3516  
Flue Cap (2-battery)  
23  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
24  
25  
*
106-2898SP Door Assembly, with Liner (D60)  
200-1185  
210-1424  
106-4721  
200-4794  
211-8935  
106-4722  
200-4794  
212-8935  
809-0918  
809-0191  
200-1301  
210-9889  
810-0066  
810-1105  
803-0304  
803-0149  
810-2235  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly, Left (SCFD60)  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly, Right (SCFD60)  
Panel, Door, Inner  
Panel, Door, Outer  
Screw, 10-24 x 1⁄2" Slotted Head (use with 810-2105)  
Washer, 1⁄4" Spring-lock (use with 810-2105)  
Pin, Door (D60)  
Pin, Door (SCFD60)  
Magnetic Catch/Plate, Door (D60)  
Magnetic Catch/Plate, Door (SCFD60)  
Fry Basket, 6 x 83⁄4" x 163⁄4"  
Grid Assembly, Mesh  
Grid Assembly, Rack  
26  
*
*
*
27  
*
28  
*
*
29  
*
30  
31  
32  
*
210-2737SP Basket Hanger, Single, no Splash Guard  
823-3349  
823-4780  
823-4999  
810-0356  
810-2406  
810-0357  
810-2405  
826-1389  
Basket Hanger, Double, Tall  
Basket Hanger, Chili’s Single System, 6” Splash Guard  
Basket Hanger, Chili’s Double System, 6” Splash Guard  
Caster, Plate-mount 5" without Brake  
Caster, Single Stud-mount 5" without Brake  
Caster, Plate-mount 5" with Brake  
Caster, Single Stud Mount 5" with Brake  
Screw, 1⁄4-20 x 3⁄4" Hex Head (for plate-mount casters, qty: 10)  
812-1226SP Drain Nipple, Extended, 1 ¼”  
812-1717SP Drain Nipple, Extended, 1 ½”  
106-0913SP Cordset, 10’ Power  
210-2804  
200-1327  
200-1213  
810-2411  
806-3811  
823-3248  
200-2065  
823-4999  
810-2793  
823-4780  
810-0180  
N/A  
Cover, Outlet Duct  
Back Panel, Lower  
Back Panel, Upper  
33  
*
34  
35  
36  
*
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Bracket, Burner Mounting  
Hanger, Basket, Double  
Hanger, Basket, Single, Wire  
Hanger, Basket, Chili's  
Handle, Door, Chrome  
Handle, Door, Euro-look (SCFD C/C)  
Door Assembly (SCFD C/C)  
Brace, Front Horizontal, Single (SCFD C/C)  
Post, Door (SCFD60)  
Gusset, Side Panel Left (SCFD60)  
Gusset, Side Panel Right (SCFD60)  
Base (SCFD60)  
Duct, Door Access (SCFD60)  
Plate, Suction Manifold (SCFD60)  
Insert, Suction Manifold (SCFD60)  
*
37  
38  
39  
40  
*
*
*
*
*
N/A  
N/A  
200-2308  
201-1182  
202-1182  
200-1611  
210-2804  
200-2713  
210-1180  
*
*
* Not illustrated.  
2-8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.4 Decathlon FPD65 Primary Components  
ITEM  
1
*
*
*
PART #  
823-3948SP Frypot - S/S  
COMPONENT  
812-1666  
813-0036  
210-1650  
812-1501  
810-2072  
810-2048  
810-2059  
810-2497  
810-0710  
810-2050  
810-2060  
810-2032  
810-2155  
812-1674  
809-0766  
809-0845  
810-0705  
810-0703  
810-2138  
200-1314  
200-1615  
210-5177  
►►►  
810-2151  
810-2149  
810-2150  
200-1363  
824-0970  
824-0969  
807-3552  
807-3628  
807-3294  
807-3295  
810-2156  
810-2323  
807-2091  
807-2127  
810-0691  
823-3347  
200-3219  
200-1198  
200-1393  
200-9886  
823-5346  
823-5347  
823-5348  
823-5349  
211-4570  
Coupling, Thermostat Entry  
Collar, Thermostat  
Deflector, Oil Return  
Nipple, 11⁄2" NPT x 1 NPT  
Gas Manifold (weld assembly)  
*
2
3
*
*
*
*
*
4
*
*
*
*
*
*
*
5
*
6
7
8
9
10  
11  
*
*
12  
*
*
*
*
*
*
*
*
*
13  
*
*
14  
*
*
*
*
Orifice, Natural Gas #39 2.53 mm (non-CE)  
Orifice, LP Gas #53 1.51 mm (CE and non-CE)  
Orifice, Butane Gas #55 1.32mm  
Orifice, LP Gas #54 1.4mm  
Orifice, Natural Gas #44 2.18mm  
Orifice, Natural/G20/G25 Gas #42 (CE only)  
Pilot Burner, Natural/G20/25 Gas (primary and trailing, 120V)  
Pilot Burner, LP/G31 Gas (primary and trailing)  
Pilot Burner, Mod. Natural Gas (electronic ignition)  
Nut, Keps 10-32 SS Hex (primary and trailing)  
Screw, 10-32 x 3⁄8" Hex Slotted Head (primary and trailing)  
Tube, Pilot Gas Supply, 1⁄4" x 23" (one-piece gasline)  
Tube, Pilot Gas Supply, 1⁄4" x 171⁄2" (one-piece gasline)  
Valve, Trailing Pilot, Adjustable (trailing pilot only)  
Bracket, Manifold Support  
Bracket, Manifold Support (right or left)  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
Burner, Left Side  
Burner, Center  
Burner, Right Side  
Heat Shield, Lower  
Heat Shield, Vessel  
Support, Burner  
Gas Valve, Natural Gas, Electronic Ignition, 24 VAC  
Gas Valve, LP Gas, Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, Constant Pilot, 24 VAC  
Gas Valve, LP Gas, Constant Pilot, 24 VAC  
Gas Valve, Natural Gas, 120 VAC  
Gas Valve, LP Gas, 120 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
Frame, Slide Base  
Channel, Rear and Front  
Channel, Base  
Channel, Lower Joiner  
Lower Hinge Bracket  
Hinge, Lower Left  
Hinge, Lower Right  
Hinge, Upper Left  
Hinge, Upper Right  
15  
Side Panel, Left Side (unit exterior)  
* Not illustrated.  
2-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.4 Decathlon FPD65 Primary Components (cont.)  
ITEM  
16  
*
*
*
PART #  
212-4570  
201-4775  
202-4775  
201-4237  
202-4237  
824-1195  
►►►  
COMPONENT  
Side Panel, Right Side (unit exterior)  
Side Panel, Left Side with Hole (unit interior)  
Side Panel, Right Side with Hole (unit interior)  
Panel, Inner Left (divider located over filter unit)  
Panel, Inner Right (divider located over filter unit)  
Wireway, Control Panel  
See Control Panel Options, Joiner Strips, and Accessories, Section 2.2  
See Optional Components, Section 2.3  
Top Cap  
*
17  
18  
19  
20  
*
►►►  
824-0987  
824-0937  
Top Cap, Two-vat  
*
*
*
*
*
21  
*
*
*
106-2634SP Flue Assembly  
809-0997  
809-0169  
809-0417  
809-0428  
Washer, 1⁄2 SAE “N” S/S  
Screw, #12 x 3⁄4" Hex Washer Slotted Head  
Nut, Flange 1⁄4-20 Serrated  
Screw, 1⁄4-20 x 1⁄2” Hex Head  
Flue Box Assembly  
200-1339  
200-1773  
200-1325  
809-0167  
200-3649  
210-6525  
Front, Flue Box  
Back, Flue Box  
Shield, Flue Box  
Screw, Sheet Metal 10 A x 5⁄8 B  
Deflector, Flue (use screws 809-0437)  
Deflector, Flue, Chili’s (use screws 809-0437)  
*
*
*
22  
*
23  
*
*
*
*
*
*
*
106-1703SP Flue Cap, Single System  
823-3516 Flue Cap, Double System  
106-2898SP Door Assembly, with Liner  
200-4794  
210-4792  
106-4721  
200-4794  
211-8935  
106-4722  
200-4794  
212-8935  
809-0918  
809-0191  
200-1301  
810-1105  
803-0304  
803-0149  
810-2235  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly, Left  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly, Right  
Panel, Door, Inner  
Panel, Door, Outer  
*
*
*
*
Screw, 10-24 x 1⁄2" Slotted Head (use with 810-2105)  
Washer, 1⁄4" Spring-lock (use with 810-2105)  
Pin, Door, 20” long  
Magnetic Catch/Plate, Door (offset)  
Fry Basket, 6 x 83⁄4" x 163⁄4"  
Grid Assembly, Mesh  
*
24  
25  
*
Grid Assembly, Rack  
26  
*
*
*
27  
*
28  
*
*
210-2737SP Basket Hanger, Single System, no Splash Guard  
823-4780  
823-4999  
823-4767  
810-0356  
810-2406  
810-0357  
810-2405  
826-1389  
Basket Hanger, Chili’s Single System, 6” Splash Guard  
Basket Hanger, Chili’s Double System, 6” Splash Guard  
Splash Guard  
Caster, Plate-mount 5" without Brake  
Caster, Single Stud-mount 5" without Brake  
Caster, Plate-mount 5" with Brake  
Caster, Single Stud Mount 5" with Brake  
Screw, 1⁄4-20 x 3⁄4" Hex Head (for plate-mount casters, qty: 10)  
* Not illustrated.  
2-10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.4 Decathlon FPD65 Primary Components (cont.)  
ITEM  
29  
30  
31  
32  
*
33  
*
34  
35  
*
*
*
*
*
*
*
PART #  
COMPONENT  
812-1226SP Drain Nipple, Extended  
106-0913SP Cordset, 10’ Power  
210-2804  
200-1213  
200-1327  
810-2411  
806-3811  
823-3248  
200-2065  
200-2308  
201-1182  
202-1182  
200-1611  
210-2804  
200-2713  
210-1180  
210-6763  
810-0180  
N/A  
Cover, Outlet Duct  
Upper Structural Back  
Lower Structural Back  
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Bracket, Burner Mounting  
Post, Door  
Gusset, Side Panel Left  
Gusset, Side Panel Right  
Base  
Duct, Door Access  
Plate, Suction Manifold  
Insert, Suction Manifold  
Hanger, Basket, Single  
Handle, Door, Chrome  
Handle, Door, Euro-look (SCFD C/C)  
Door Assembly (SCFD C/C)  
Brace, Front Horizontal, Single (SCFD C/C)  
36  
37  
38  
39  
40  
N/A  
N/A  
* Not illustrated.  
2.1.5 Decathlon D80 Primary Components  
ITEM  
1
*
PART #  
823-3494SP  
826-1891  
823-3396SP  
810-2072  
810-2049  
810-0710  
810-2161  
810-2063  
810-2060  
810-2059  
810-2032  
810-2155  
812-1674  
809-0845  
812-1674  
810-0705  
810-0703  
810-2138  
200-1314  
200-1615  
210-5197  
►►►  
COMPONENT  
Frypot - S/S 11⁄4" Drain (D80, after 10/99)  
Frypot - S/S 11⁄4" Drain (D80, before 10/99)  
Frypot - S/S 11⁄2" Drain (D80, SCFD80)  
*
2
3
*
*
*
*
*
4
*
*
*
*
*
*
*
5
*
6
7
Gas Manifold (welded assembly)  
Orifice, Natural Gas #43 2.26 mm (non-CE D80G)  
Orifice, LP Gas #54 1.40 mm (non-CE D80G)  
Orifice, Natural Gas #38 2.58 mm (non-CE D80GHP)  
Orifice, LP Gas #52 1.61 mm (SCFD80G)  
Orifice, G20/G25 Gas (CE only)  
Orifice, G31 (CE only)  
Pilot Burner, Natural/G20/25 Gas (primary and trailing)  
Pilot Burner, LP/G31 Gas (primary and trailing)  
Pilot Burner, Mod. Natural Gas (electronic ignition)  
Screw, 10-32 x 3⁄8" Hex Slotted Head (primary and trailing)  
Tube, Pilot Gas Supply, 1⁄4" x 23" (one-piece gasline)  
Tube, Pilot Gas Supply, 1⁄4" x 20" (one-piece gasline)  
Tube, Pilot Gas Supply, 1⁄4" x 173⁄4" (one-piece gasline)  
Valve, Trailing Pilot, Adjustable (trailing pilot only)  
Manifold Support Bracket  
Manifold Support Bracket (right or left)  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
* Not illustrated.  
2-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.5 Decathlon D80 Primary Components (cont.)  
ITEM  
8
9
10  
11  
*
12  
*
*
*
*
*
PART #  
810-2151  
810-2149  
810-2150  
200-2707  
200-1363  
807-3552  
807-3628  
810-2156  
810-2323  
807-2091  
807-2127  
810-0691  
200-2686  
200-1675  
823-5346  
823-5347  
823-5348  
823-5349  
211-2532  
212-2532  
201-4775  
202-4775  
211-4570  
212-4570  
824-0954  
210-2778  
210-2777  
210-5061  
210-5910  
►►►  
824-0986  
824-1013  
824-1007  
824-1006  
823-3659  
106-1442SP  
200-1347  
200-1349  
200-1316  
200-3645  
823-3512  
823-3659  
106-1698SP  
210-1151  
200-2688  
810-0180  
809-0918  
809-0191  
200-1301  
COMPONENT  
Burner, Left Side  
Burner, Center  
Burner, Right Side  
Heat Shield  
Lower Heat Shield  
Gas Valve, Natural Gas Electronic Ignition, 24 VAC  
Gas Valve, LP Gas Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, 120 VAC  
Gas Valve, LP Gas, 120 VAC  
Gas Valve, G20/25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
*
13  
14  
*
*
*
Channel, Front and Rear  
Lower Hinge Bracket  
Hinge, Lower Left  
Hinge, Lower Right  
Hinge, Upper Left  
Hinge, Upper Right  
*
15  
16  
*
*
*
Side Panel, Left Side (D80)  
Side Panel, Right Side (D80)  
Side Panel, Left Side with hole (SCFD80)  
Side Panel, Right Side with hole (SCFD80)  
Side Panel, Left Side without hole (SCFD80)  
Side Panel, Right Side without hole (SCFD80)  
Wireway, Control Panel  
Control Panel, One Hole (D80)  
Control Panel, Two Holes (D80)  
Control Panel, One Hole (SCFD80)  
Control Panel, Two Holes (SCFD80)  
See Optional Components, Section 2.3  
Top Cap (D80/CFD80)  
Top Cap, 2-battery (SCFD80)  
Top Cap, 3-battery (SCFD80)  
Top Cap, 4-battery (SCFD80)  
Flue Box Assembly (D280, SCFD280)  
Flue Box Assembly (D380/480, CFD80, SCFD380/480)  
Front, Flue Box  
*
17  
18  
*
*
*
19  
20  
*
*
*
21  
*
*
*
*
*
22  
*
23  
*
*
Back, Flue Box  
Shield, Flue Box  
Deflector, Flue  
Flue Cap (D80)  
Flue Cap (SCFD80)  
Door Assembly  
Panel, Outer Door  
Panel, Inner Door  
*
*
*
*
Door Handle, Chrome  
Screw, 10-24 x 1⁄2" Slotted Head (use with 810-2105)  
Washer, 1⁄4" Spring-lock (use with 810-2105)  
Pin, Door, Long (D80)  
* Not illustrated.  
2-12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.5 Decathlon D80 Primary Components (cont.)  
ITEM  
*
*
PART #  
210-9889  
810-0066  
810-1105  
803-0304  
810-2122  
803-0300  
200-3120  
210-2887  
200-3119  
210-3117  
810-0356  
810-2406  
810-0357  
810-2405  
826-1389  
812-1226SP  
812-1717SP  
106-0913SP  
210-2804  
200-2683  
200-2982  
810-2411  
806-3811  
823-3248  
200-2734  
823-3649  
810-0180  
N/A  
COMPONENT  
Pin, Door (SCFD80)  
Magnetic Catch, Door (D80)  
Magnetic Catch, Door (SCFD80)  
Fry Basket, 6 x 83⁄4" x 163⁄4"  
Grid Assembly (mesh-style)  
Grid Assembly (rack-style)  
Hanger, Basket, Single System, M/S (D80)  
Hanger, Basket, Single System, S/S, no splash guard (SCFD80)  
Hanger, Basket, Double System, M/S (D80)  
Hanger, Basket, Double System, S/S (SCFD80)  
Caster, Plate-mount, 5-inch without Brake  
Caster, Single Stud-mount, 5-inch without Brake  
Caster, Plate-mount, 5-inch with Brake  
Caster, Single Stud-mount, 5-inch with Brake  
Screw, 1⁄4-20 x 3⁄4" Hex Head (for plate-mount casters, qty: 10)  
Drain Nipple, Extended, 1 ¼”  
*
24  
25  
*
26  
*
*
*
27  
*
28  
*
*
29  
*
30  
31  
32  
*
33  
*
34  
35  
36  
37  
38  
39  
40  
Drain Nipple, Extended, 1 ½”  
Cordset, 10’ Power  
Cover, Outlet Duct  
Back, Upper Cabinet  
Back, Lower Cabinet  
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Burner Mounting Bracket  
Hanger, Basket with 6” Splash Guard  
Handle, Door, Chrome  
Handle, Door, Euro-look (SCFD C/C)  
Door Assembly (SCFD C/C)  
N/A  
N/A  
Brace, Front Horizontal, Single (SCFD C/C)  
* Not illustrated.  
2-13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.2 Control Panel Options, Joiner Strips, and Accessories  
ITEM  
PART #  
COMPONENT  
Control Panels  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
210-3562  
210-3021  
210-6405  
210-2051  
210-4672  
210-5061  
210-5910  
210-3910  
210-1256  
210-8552  
230-2146  
106-5909  
230-1948  
230-2149  
106-5927  
106-6332  
211-6640  
212-6640  
Controller (D50)  
Solid, with Indicator Light (D60)  
Controller (D60, D65)  
McDonald’s™ (D50)  
Basket Lift, with Thermatron Controller (D60)  
Solid, with Indicator Light (D80)  
Solid, for Matching Cabinet (D80)  
Controller (15MC/50/20)  
Controller (SCFD60/150)  
Controller, Euro-look Bezel (SCFD50 C/C)  
Solid, Euro-look Bezel (SCFD50 C/C)  
Frame, Euro-look, x2 (SCFD50 C/C)  
Controller, Euro-look Bezel (SCFD50 C/C)  
Solid, Euro-look Bezel (SCFD50 C/C)  
Frame, Euro-look, x3 (SCFD50 C/C)  
Frame, Euro-look, x4 (SCFD50 C/C)  
End, Frame, Left (SCFD50 C/C)  
End, Frame, Right (SCFD50 C/C)  
Joiner Strips  
210-4847  
211-4816  
212-4816  
210-3327  
210-3017  
210-1679  
D50/D50  
2424/D50  
D50/2424  
D20/D50  
DD50/D60/D80  
SM/D220  
Accessories  
*
*
*
823-3938  
106-2631SP  
823-3947  
Crumb Scoop, Split Pot  
Sediment Tray  
Chicken Crisper, D60  
* Not illustrated.  
2-14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.3 Optional Components and Controllers  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
21  
22  
23  
24  
16  
17  
18  
19  
20  
25  
ITEM  
PART #  
826-2013  
810-2035  
826-2117  
807-3484  
807-1311  
807-1553  
807-1315  
810-0705  
807-1310  
COMPONENT  
1
2
3
*
4
*
*
*
*
Thermostat, Sunne  
Knob, Thermostat  
Spark Module, Domestic and CE (Rajah Connector, 807-3484)  
Rajah Connector (for Blue/Gray Honeywell module, 807-4037, no longer avail.)  
Pilot Assembly, Natural Gas with Electronic Ignition  
Pilot Assembly, LP Gas with Electronic Ignition  
Ignition Cable (for computer operated fryers)  
Tube, 1⁄4" x 20" One Piece Pilot Gas Supply  
Flame Sensor  
* Not illustrated.  
2-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.3 Optional Components and Controllers  
(cont.)  
ITEM  
PART #  
803-0278  
803-0197  
803-0293  
106-1839SP  
106-1128  
106-1235  
KIT0092  
COMPONENT  
*
*
*
*
*
*
*
Brush, L-shaped  
Fryer’s Friend  
Gloves  
Pilot Assembly (w/computer and electronic ignition), Natural  
Pilot Assembly (w/computer and electronic ignition), LP  
Pilot Assembly (without computer), Natural  
Air Shutter Kit  
5
6
*
*
*
*
*
7
*
8
*
*
*
*
9
*
*
10  
*
11  
*
12  
*
*
*
*
*
13  
14  
15  
*
*
►►►  
See Control Panel Options, Section 2.2  
Computer, Compu-Fry III.5, Full-vat  
Computer, CM4-S  
Computer, CM4-S (FPD65)  
Computer, Remote  
Computer, Compu-Fry III.5, Dual-vat  
Cable Assembly, Compu-Fry to Interface Board  
Bezel Assembly, pre Euro-look  
For Euro-look Bezels, See Control Panel Options, Section 2.2  
Face Plate/Potentiometer, 120 VAC Electronic Thermostat  
Face Plate, Electronic Thermostat  
Potentiometer, Electronic Thermostat (molex connector; with trim resistor)  
Potentiometer, Electronic Thermostat (molex connector; without trim resistor)  
Knob, Control, Electronic Thermostat  
Thermopile  
Sound Device  
Cable Assembly (Harness)  
Thermocouple (CE ONLY)  
Thermocouple  
ECO Connector, Honeywell Valves Only (CE ONLY)  
ECO Connector, Robertshaw Valves Only (CE ONLY)  
Probe Assembly, GO (D20, D50, D60, D80)  
Probe Assembly, Temperature, New Design, 4-pin (D60 & D80)  
Probe Assembly (RTD), Temperature (Dean computer)  
Harness Assembly, GO Probe  
Spring, Space, Electronic Thermostat Probe  
Clamp, Electronic Thermostat Probe  
Bracket, Pilot Thermocouple  
826-2413  
806-8305  
806-8308  
806-5139  
826-2414  
806-4803  
823-3776  
►►►  
106-0802SP  
820-0135  
106-0801  
106-5809  
816-0534  
807-3485  
807-1026  
806-4803  
812-1284  
807-3550  
106-1768SP  
810-2398  
106-5419SP  
106-1976  
106-1424  
106-1261SP  
810-2164  
210-1386  
210-6564  
810-2401  
810-1001  
200-1868  
807-3540  
807-3560  
807-3680  
807-3559  
810-2046  
810-2047  
210-1433  
807-1321  
2747  
Bracket, Thermopile  
Piezo Ignitor (trigger)  
Piezo Bracket  
Electrode, Piezo  
16  
*
*
*
*
*
17  
*
High-limit Thermostat, Manual Reset 410° F (CE)  
High-limit Thermostat, Manual Reset 450° F (NON-CE, 1998-present)  
High-limit Thermostat, Manual Reset 435° F (pre-1998)  
Spring, Spacer, High-limit Capillary Bulb  
Spring, Spacer, Thermostat Capillary Bulb  
Clamp, Thermostat/High-limit Capillary Bulb  
Fuse Holder, Buss  
Fuse Holder, Slot-head, Safety (CE ONLY)  
Fuse 2A Slow-blow (230V systems)  
Fuse 5A (120V systems)  
*
*
807-3592  
807-3750  
* Not illustrated.  
2-16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.3 Optional Components and Controllers  
(cont.)  
ITEM  
18  
19  
20  
*
21  
22  
23  
24  
*
*
*
*
*
*
25  
PART #  
106-6710  
807-0834  
807-0833  
807-4114  
807-3574  
807-3580  
807-3579  
807-3576  
807-3578  
807-3582  
807-3581  
807-3611  
807-3578  
807-3575  
210-2786  
COMPONENT  
Interface Board, Dean Computer Only  
Relay, 12VDC 15A 1PDT (basket lift)  
Relay, 12VDC 5A 1PDT (latching)  
Relay, 24VAC Coil, Reset  
Switch, Power (green lens)  
Switch, Rocker, Manual Filter Power  
Switch, Six-terminal Boil-out  
Switch, Fryer Reset (momentary)  
Switch, 3-position, ON-OFF-ON  
Indicator Light, Green  
Indicator Light, Red  
Pump Relay  
Socket, Pump Relay  
Switch Insert, Blank  
Switch Guard (for Items 22-25, optional)  
* Not illustrated.  
2-17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4 Transformers & Component Boxes; Multi-batteried Decathlons  
2-18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4 Transformers & Component Boxes; Multi-batteried Decathlons (cont.)  
ITEM  
1
*
2
*
3
4
5
6
*
*
*
7
*
*
*
8
9
*
*
*
*
10  
*
*
*
PART  
823-3242  
106-2691  
210-1364  
210-2966  
200-1322  
200-1326  
200-2307  
824-0961  
824-0951  
824-1195  
824-1162  
826-2086  
106-3729  
826-2088  
826-2031  
200-3212  
210-3214  
807-3536  
106-0801  
106-5809  
816-0534  
807-3680  
807-3559  
807-3560  
106-1131SP  
807-3577  
807-3592  
106-7594  
823-6066  
220-2277  
106-7549  
823-6066  
220-2277  
106-6616  
823-6167  
220-2537  
807-2176  
807-0800  
807-3551  
COMPONENT  
Control Box (D50/CFD50/SCFD50)  
Control Box (FPD65)  
Plate, Face (for Item 1)  
Plate, Face (for Item 1, FPD65)  
Bracket, Spark Module  
Cover, Spark Module (Fryers 3 & 4)  
Bracket, Spark Module Attachment (Fryers 1 & 2)  
Wireway, Control Panel (D50)  
Wireway, Control Panel (D60)  
Wireway, Control Panel (SCFD models)  
Wireway, Control Panel (D80)  
Thermatron Board, 115/230V  
Thermatron Board, 24V, Melt Cycle  
Kit, Thermatron, 24V  
Kit, Thermatron, 115/220V  
Housing, Electronic Thermostat, Two Cut-outs  
Plate, Face, Electronic Thermostat, Power/Boil-out  
Potentiometer, Electronic Thermostat (spade terminals; with trim resistor)  
Potentiometer, Electronic Thermostat (molex connector; with trim resistor)  
Potentiometer, Electronic Thermostat (molex connector; without trim resistor)  
Knob, Electronic Thermostat Potentiometer  
High-limit Thermostat, Manual Reset 450° F (non-CE only)  
High-limit Thermostat, Manual Reset 435° F  
High-limit Thermostat, Manual Reset 410° F (CE only)  
Harness, Spark Module  
Circuit Breaker, 7 amp  
Fuse, 2A, Slow Blow  
Transformer Box Assembly, Double, non-Filter (SCFD C/C 250/350)  
Box, Transformer Box Assembly  
Lid, Transformer Box Assembly  
Transformer Box Assembly, Double, Filter (SCFD C/C 250/350)  
Box, Transformer Box Assembly  
Lid, Transformer Box Assembly  
Transformer Box Assembly, Single, non-Filter (SCFD C/C 250/350)  
Box, Transformer Box Assembly  
Lid, Transformer Box Assembly  
Transformer, V/F Dual Voltage (for all SCFD C/C units, one per frypot)  
Transformer, 120V/24 VAC (for filtration units)  
Transformer, 72D-1089 CL 2  
*
11  
12  
*
*
13  
*
*
14  
*
*
15  
16  
17  
* Not illustrated.  
2-19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
Some Decathlon series fryers are equipped with 3” round drain systems while others are equipped with 1.5” round  
drain systems. Compare the fryer in question with the illustrations on pages 2-20 to 2-23 to determine which system it  
uses.  
2.5 Oil Drain Manifold Components  
2.5.1 1.5” Oil Drain Manifold, Drain Flush, and Drain Valve Components  
22  
20  
19  
18  
17  
16  
10  
12  
11  
14  
21  
23  
13  
To Drain  
Valve  
15  
9
To Drain  
Valve  
7
6
5
1
4
To Drain  
Valve  
8
2
3
25  
24  
2-20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5.1 1.5” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.)  
ITEM  
1
*
2
3
4
5
6
*
7
*
*
8
*
9
PART #  
823-3221  
823-3222  
823-5167  
210-2311  
823-4931  
813-0749  
200-5621  
200-1827  
813-0659  
813-0391  
813-0748  
809-0884  
816-0544  
813-0686  
810-1057  
813-0051  
813-0165  
810-1668  
810-1669  
810-1069  
806-6849  
COMPONENT  
Elbow with Bracket, Left  
Elbow with Bracket, Right  
Drain Pipe, Left Side  
Clamp, Center Drain Pipe  
Drain Pipe, Right Side  
Tee, 11⁄2" NPT With Handle Bracket  
Drain Manifold Tube, 17”  
Drain Manifold Tube, 13”  
Pipe Cap, 11⁄2"  
Nipple, 1 ¼” x Close  
Tee, 1 ½” NPT x 1 ¼” NPT (with handle bracket)  
Nut, Slip-joint 11⁄2"  
O-ring, Slip-joint Nut  
Bell Reducer, 11⁄2" x 1⁄2" NPT  
Flex Line, 5 " x 13"  
10  
11  
12  
13  
*
⁄
8
Coupling, 1⁄2" NPT  
Elbow, Street 1⁄2" x 1⁄2" 90°  
Adapter, 5 " O.D. x 1⁄ " Male (use with 810-1057 and 810-1069)  
⁄
2
8
Adapter, 5 " O.D. x 1⁄ " Female (use with 810-1057 and 810-1069)  
⁄
2
8
14  
*
Flex Line, 5 " x 291⁄ "  
⁄
2
8
Tilt Switch, Drain Valve  
DRAIN VALVE COMPONENTS  
Bracket, Microswitch (optional on some units)  
Washer, Drain Valve (use without microswitch)  
Bracket, Microswitch Activator  
Handle (Actuator), Drain Valve, Round  
Handle (Actuator), Drain Valve, Flat  
Handle, Push/Pull Drain  
15  
16  
17  
18  
*
*
*
*
*
19  
20  
21  
22  
23  
24  
*
106-1401  
200-1617  
210-2029  
210-4727  
823-3405  
823-3440  
809-0885  
809-0843  
816-0547  
807-2104  
809-0842  
816-0220  
200-1257  
810-2127  
810-2052  
810-1338  
200-2371  
810-2126  
810-1018  
210-2342  
210-2343  
Washer, 3⁄8" x 1 x .083"  
Cotter Pin  
Cap, Red Vinyl for Handle  
Microswitch (optional on some units)  
Nut, Nylock #4-40 (microswitch to bracket)  
Insulation, Microswitch  
Retainer, Nut  
Drain Valve, 11⁄2" Full Port (with washers & nut)  
Drain Valve, 11⁄4" (1" standard port)  
Drain Valve, 1" (D20 only)  
*
25  
*
*
Handle, Valve Lever (for use with 810-1338 and 823-3440 only)  
Drain Valve, 11⁄4", Full Port  
Drain Valve, 11⁄4", Left  
Drain Extension, Left  
Drain Extension, Right  
*
* Not illustrated.  
2-21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components  
ITEM  
PART #  
823-4712  
812-1901  
823-5912  
823-4681  
823-6079  
823-4844  
823-4680  
COMPONENT  
1
2
3
4
5
6
7
Tube, 3" Oval Dump  
Tube, 3" Downspout  
Tube, 3" Off-set Downspout  
Tube, 3" Right Drain (8.06” long, closed end)  
Tube, 3" Right Drain (15.44" long, closed end)  
Tube, 3" Left Drain (12.44” long, closed end)  
Tube, 3" Left Drain (8.56" long, closed end w/coupling)  
2-22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.)  
ITEM  
8
9
PART #  
823-6076  
200-9365  
823-4682  
200-6603  
823-5188  
200-6752  
823-6078  
809-0969  
816-0625  
106-2568SP  
106-1837  
813-0699  
810-1434  
106-1454  
106-2387  
106-1726  
813-0686  
813-0165  
810-1669  
810-1668  
810-1056  
106-3976  
106-3977  
810-2783  
823-4734  
807-2104  
106-1401  
200-4402  
816-0220  
816-0547  
200-6116  
200-1617  
200-1257  
826-1366  
816-0630  
106-3978  
106-3979  
810-2784  
823-5532  
807-2104  
106-6020  
220-0143  
816-0220  
816-0547  
200-6795  
809-0988  
200-1257  
826-1366  
816-0630  
COMPONENT  
Tube, 3" Left Drain (3.86" long, closed end)  
Tube, 3" Joiner (9.13" long, open ends)  
Tube, 3" Center Drain (8” long, open ends)  
Tube, 3" Joiner (11.5" long, open ends)  
Tube, 3" Right Filter (10.38” long, open ends)  
Tube, 3" Joiner, Matching Cabinet (15.25" long, open ends)  
Tube, 3" Center Drain (8.10" long, open ends)  
Clamp, T-bolt  
Boot/Sleeve  
Wash Down Hose Assembly  
Quick Disconnect, Female  
Quick Disconnect, Male  
10  
11  
12  
13  
14  
15  
16  
*
*
*
*
*
Hose Assembly  
Nozzle Assembly, Hose with Handle  
Heater Strip, 120V, 25W, 36”  
*
Flush Oil Drain Line  
Bell Reducer, 1 1⁄2" x 1⁄2"  
17  
18  
19  
20  
21  
Elbow, Street 1⁄2" x 1⁄2" NPT 90° BM  
Adapter, Female 5 " O.D. x 1 " Long  
⁄
⁄
8
2
Adapter, Male 5 " O.D. x 1 " Long  
⁄
⁄
8
2
Flexline, 5 " O.D. x 52.5" Long  
⁄
8
Drain Valve Assembly, 11 " without Microswitch  
⁄
2
Drain Valve Assembly, 11 " with Microswitch  
⁄
2
Drain Valve, 11 " Full Port with O-ring  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
*
*
*
*
*
*
*
*
*
*
*
*
*
⁄
2
Handle, Drain Valve Rotating  
Microswitch, CE Micro-roller Lever  
Microswitch Bracket Assembly  
Guard, Drain Microswitch  
Insulation, RF Switch  
Cap, Red Vinyl for Handle  
Strap, 11 " (holds tube to valve via the stud)  
⁄
2
Washer, Drain Microswitch  
Retainer, Drain Valve  
Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)  
Cap, Vinyl (one per clamp, covers T-bolt threads)  
Drain Valve Assembly, 11 " without Microswitch (SCFD C/C)  
⁄
2
Drain Valve Assembly, 11 " with Microswitch (SCFD C/C)  
⁄
2
Drain Valve, 11 " Full Port with O-ring  
⁄
4
Handle, Drain Valve Rotating  
Microswitch, CE Micro-roller Lever  
Microswitch Bracket Assembly  
Guard, Drain Microswitch  
Insulation, RF Switch  
Cap, Red Vinyl for Handle  
Strap, 11 " (holds tube to valve via the stud)  
⁄
2
Washer, Drain Microswitch  
Retainer, Drain Valve  
Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)  
Cap, Vinyl (one per clamp, covers T-bolt threads)  
*
*
* Not illustrated.  
2-23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
Decathlon series fryers differ in oil return configuration. Compare the fryer in question with the illustrations on pages  
2-24 to 2-31 to determine which system it uses.  
2.6 Oil Return Manifold Components  
2.6.1 Oil Return Manifold Components; D & FPD65 Models  
ITEM  
1
2
3
4
5
6
7
8
PART #  
813-0003  
813-0022  
813-0087  
813-0156  
813-0173  
813-0247  
813-0298  
813-0345  
813-0368  
813-0646  
813-0654  
813-0672  
813-0673  
810-2125  
200-1143  
809-0877  
813-0006  
813-0625  
813-0165  
813-0634  
813-0062  
COMPONENT  
Tee, 1⁄2" x 1⁄2" x 1⁄2" NPT BM  
Nipple, 1⁄2" NPT x Close BM  
Nipple, 1⁄2" NPT x 11⁄2" BM  
Plug, 1⁄2" NPT Hex Head BM  
Union, 1⁄2" NPT BM  
Nipple, 1⁄2" NPT x 31⁄2" BM  
Nipple, 1⁄2" NPT x 2" BM  
Elbow, 1⁄2" NPT 45° BM  
9
Nipple, 1⁄2" NPT x 16" BM  
Nipple, 1⁄2" NPT x 5" BM  
Nipple, 1⁄2" x 4" NPT BM  
Nipple, 1⁄2" x 8" NPT BM  
Nipple, 1⁄2" x 81⁄2" NPT BM  
Oil Return Valve, 3⁄8"  
10  
11  
12  
13  
14  
*
Retainer, Oil Return Valve Nut  
Nut, Oil Return Valve  
*
15  
16  
17  
18  
19  
Bushing, Hex 1⁄2" x 3⁄8" NPT BM  
Nipple, 3⁄8" x Close NPT BM  
Elbow, Street 1⁄2" x 1⁄2" NPT 90° BM  
Elbow, 1⁄2" x 3⁄8" NPT 90° BM  
Elbow, 1⁄2" NPT 90° BM  
* Not illustrated  
2-24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6.2 Oil Return Manifold Components; SCFD, CFD, & FPD65 Models  
ITEM  
PART #  
106-4100  
106-4101  
106-6763  
106-5616  
810-3117  
810-3115  
106-4006  
106-3997  
106-5516  
106-5231  
810-1668  
810-2320  
813-0003  
813-0022  
813-0096  
813-0165  
813-0173  
813-0247  
813-0362  
813-0463  
813-0661  
813-0654  
813-0597  
210-8790  
200-9295  
816-0638  
810-2125  
809-0601  
813-0006  
813-0062  
810-1067  
810-1055  
810-1339  
810-1400  
810-1056  
810-2320  
813-0087  
813-0460  
813-0625  
813-0672  
813-0607  
813-0099  
813-0845  
813-0646  
813-0373  
COMPONENT  
Oil Return Assembly – Middle  
Oil Return Assembly – End  
Oil Return Assembly – SCFD C/C  
Oil Return Assembly – SCFD250P00001 (C/C)  
Oil Return Manifold, SCFD250 C/C  
Oil Return Manifold, SCFD350 C/C  
Valve Assembly, 1 " Oil Return (see Page 2-30)  
1
*
*
⁄
2
Valve Assembly (use with wand)  
Valve Assembly, 3-way Oil Return  
Valve Assembly, FPD  
*
Adapter, Male 5 " OD x 1  
"
⁄
2
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
⁄
8
Flexline, 5 " x 9.00" Long  
⁄
8
Tee, 1 " x 1 " x 1 " BM  
⁄
⁄
⁄
2
2
2
Nipple, 1 " x Close NPT BM  
⁄
⁄
2
Nipple, 1 " x 6.00” NPT BM  
2
Elbow, Street 1 " x 1 " NPT 90° BM  
⁄
⁄
2
2
Union, 1 " NPT  
⁄
2
Nipple, 1 " x 3.50" NPT BM  
⁄
2
Nipple, 1 " NPT x 7.50" BM  
⁄
2
Plug, 1 " Counter Sink  
⁄
2
Nipple, 1 " x 2.25" NPT BM  
⁄
2
Nipple, 1 " x 4.00” NPT BM  
⁄
2
Nipple, 1 " x 11.50” NPT BM  
⁄
2
Bracket, Return/Flush Retainer  
Handle, Oil Return Valve  
Cap, Yellow Vinyl, 5/16" x 3"  
Ball Valve, 3 " Drain  
⁄
8
Clip, Clevis, Left Rod End  
Bushing, 1 " to 3 " NPT BM Hex Reducing  
⁄
⁄
8
2
Elbow, 1 " 90° BM  
⁄
2
Flexline, 8.5" Oil Return  
Flexline, 11.5" Oil Return  
Flexline, 4.5" Oil Return  
Flexline, 21.00" Oil Return  
Flexline, 52.5" Oil Return  
Flexline, 9.00" Oil Return  
Nipple, 1 " x 1.50" NPT BM  
⁄
2
Nipple, 1 " x 3.00" NPT BM  
⁄
2
Nipple, 3 " NPT x CL Black CLS  
⁄
8
Nipple, 1 " x 8.00" NPT BM  
⁄
2
Nipple, 1 " x 23.5" NPT BM  
⁄
2
Nipple, 1 " x 7.00" NPT BM  
⁄
2
Nipple, 1 " x 29.75" NPT BM  
⁄
2
Nipple, 1 " x 5.00" NPT BM  
⁄
2
Nipple, 1 " x 11.00" NPT BM  
*
⁄
2
2-25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
Nipple, 1 " x 2.00" NPT BM  
*
*
*
*
*
*
*
*
813-0298  
813-0098  
813-0742  
813-0515  
813-0265  
813-0093  
813-0281  
813-0368  
813-0644  
813-0673  
813-0698  
⁄
2
Nipple, 1 " x 6.50" NPT BM  
⁄
2
Nipple, 1 " x 5.50" NPT BM  
⁄
2
Nipple, 1 " x 12.00" NPT BM  
⁄
2
Nipple, 1 " x 2.50" NPT BM  
⁄
2
Nipple, 1 " x 4.00" NPT BM  
⁄
2
Nipple, 1 " x 5.00" NPT BM  
⁄
2
Nipple, 1 " x 16.00" NPT BM  
⁄
2
Nipple, 3 " x 1.5" NPT BM  
*
*
*
⁄
8
Nipple, 1 " x 8.5" NPT BM  
⁄
2
Nipple, 1 " x 10.5" NPT BM  
⁄
2
* Not illustrated.  
Decathlon series fryers differ in oil return configuration. Compare the fryer in question with the illustrations on pages  
2-24 to 2-31 to determine which system it uses.  
2.7 Oil Return and Oil Flush Components  
2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models  
2-26  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models (cont.)  
ITEM  
1
PART #  
COMPONENT  
Microswitch Bracket Assembly, Oil Return  
Bracket, Oil Return Microswitch, Left  
106-1824  
106-3595  
201-4455  
202-4455  
810-2144  
807-2104  
809-0846  
809-0842  
200-1341  
809-0360  
826-1389  
809-0428  
809-0823  
809-0070  
810-0697  
826-1392  
813-0608  
823-3188  
813-0062  
813-0515  
813-0173  
813-0251  
813-0672  
Bracket, Oil Return Microswitch, Right  
Bracket, Oil Return Microswitch, Left (FPD)  
Bracket, Oil Return Microswitch, Right (FPD)  
Spacer, 4-40 1 " x 3 " Aluminum  
Microswitch, Oil Return  
Screw, 4-40 x 1" Slotted Head  
Nut, 4-40 Nylock  
⁄
⁄
4
8
Bracket, Microswitch Rod  
Screw, #8 x 3 " Hex Washer Slotted Head  
⁄
8
Screw, 1 -20 x 3 " Hex Head  
⁄
⁄
⁄
4
4
Screw, 1 -20 x ½” Hex Head  
4
Nut, 1 -20 Nylock  
⁄
4
Nut, 1 -20 Hex SS  
⁄
4
2
*
3
4
5
6
7
8
Disconnect, Male Suction Tube  
O-rings, for Male Disconnect (pack of 5)  
Coupling, Full, 1 " NPT BM  
⁄
2
Suction Manifold Assembly  
Elbow, 90° BM  
Nipple, 1 ” NPT x 12" BM  
⁄
2
Union, 1 " NPT BM  
⁄
2
Nipple, 1 ” NPT x 41 " BM  
⁄
⁄
⁄
2
2
9
Nipple, 1 ” NPT x 8" BM  
2
10  
*
*
*
11  
*
12  
13  
14  
*
*
15  
*
*
16  
17  
Oil Suction Start Fitting  
813-0022  
813-0156  
813-0003  
809-0885  
809-0843  
823-3344  
823-3187  
823-3198  
823-3481  
816-0547  
816-0548  
816-0638  
816-0549  
810-2100  
810-2098  
810-2252  
Nipple, 1 " NPT x Close  
⁄
2
Plug, 1 " NPT Hex Head  
⁄
2
Tee, 1 " NPT BM  
⁄
2
Washer, 3 " x 1" x .083"  
⁄
8
Cotter Pin, Plated  
Handle (Actuator), Oil Return Valve  
Handle, Oil Return Left Fryer (UFF System)  
Handle, Oil Return Right Fryer (UFF System, Fryer 3 & 4)  
Handle, Oil Flush Valve  
Cap, Drain Valve Handle, Red  
Cap, Oil Return Handle, Yellow  
Cap, Oil Return Handle, Yellow (SCFD C/C)  
Cap, Oil Flush Handle, Blue  
Motor, Pump 120-230V  
Pump, 8 GPM  
Pump, Chili’s, 5 GPM  
*
* Not illustrated.  
2-27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models  
7
3
2
5
4
6
8
1
14  
18  
13  
16  
19  
17  
11  
9
15  
10  
12  
20  
21  
22  
2-28  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models (cont.)  
ITEM  
PART #  
106-4006  
901-2772  
900-2935  
816-0220  
810-0278  
826-1366  
807-2103  
200-6806  
106-3962  
106-1225SP  
813-0062  
813-0173  
813-0654  
813-0674  
200-1230  
106-1720  
813-0062  
813-0173  
813-0093  
813-0741  
200-1230  
813-0463  
813-0460  
813-0022  
813-0003  
106-0774SP  
810-0697  
826-1392  
813-0608  
823-3188  
106-1749  
810-0697  
816-0596  
813-0051  
813-5101  
106-0858  
813-0022  
813-0463  
813-0003  
210-8790  
200-8929  
200-9850  
200-9295  
816-0548  
816-0637  
COMPONENT  
Microswitch Bracket Assembly, Oil Return  
Handle, RF Left  
1
2
3
4
5
6
7
8
Retainer, Nut  
Insulation, RF Switch  
Ball Valve, 1 " Oil Return  
⁄
2
Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)  
Microswitch, Straight Lever (CE)  
Cover, Safety Switch  
Bracket Assembly, RF Switch  
Oil Suction Assembly  
9
Elbow, 90° BM  
Union, 1 " NPT 150# BM  
10  
11  
12  
13  
⁄
2
Nipple, TBE 1 " NPT x 4" Black  
⁄
2
Nipple, TBE 1 " NPT x 71 " Black  
⁄
⁄
4
2
Bracket, Front Male Manifold  
Oil Suction Assembly (SCFD C/C)  
Elbow, 90° BM  
*
*
*
*
*
*
*
*
*
Union, 1 " NPT 150# BM  
⁄
2
Nipple, TBE 1 " NPT x 4" Black  
⁄
2
Nipple, TBE 1 " NPT x 71 " Black  
⁄
⁄
4
2
Bracket, Front Male Manifold  
Plug, Pipe ½" NPT Black  
Nipple, ½" NPT x 3" Black  
Nipple, ½" NPT Close Black  
Tee, ½" NPT Black  
Suction Manifold Assembly  
Disconnect, Male Suction Tube  
O-rings, for Male Disconnect (pack of 5)  
14  
*
15  
16  
Coupling, 1 " NPT BM Full  
⁄
2
Suction Manifold  
Suction Manifold Assembly (SCFD C/C)  
Disconnect, Male Suction Tube  
O-rings, for Male Disconnect (pack of 5)  
14  
*
15  
16  
Coupling, 1 " NPT BM Full  
⁄
2
Suction Manifold  
Oil Suction Start Fitting  
Nipple, 1 " NPT x Close  
17  
18  
19  
*
*
*
*
*
*
⁄
2
Plug, 1 " Counter Sink  
⁄
2
Tee, 1 " NPT BM  
⁄
2
Bracket, Oil Return/Flush Retainer  
Handle, Oil Return  
Handle, Oil Return (Application Series “DF” fryers)  
Handle, Oil Return (SCFD C/C)  
Cap, Oil Return Handle, Yellow  
Cap, Oil Return Handle, Blue  
Pump and Motor  
20  
*
21  
22  
810-2100  
807-3859  
810-2252  
810-2098  
826-1264  
Pump Motor, 120/230V  
Pump Motor, 115V, 60Hz  
Pump, Chili’s, 5GPM  
Pump, 8GPM  
*
Pump, Viking 4 GPM, 2-piece (SCFD C/C)  
* Not illustrated.  
2-29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8 UFF Filtration Components  
2.8.1 UFF Filtration Components; D50 Series Fryers  
12  
11  
10  
8
9
7
2
3
4
1
5
6
ITEM  
1
2
3
4
5
PART #  
106-2115SP  
809-0805  
809-0428  
809-0820  
COMPONENT  
Filter Pan  
Screw, ¼-20 x ½"  
Screw, ¼-20 x ½" Steel  
Nut, Oval Locking, ¼-20  
Insert, Caster  
823-4794  
6
810-2805  
Caster, 2”  
7
8
9
10  
823-3574  
803-0289  
823-3573  
823-4320  
Support Grid, Bottom Pan Screen  
Filter Paper, 22” x 34" (100 sheets per box)  
Hold-down Ring, Weighted  
Crumb Basket  
11  
12  
*
*
106-0752SP  
106-1755SP  
106-3230SP  
106-2568SP  
Lid Assembly, Front  
Lid Assembly, Rear  
Lid Assembly, One Piece, Chili’s  
Wand Assembly  
* Not illustrated.  
2-30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.2 UFF Filtration Components; SCFD50 Series Fryers  
2
4
3
5
9
8
1
6
7
ITEM  
1
2
3
4
5
6
7
PART #  
106-5144SP  
823-5639  
823-3573  
823-5191  
200-8003  
810-2805  
809-0823  
813-0568  
803-0170  
DESCRIPTION  
Filter Pan  
Lid, Filter Pan  
Ring, Hold Down  
Crumb Basket  
Screen, Sana Grid  
Caster, 2”  
Nut, Nylock, ¼-20  
8
9
Pipe Plug, 1/8 NPT Socket-head  
Filter Paper, 16.5” x 25.75” (100 sheets per box)  
* Not illustrated.  
2-31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.3 UFF Filtration Components; D60 and D80 Series Fryers  
6
7
5
4
2
3
1
10  
9
12  
11  
8
ITEM  
1
*
*
2
3
*
4
*
5
*
6
*
7
*
8
PART #  
106-0749SP  
106-1584SP  
106-4521  
823-3365  
803-0289  
803-0303  
823-3361  
823-3439  
823-4320  
823-3443  
106-0752SP  
106-1587SP  
106-0753SP  
106-1588SP  
809-0428  
823-4794  
809-0820  
809-0805  
210-2805  
COMPONENT  
Filter Pan (UFF 60)  
Filter Pan (UFF 80)  
Filter Pan (UFF 100)  
Support Grid, Bottom Pan Screen  
Filter Paper, 22 x 34" (100 sheets per box)(UFF 60)  
Filter Paper, 26 x 34" (100 sheets per box) (UFF 80)  
Hold-down Ring, Weighted (UFF 60)  
Hold-down Ring, Weighted (UFF 80)  
Crumb Basket (UFF 60)  
Crumb Basket (UFF 80)  
Lid, Front (UFF 60)  
Lid, Front (UFF 80)  
Lid, Rear (UFF 60)  
Lid, Rear (UFF 80)  
Screw, ¼-20 x ½" Steel  
Insert, Caster  
Nut, Oval Locking, ¼-20  
Screw, ¼-20 x ½"  
9
10  
11  
12  
Caster, 2"  
* Not illustrated.  
2-32  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.4 UFF Filtration Components; SCFD60 and FPD65 Series Fryers  
2
3
4
5
8
1
6
7
ITEM  
1
*
2
*
3
*
4
*
5
*
6
7
8
PART #  
106-1220SP  
823-4109  
106-4725SP  
106-6119SP  
823-4320  
823-3872  
823-3361  
810-2350  
200-5726  
810-2582  
810-2805  
809-0070  
803-0289  
COMPONENT  
Filter Pan (SCFD)  
Filter Pan (FPD)  
Lid Assembly (SCFD)  
Lid Assembly (FPD)  
Crumb Basket (SCFD)  
Crumb Basket (FPD)  
Hold Down Ring (SCFD)  
Filter Leaf (FPD)  
Screen, Bottom Filter (SCFD)  
Fitting, Filter Leaf (FPD)  
Caster, 2”  
Nut, ¼-20 Hex S/S  
Filter Paper, 22” x 34” (100 sheets; 803-0266, 25 sheets)  
* Not illustrated.  
2-33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.5 UFF Filtration Components; SCFD80 Series Fryers  
4
3
13  
2
5
1
12  
6
9
8
7
10  
11  
ITEM  
PART #  
COMPONENT  
1
2
3
4
5
6
7
8
9
10  
11  
12  
*
13  
823-5406  
106-5321  
106-5317  
823-5412  
823-5409  
823-3365  
810-2805  
823-5407  
809-0804  
809-0191  
809-0428  
813-0679  
813-0704  
803-0303  
Filter Pan  
Lid, Front (UFF 80)  
Lid, Rear (UFF 80)  
Crumb Basket  
Hold Down Ring  
Grid  
Caster, 2”  
Insert, Caster  
Nut, ¼-20 Cap (with Ext. Tooth)  
Washer, ¼“ Spring Lock  
Screw, ¼-20 x ½ Hex Head  
Plug, ⅛” S/S Square Head Pipe (Suction)  
Plug, ⅜” S/S Hex Head  
Filter Paper, 26” x 34” (100 sheets per box)  
* Not illustrated.  
2-34  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9 SUFF Filtration Components  
2.9.1 SUFF Filtration Components; D50 Series Fryers  
7
6
5
3
2
4
1
10  
9
11  
8
12  
ITEM  
1
*
*
2
3
4
5
6
7
8
9
10  
11  
12  
PART #  
823-3796  
813-0684  
813-0679  
823-3790  
803-0317  
823-3795  
823-3736  
823-3797  
823-3798  
809-0428  
823-4794  
809-0820  
809-0805  
810-2805  
COMPONENT  
Filter Pan (SUFF 50)  
Plug, Hex Socket, 3/8" NPT  
Plug, 1/8" SS Square Head (Female Disconnect)  
Support Grid, Bottom Pan Screen  
Filter Paper, 8-1/4 x 25-3/4"  
Hold-down Ring, Weighted  
Crumb Basket  
Filter Pan Cover, Front  
Filter Pan Cover, Back  
Screw, ¼-20 x ½" Steel  
Insert, Caster  
Nut, Oval Locking, ¼-20  
Screw, ¼-20 x ½"  
Caster, 2"  
* Not Illustrated.  
2-35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9.2 SUFF Filtration Components; CFD50 Series Fryers  
3
5
7
2
4
13  
6
1
10  
8
9
12  
11  
ITEM  
PART #  
COMPONENT  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
823-3796  
823-3798  
823-3797  
823-3795  
823-5423  
823-3790  
803-0317  
810-2805  
823-5407  
809-0804  
809-0428  
809-0191  
813-0679  
Filter Pan  
Lid, Filter Pan, Rear  
Lid, Filter Pan, Front  
Hold-down Ring  
Crumb Basket (SUFF50/60/80)  
Grid, Bottom Filter  
Filter Paper, 8.25” x 25.75”  
Caster, 2”  
Insert, Caster  
Nut, ¼-20 Cap (with Ext. Tooth)  
Screw, ¼-20 x ½” Hex Head  
Washer, ¼” Spring Lock  
Plug, 1/8" SS Square Head  
* Not Illustrated.  
2-36  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9.3 SUFF Filtration Components; D60 and D80 Series Fryers  
7
6
4
3
5
2
1
9
10  
8
12  
11  
ITEM  
1
*
*
*
2
3
4
*
5
6
*
7
*
8
9
PART #  
823-3774  
823-3821  
813-0684  
813-0679  
823-3768  
803-0289  
823-3770  
823-3849  
823-3736  
823-3766  
823-3739  
823-3767  
823-3741  
809-0428  
823-4794  
809-0820  
809-0805  
810-2805  
COMPONENT  
Filter Pan (SUFF 60)  
Filter Pan, (SUFF 80)  
Plug, Hex Socket, 3/8" NPT  
Plug, 1/8" SS Square Head (Female Disconnect)  
Support Grid, Bottom Pan Screen (SUFF 60/80)  
Filter Paper, 22” x 34" (SUFF 60/80)  
Hold-down Ring, Weighted (SUFF 60)  
Hold-down Ring, Weighted (SUFF 80)  
Crumb Basket (SUFF 60/80)  
Filter Pan Cover, Front (SUFF 60)  
Filter Pan Cover, Front (SUFF 80)  
Filter Pan Cover, Back (SUFF 60)  
Filter Pan Cover, Back (SUFF 80)  
Screw, ¼-20 x ½" Steel  
Insert, Caster  
Nut, Oval Locking, ¼-20  
Screw, ¼-20 x ½"  
Caster, 2"  
10  
11  
12  
* Not Illustrated  
2-37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9.4 SUFF Filtration Components; CFD60 and CFD80 Series Fryers  
ITEM  
1
*
*
2
*
3
*
4
*
5
6
7
8
9
10  
PART #  
823-5420  
823-3821  
106-1433  
823-5424  
823-3739  
823-5425  
823-3741  
823-5422  
823-3849  
823-5423  
823-5421  
809-0428  
813-0679  
809-0804  
809-0191  
810-2805  
823-5407  
803-0289  
813-0684  
COMPONENT  
Filter Pan (SUFF 60)  
Filter Pan (SUFF 80)  
Filter Pan, Early Style, External Pickup (SUFF 80)  
Filter Pan Cover, Front (SUFF 60)  
Filter Pan Cover, Front (SUFF 80)  
Filter Pan Cover, Back (SUFF 60)  
Filter Pan Cover, Back (SUFF 80)  
Hold-down Ring, Weighted (SUFF 60)  
Hold-down Ring, Weighted (SUFF 80)  
Crumb Basket (SUFF 60/80)  
Support Grid, Bottom Pan Screen (SUFF 60/80)  
Screw, ¼-20 x ½" Steel  
Plug, 1/8" SS Square Head (Female Disconnect)  
Nut, ¼-20 Locking (with ext. tooth)  
Washer, ¼ Spring Lock  
11  
12  
13  
*
Caster, 2"  
Insert, Caster  
Paper, Filter- 22 x 34" (SUFF 60/80)  
Plug, Hex Socket, 3/8" NPT  
* Not Illustrated.  
2-38  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
…2.10 Basket Lift Components; D50, D60, and D80 Models  
2-39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.10 Basket Lift Components; D50, D60, and D80 Series Fryers (cont.)  
ITEM  
PART #  
106-1914  
106-1870  
106-1926  
200-1376  
200-2069  
COMPONENT  
Basket Lift Assembly (D50)  
Basket Lift Assembly (D60)  
Basket Lift Assembly (D80)  
Bracket, Restraining  
Member, Lift Control Arm  
Channel, Support Autolift  
Channel (D80)  
1
2
3
*
*
4
5
*
6
7
200-3094  
200-2735  
200-3072  
809-0882  
809-0907  
809-0863  
810-2140  
813-0035  
Channel (D60)  
Channel (D50)  
Truarc Ring, 3/4"  
Screw, 3 " x 1 " Shoulder  
⁄
⁄
8
4
Nut, 5 16-18 Hex  
⁄
Bushing (Bronze), Oiltite 3 " x 1  
"
4
⁄
⁄
8
Bushing (Bronze), Oiltite .640 I.D.  
Back, Basket Lift Motor  
Back (D80)  
8
*
*
824-0996  
824-0958  
824-0990  
Back (D60)  
Back (D50)  
Cover, Basket Lift Motor  
Cover (D80)  
9
*
*
10  
11  
12  
13  
*
824-0997  
824-0959  
824-0991  
200-1693  
807-0107  
823-3626  
807-2104  
810-2144  
809-0846  
809-0842  
Cover (D60)  
Cover (D50)  
Plate, Motor Mounting  
Motor, Gear  
Switch, Limit Cam  
Microswitch  
Spacer  
*
*
Screw, 4-40 x 1"  
Nut, 4-40 Nylock  
Motor Housing  
14  
*
*
15  
*
*
16  
*
*
17  
*
*
*
*
18  
19  
200-3150  
200-2736  
200-3087  
200-3114  
200-2739  
200-3079  
200-3116  
200-2740  
200-3091  
807-0140  
807-3087  
810-1822  
810-1823  
826-1552  
823-3505  
823-3499  
Housing, Front (D80)  
Housing, Front (D60)  
Housing, Front (D50)  
Housing, Bottom (D80)  
Housing, Bottom (D60)  
Housing, Bottom (D50)  
Housing, Back (D80)  
Housing, Back (D60)  
Housing, Back (D50)  
Connector, 3  
"
⁄
8
Basket Lift Timer, 120V, 60 Hz, 15 min.  
Timer Knob  
Timer Button  
Basket Lift Timer Kit  
Left Basket Lift Arm  
Right Basket Lift Arm  
* Not illustrated.  
2-40  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.11 Trough, Holster, and Cover Components; D60, FPD65, & D80 Models  
3
4
1
2
ITEM  
1
2
3
4
*
*
*
PART #  
106-2668  
823-3384  
106-1447  
106-2585SP  
106-2897SP  
810-2030  
809-0107  
823-4767  
803-0278  
803-0197  
823-3938  
COMPONENT  
Holster Assembly, Vat Cover  
Trough, Holster Assembly  
Cover, Full-vat  
Cover, Split-vat  
Cover, FPD  
Handle, Vat Cover (Full- and Split-)  
Screw, 8-32 x 3 " Round Slotted Head  
⁄
8
*
*
*
*
Splash Guard  
L-shaped Brush  
Fryer’s Friend  
Crumb Scoop  
* Not illustrated.  
2-41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000  
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106  
TEL 1-318-865-1711  
FAX (Parts) 1-318-688-2200  
FAX (Tech Support) 1-318-219-7135  
SERVICE HOTLINE  
1-800-551-8633  
PRINTED IN THE UNITED STATES  
819-5922  
FEBRUARY 2007  
Download from Www.Somanuals.com. All Manuals Search And Download.  

FRYMASTER MJ15
Frymaster Fryer FPD User Manual
Frymaster Fryer D160G User Manual
Frymaster Fryer BIPH14 User Manual
Frymaster Fryer 8196203 User Manual