Frymaster Fryer 8196203 User Manual
This manual is applicable to fryers manufactured beginning May 2006 with serial  
numbers beginning with 0604. For serial numbers between 0308 to 0604 refer to  
manual 819-6004. For serial numbers prior to 0308, refer to manual 819-5184.  
Frymaster, a member of the Commercial Food Equipment Service Association, recommends  
using CFESA Certified Technicians.  
24-Hour Service Hotline 1-800-551-8633  
NOV 08  
* 8 1 9 6 2 0 3 *  
www.frymaster.com  
E-mail: [email protected]  
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NOTICE  
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS  
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED  
DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,  
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS  
WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE  
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH  
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF  
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.  
DANGER  
Copper wire suitable for at least 167°F (75°C) must be used for power connections.  
DANGER  
The electrical power supply for this appliance must be the same as indicated on the rating and  
serial number plate located on the inside of the fryer door.  
DANGER  
This appliance must be connected to the voltage and phase as specified on the rating and serial  
number plate located on the inside of the fryer door.  
DANGER  
All wiring connections for this appliance must be made in accordance with the wiring diagrams  
furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other appliance.  
NOTICE  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures. They may differ slightly in appearance or placement between fryers but  
functionality should remain the same. They may not conform to onsite management operational  
procedures.  
WARNING  
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs  
must be lifted during movement to avoid damage and possible bodily injury. For a moveable or  
portable installation, Frymaster optional equipment casters must be used.  
Questions? Call 1-800-551-8633 or email at [email protected]  
DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
DANGER  
All wiring connections for this appliance must be made in accordance with the wiring diagrams  
furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.  
WARNING  
This equipment is intended for indoor use only. Do not install or operate this equipment in  
outdoor areas.  
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NOTICE  
This appliance is intended for professional use only and is to be operated by qualified  
personnel only. A Frymaster DEAN Factory Authorized Service Center (FASC) or other qualified  
professional should perform installation, maintenance, and repairs. Installation, maintenance,  
or repairs by unqualified personnel may void the manufacturer’s warranty.  
NOTICE  
This equipment must be installed in accordance with the appropriate national and local codes of  
the country and/or region in which the appliance is installed.  
NOTICE TO U.S. CUSTOMERS  
This equipment is to be installed in compliance with the basic plumbing code of the Building  
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation  
Manual of the U.S. Food and Drug Administration.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.  
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS  
U.S.  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two  
conditions: 1) This device may not cause harmful interference, and 2) This device must accept  
any interference received, including interference that may cause undesired operation. While  
this device is a verified Class A device, it has been shown to meet the Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set  
out by the ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A  
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.  
DANGER  
Improper installation, adjustment, maintenance or service, and unauthorized alterations or  
modifications can cause property damage, injury, or death. Read the installation, operating,  
and service instructions thoroughly before installing or servicing this equipment.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will  
distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be  
removed for cleaning.  
WARNING  
Never spray the fryer with water or use water jets to clean the fryer.  
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Navy Surface Ship Electric Fryers  
Installation, Operation, Service, and Parts Manual  
TABLE OF CONTENTS  
Page  
1-1  
2-1  
3-1  
4-1  
5-1  
6-1  
7-1  
8-1  
Chapter 1: Introduction  
Chapter 2: Installation Instructions  
Chapter 3: Operating Instructions  
Chapter 4: Filtration Instructions  
Chapter 5: Preventive Maintenance  
Chapter 6: Operator Troubleshooting  
Chapter 7: Service Procedures  
Chapter 8: Parts List  
i
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 1: INTRODUCTION  
1.1  
General  
Read the instructions in this manual thoroughly before attempting to operate this equipment. This  
manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured  
for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC  
kW filtration system models. The fryers in this model family have most parts in common, and when  
discussed as a group, will be referred to as “Navy Surface Ship Electric” fryers.  
Although similar in appearance to the Footprint Pro family of Navy Electric fryers, the Navy Surface  
Ship Electric fryers feature a significantly different rotating element assembly. Other features,  
including the deep cold-zones, open frypots and filtration systems remain essentially unchanged. All  
Navy fryers are equipped with solid-state analog controllers. Fryers in this series can be single units  
or grouped in batteries of two or more fryers.  
1.2  
Safety Information  
Before attempting to operate your unit, read the instructions in this manual thoroughly.  
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the  
one below.  
DANGER  
Hot cooking oil causes severe burns. Never attempt to move a fryer containing hot  
cooking oil or to transfer hot cooking oil from one container to another.  
CAUTION boxes contain information about actions or conditions that may cause or result in a  
malfunction of your system.  
WARNING boxes contain information about actions or conditions that may cause or result in  
damage to your system, and which may cause your system to malfunction.  
DANGER boxes contain information about actions or conditions that may cause or result in  
injury to personnel, and which may cause damage to your system and/or cause your system to  
malfunction.  
Fryers in this series are equipped with the following automatic safety features:  
1. Two high-temperature detection features shut off power to the elements should the temperature  
controls fail.  
2. A safety switch built into the drain valve prevents the elements from heating with the drain valve  
even partially open.  
1-1  
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1.3  
Controller Information  
This equipment has been tested and found to comply with the limits for a Class A digital device,  
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been  
shown to meet the Class B limits. These limits are designed to provide reasonable protection against  
harmful interference when the equipment is operated in a commercial environment. This equipment  
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance  
with the instruction manual, may cause harmful interference to radio communications.  
The user may find the following booklet prepared by the Federal Communications Commission  
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available  
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.  
1.4  
Shipping Damage Claim Procedure  
What to do if this equipment arrives damaged:  
Please note that this equipment was carefully inspected and packed by skilled personnel before  
leaving the factory. The freight company assumes full responsibility for safe delivery upon  
acceptance of the equipment.  
1. File Claim for Damages Immediately—Regardless of extent of damage.  
2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed  
by the person making the delivery.  
3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the  
freight company or carrier immediately and file a concealed damage claim. This should be done  
within 15 days of date of delivery. Be sure to retain container for inspection.  
1.5  
Service Information  
For non-routine maintenance or repairs, or for service information, contact your local Frymaster  
Authorized Service Center (FASC). Service information may also be obtained by calling the  
Frymaster Technical Services Department (1-800-551-8633) or via e-mail at service  
@frymaster.com. The following information will be needed in order to assist you efficiently:  
Model Number:  
Serial Number:  
Voltage:  
Also be prepared to describe the specific problem.  
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.  
1-2  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 2: INSTALLATION INSTRUCTIONS  
2.1  
Introduction  
The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models  
specifically configured for use aboard surface ships of the U.S. Navy, including  
H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The instructions do not  
cover and may not be used for installations aboard submarines or ashore.  
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance.  
Any unauthorized alteration of this equipment will void the Frymaster warranty.  
NOTICE  
All fryers shipped without factory supplied cords and plug assemblies must be  
hardwired using flexible conduit to the terminal block located on the rear of the fryer.  
These fryers should be wired to NEC specifications. Hardwired units must include  
installation of restraint devices.  
DANGER  
Adequate means must be provided to limit the movement of this appliance without  
depending on or transmitting stress to the electrical conduit  
NOTICE  
If this equipment is wired directly into the electrical power supply, a means for  
disconnection from the supply having a contact separation of at least 3-mm in all  
poles must be incorporated in the fixed wiring.  
NOTICE  
This equipment must be positioned so that the plug is accessible unless other  
means for disconnection from the power supply (e.g., a circuit breaker) is provided.  
NOTICE  
If this appliance is permanently connected to fixed wiring, it must be connected by  
means of copper wires having a temperature rating of not less than 167°F (75°C).  
NOTICE  
If the electrical power supply cord is damaged, it must be replaced by a Frymaster  
Dean Factory Authorized Service Center technician or a similarly qualified person in  
order to avoid a hazard.  
DANGER  
This appliance must be connected to a power supply having the same voltage and  
phase as specified on the rating plate located on the inside of the appliance door.  
2-1  
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DANGER  
All wiring connections for this appliance must be made in accordance with the  
wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s)  
affixed to the inside of the appliance door when installing or servicing this  
equipment.  
DANGER  
The appliance area must be kept free and clear of combustible material at all times.  
WARNING  
Do not block the area around the base or under the fryers.  
All installation and service on FRYMASTER equipment must be performed by qualified, certified,  
licensed, and/or authorized installation or service personnel.  
Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center.  
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the  
power switch OFF. Do not attempt to start the fryer(s) until power is restored.  
A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible  
construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for  
servicing and proper operation.  
Connections should be made by means of an approved, flexible-metallic or rubber-covered electrical  
cable and quick-disconnect plug. The fryers may be installed with “hard-wired” connections, but  
use of quick-disconnect plugs will facilitate service if required. Connections are made to the fryer  
power input terminal block located in lower back of the fryer(s).  
DANGER  
Observe the following precautions when connecting the fryer to an emergency cutoff  
system:  
● Be sure that each fryer is connected to a dedicated set of contacts in the  
emergency cutoff system.  
● Do not connect the contacts in series.  
● Do not connect more than one fryer to each set of contacts.  
● The contacts MUST be normally closed contacts that open in an emergency.  
● The contacts CANNOT have an external voltage applied.  
2-2  
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2.2  
Power Requirements  
WIRE  
SERVICE  
MIN.  
SIZE  
AWG  
AMPS PER LEG  
MODEL  
H14SC  
H14SC  
VOLTAGE  
440  
PHASE  
(mm2)  
L1  
19  
17  
23  
21  
29  
27  
L2  
19  
17  
23  
21  
29  
27  
L3  
19  
17  
23  
21  
29  
27  
3
3
3
3
3
3
3
3
3
3
3
3
8
8
6
6
6
6
(10)  
(10)  
(16)  
(16)  
(16)  
(16)  
480  
440  
480  
440  
H17SC/FPH17SC  
H17SC/FPH17SC  
H22SC  
H22SC  
480  
The FPH17SC Navy Surface Ship electric fryers are equipped with a filter system that requires a  
separate 120VAC, single-phase, 3-wire, 20 amp service (refer to wiring diagrams in sections 7.12  
and 7.13).  
NOTICE  
If this appliance is permanently connected to fixed wiring, it must be connected by  
means of copper wires having a temperature rating of not less than 167°F (75°C).  
DANGER  
This appliance must be connected to a power supply having the same voltage and  
phase as specified on the rating plate located on the inside of the appliance door.  
DANGER  
All wiring connections for this appliance must be made in accordance with the  
wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s)  
affixed to the inside of the appliance door when installing or servicing this  
equipment.  
2.3  
Installation  
1. This equipment must be securely bolted to the deck.  
2. Install deck studs for the specific fryer configuration in accordance with the diagrams at the end  
of this chapter.  
3. Position the fryer on the deck studs and secure with appropriate nuts and lock washers.  
DANGER  
No structural material on the fryer should be altered or removed to accommodate  
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service  
Hotline at 1-800-551-8633.  
2-3  
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2.4  
After Fryers Are Anchored At the Frying Station  
DANGER  
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be  
removed from the fryer before attempting to move it to avoid oil spills, falls and  
severe burns. This fryer may tip and cause personal injury if not secured in a  
stationary position.  
1. Close frypot drain-valve(s) and fill frypot(s) with water to the bottom oil level line.  
2. Boil out frypot(s) in accordance with the instructions in Section 5.1.3 of this manual.  
3. Drain, clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown  
Procedures in Chapter 3.)  
2.5  
Dimensions and Weights  
Single Fryer (with Filter): LWH (inches) 33.80 X 15.58 X 45.5 - 295 lbs. empty.  
Single Fryer: LWH (inches) 33.38 X 15.67 X 45.5 – 190 lbs. empty.  
2-Fryer Battery: LWH (inches) 33.39 X 31.45 X 45.5 – 490 lbs. empty.  
3-Fryer Battery: LWH (inches) 33.24 X 47.10 X 45.5 – 570 lbs. empty.  
4-Fryer Battery: LWH (inches) 33.45 X 62.55 X 45.5 – 780 lbs. empty.  
20.98  
5.35  
2.70  
24.36  
24.36  
10.18  
16.51  
14.51  
15.58  
Mounting Holes  
Ø .625, 4 Places  
2.00  
33.80  
Single Fryer (with Filter)  
2-4  
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33.38  
28.29  
17.534  
2.465  
20.48  
20.48  
15.67  
10.580  
Mounting Holes  
Ø .625,  
4 Places  
Single Fryer (non-filter)  
26.316  
2.470  
Back of Fryer Unit  
7.098  
Typical  
31.62  
31.62  
33.39  
17.515  
Mounting Holes  
Ø .625, 4 Places  
Front Handle  
31.45  
2-Fryer Battery  
2-5  
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14.400  
27.570  
Back of Fryer Unit  
7.229  
32.66  
32.66  
22.66  
22.66  
17.516  
33.24  
Mounting Holes  
Ø .625, 4 Places  
Front Handle  
47.1  
3-Fryer Battery  
62.55  
2.470  
26.320  
31.180  
Back of Fryer Unit  
7.119  
7.119  
31.61  
31.61  
35.76  
35.76  
33.45  
17.490  
Mounting Holes  
Ø .625, 4 Places  
Front Handle  
4-Fryer Battery  
2-6  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 3: OPERATING INSTRUCTIONS  
3.1  
Equipment Setup and Shutdown Procedures  
Setup  
DANGER  
Never operate the appliance with an empty frypot. The frypot must be filled with  
water or cooking oil before energizing the elements. Failure to do so will result in  
irreparable damage to the elements and may cause a fire.  
DANGER  
Remove all drops of water from the frypot before filling with cooking oil. Failure to  
do so will cause spattering of hot liquid when the oil is heated to cooking  
temperature.  
1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot.  
This will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the  
bottom line; overflow may occur as heat expands the oil.  
NOTE: If solid shortening is used, first raise the elements, then pack the shortening into the  
bottom of the frypot. Lower the elements, and then pack the shortening around and over the  
elements. It may be necessary to add shortening to bring the level up to the proper mark after the  
packed shortening has melted.  
DANGER  
Never set a complete block of solid shortening on top of the heating elements.  
When using solid shortening, always pre-melt the shortening before adding it to the  
frypot. If the shortening is not pre-melted, it must be packed down into the bottom of  
the frypot and between the elements, and the fryer must be started in the melt-cycle  
mode.  
Never cancel the melt-cycle mode when using solid shortening. Doing so will result  
in damage to the elements and increase the potential for a flash fire.  
2. If the fryer(s) is/are not hard-wired into the power supply, ensure that the power cord(s) is/are  
plugged into the appropriate receptacle(s). Verify that the face of the plug(s) is/are flush with the  
outlet plate, with no portion of the prongs visible.  
3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature.  
It may be necessary to add oil to bring the level up to the proper mark, after it has reached  
cooking temperature.  
3–1  
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Shutdown  
1. Turn the fryer off.  
2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5).  
3. Place the frypot covers on the frypots.  
3.2  
Operation of the Solid-State Analog Controller  
NOTE: Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system.  
Fryers configured for the U.S. Navy are equipped with solid-state analog controllers.  
2
1
3
4
6
7
5
U.S. Navy Solid-State Analog Controller  
ITEM  
DESCRIPTION  
Power Switch – Controls electrical power to fryer.  
1
2
3
4
5
6
7
Power-On Light – Indicates when electrical power to fryer is ON.  
Heating Mode Light – Indicates when heating element is ON.  
Trouble Light – Indicates over high-limit or problem in heat control circuitry.  
Thermostat Control Knob – Sets desired frying temperature.  
Hi-Limit Test Switch – Tests high-limit thermostat.  
Second Hi-Limit Test Light – Indicates fryer is in second high-limit test mode.  
The analog controller, illustrated above, is used to adjust and maintain oil at the temperature  
indicated by the thermostat knob.  
The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches  
approximately 410°F, the controller opens the heat relay circuit, turning the elements off. If the  
temperature in the frypot reaches 450°F, a mechanical high-limit shuts off electrical power to the  
elements. The operator should periodically test each of the high-limit protection features, using  
the procedure at the end of this chapter, to verify that they are operating correctly.  
3–2  
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The analog controller has no timing features. The operator must monitor shake and pull times.  
WARNING  
Before pressing the power switch to the ON position, ensure that the frypot is  
properly filled with oil. See Section 3.1.  
CONTROLLER OPERATING PROCEDURE  
1. Verify that the thermostat knob is set to the desired cooking temperature.  
2. Press the power switch to the ON position. The POWER light will illuminate.  
3. If the frypot temperature is below 180°F, the controller will automatically enter a warm-up cycle  
(often called a melt cycle). The heating elements will cycle on and off repeatedly, allowing the  
oil to heat gradually, without scorching. During the warm-up cycle, the heating mode light will  
alternately illuminate and go off as the elements cycle on and off. Within about 45 minutes, the  
controller will exit the warm-up cycle and the heating mode light will remain continuously  
illuminated.  
4. When the oil temperature reaches the thermostat knob setpoint, the elements will cycle OFF and  
the HEAT light will go off, indicating that the fryer is ready for the cooking process to begin.  
HIGH-LIMIT TEST PROCEDURE  
Tools Required: One 0-600°F pyrometer with sensing probe or an equivalent high-temperature  
thermometer.  
NOTE: Conduct this test when the fryer will not be needed for about one hour and when the  
cooking oil is due to be changed (the test will ruin the cooking oil). Start the test with the controller  
turned ON and with the cooking oil at normal frying temperature. Stir the oil thoroughly to ensure  
even distribution and temperature.  
DANGER  
If the expected results (indicated by italics) for Steps 3 and 4 below do not occur,  
turn off the fryer at the main circuit breaker panel and do not use the fryer until it has  
been repaired by an authorized technician.  
1. Verify that cooking oil is at the bottom OIL-LEVEL line. Add oil if necessary.  
2. Turn the power switch ON and set the control knob to the normal frying temperature.  
3. Insert the pyrometer probe into the frypot so that its tip is near the temperature probe on the  
element (i.e., approximately 5-inches into the oil, near the center of the frypot). Press and hold  
the high-limit test switch in the “1st” test position until the TROUBLE light illuminates. Release  
the test switch.  
The trouble light should have come on when the temperature was approximately 410°F (± 10°F)  
and the heating elements should have de-energized (indicated by the HEAT light going out).  
3–3  
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4. Press and hold the high-limit test switch in the “2nd” test position until the 2nd High-Limit light  
illuminates. Release the switch.  
The 2nd High-Limit light should have come on when the temperature was between 430°F and  
460°F.  
For fryers connected to an external shunt power supply, all fryers should have been shut off  
completely and all control panel lights should have been extinguished. For fryers not connected  
to an external shunt power supply, only the fryer being tested should have been shut off.  
5. Place the controller power switch in the OFF position.  
6. Allow the cooking oil to cool to below normal frying temperature. When the power switch is  
again placed in the ON position, the elements should re-energize and the operating thermostat  
should resume control of the temperature. If the TROUBLE light remains on instead, allow the  
oil additional time to cool.  
3–4  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 4: FILTRATION INSTRUCTIONS  
4.1  
Introduction  
The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely  
and efficiently filtered while the other frypots in a battery remain in operation. Section 4.2 covers  
preparation of the filter system for use. Operation of the system is covered in section 4.3.  
WARNING  
The work center supervisor is responsible for ensuring that operators are made  
aware of the inherent hazards of operating a hot oil filtering system, particularly the  
aspects of oil filtration, draining and cleaning procedures.  
4.2  
Preparing the Filter for Use  
1. Rotate the pan-locking rod to either side  
until it clears the filter pan, then pull the  
pan out from the cabinet. Remove the  
crumb tray, hold-down ring and filter  
screen. Clean all components with a  
solution of detergent and hot water then  
dry thoroughly.  
Rotate the locking rod  
to either side to allow  
the pan to be pulled  
out from the fryer.  
The filter pan is equipped with rollers in  
rails, much like a kitchen drawer. The  
pan may be removed for cleaning or to  
gain access to interior components by  
lifting the front of the pan to disengage  
the front rollers, then pulling it forward  
until the rear rollers clear the rails. The  
pan cover must not be removed except  
for cleaning, interior access, or to allow  
a shortening disposal unit (SDU) to be  
positioned under the drain.  
Inspect O-Rings  
2. Inspect the filter pan connection fitting  
to ensure that both O-rings are in good  
condition. O-rings are located on the  
tube disconnect inside the filter pan as  
shown to the right.  
4-1  
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Screen  
Filter Paper  
3. Place the metal filter screen in the center  
of the bottom of the pan, then lay a sheet  
of filter paper on top of the screen, over-  
lapping on all sides.  
4. Position the hold-down ring over the  
filter paper and lower the ring into the  
pan, allowing the paper to fold up around  
the ring as it is lowered to the bottom of  
the pan.  
5. When the hold-down ring is in position, sprinkle one packet of filter powder evenly over the  
paper.  
6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it  
under the drain.  
4.3  
Operation of the Filter  
DANGER  
Draining and filtering of cooking oil must be accomplished with care to avoid the  
possibility of a serious burn caused by careless handling. The oil to be filtered is at  
or near 350°F. Ensure drain handles are in their proper position before operating  
any switches or valves. Wear all appropriate safety equipment when draining and  
filtering cooking oil or shortening.  
DANGER  
NEVER attempt to drain cooking oil from the fryer with the elements energized!  
Doing so will cause irreparable damage to the elements and may cause a flash fire.  
Doing so will also void the Frymaster warranty.  
1. Ensure that the filter is prepared. See  
Sec. 4.2.  
2. Make sure the oil is at operating  
temperature.  
3. Turn the fryer power OFF. Drain the  
frypot into the filter pan by rotating the  
valves 90º. If necessary, use the Fryer's  
Friend clean-out rod to clear the drain  
from inside the frypot.  
Open drain valve  
by rotating 90º.  
4-2  
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DANGER  
Do not drain more than one frypot at a time into the built-in filtration unit to avoid  
overflow and spillage of hot oil.  
DANGER  
NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will  
rush out creating the potential for severe burns. DO NOT hammer on the drain valve  
with the cleanout rod or other objects. Damage to the ball inside will result in leaks  
and will void the Frymaster warranty.  
4. After the cooking oil has drained from  
the frypot, turn the filter handle to the  
Turn filter handle  
to the ON position.  
ON position to start the pump and begin  
the filtering process. There may be a  
slight delay before the pump activates.  
5. The filter pump draws the cooking oil through the filter medium and circulates it back up to and  
through the frypot during a 5-minute process called polishing. Polishing cleans the oil by  
trapping solid particles in the filter medium.  
6. After the oil is filtered (about 5 minutes), close the drain valve and allow the fryer to refill. Let  
the filter pump run 10 to 12 seconds after the oil begins to bubble. Turn the filter off.  
WARNING  
The filter pump is equipped with a manual reset switch (see photo below) in case the  
filter motor overheats or an electrical fault occurs. If this switch trips, turn off power  
to the filter system and allow the pump motor to cool 20 minutes before attempting  
to reset the switch.  
Filter Pump Reset Switch  
7. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain  
valve is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn  
the fryer ON and allow the cooking oil to reach setpoint.  
4-3  
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DANGER  
The crumb tray must be emptied into a fireproof container at the end of frying  
operations each day. Some food particles can spontaneously combust if left soaking  
in certain shortening.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is  
present to seal the joint between the fry vessels. Banging fry baskets on the strip to  
dislodge shortening will distort the strip, adversely affecting its fit. It is designed for  
a tight fit and should only be removed for cleaning.  
4.4  
Draining and Disposing of Waste Oil  
When your cooking oil has reached the end of its usable life, drain the oil into an appropriate  
METAL container for transport to the disposal container. Frymaster recommends the use of the  
Frymaster Shortening Disposal Unit (SDU). NOTE: If using an SDU built before January 2004  
the filter pan cover must be removed to allow the unit to be positioned beneath the drain. To remove  
the lid, lift up on the front edge and pull it straight out of the cabinet. Refer to the documentation  
furnished with the disposal unit for specific operating instructions. If a shortening disposal unit is  
not available, allow the oil to cool to 100°F, then drain the oil into a metal stockpot or similar metal  
container. When draining is finished, close the fryer drain valve securely.  
DANGER  
Allow oil to cool to 100°F before draining into an appropriate container for disposal.  
When draining oil into a disposal unit, do not fill above the maximum fill line located  
on the container.  
4-4  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 5: PREVENTIVE MAINTENANCE  
5.1  
Cleaning the Fryer  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a  
fireproof container at the end of frying operations each day. Some food particles  
can spontaneously combust if left soaking in certain shortening material.  
DANGER  
Never attempt to clean the fryer during the frying process or when the frypot is filled  
with hot oil. If water comes in contact with oil heated to frying temperature, it will  
cause spattering of the oil, which can result in severe burns to nearby personnel.  
WARNING  
Use a commercial-grade cleaner formulated to effectively clean and sanitize  
food-contact surfaces. Read the directions for use and precautionary statements  
before use. Particular attention must be paid to the concentration of cleaner and the  
length of time the cleaner remains on the food-contact surfaces.  
5.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily  
Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and  
components to remove accumulated oil/shortening and dust.  
Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent. Wipe  
with a clean, damp cloth.  
5.1.2 Clean the Built-in Filtration System – Daily  
WARNING  
Never drain water into the filter pan. Water will damage the filter pump.  
There are no periodic preventive maintenance checks and services required for the FootPrint Pro  
Filtration System other than daily cleaning of the filter pan and associated components with a  
solution of hot water and detergent.  
5–1  
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5.1.3 Clean the Frypot and Heating Elements – Weekly  
DANGER  
Never operate the appliance with an empty frypot. The frypot must be filled with  
water or cooking oil before energizing the elements. Failure to do so will result in  
irreparable damage to the elements and may cause a fire.  
Boiling Out the Frypot  
Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing  
process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of  
caramelized vegetable oil will form on the inside of the frypot. This film should be periodically  
removed by following the boil-out procedure that follows.  
1. Before switching the fryer(s) ON, close the frypot drain valve(s), then fill the empty frypot with  
a mixture of cold water and dishwashing detergent. Follow instructions on detergent container  
when mixing.  
2. Press the fryer ON/OFF switch to the ON position.  
3. Set the temperature control knob to the lowest setting.  
4. Simmer the solution for 45 minutes to one hour. Do not allow the water level to drop below the  
bottom oil-level line in the frypot during the boil-out operation.  
DANGER  
Never leave the fryer unattended during the boil-out process. If the boil-out solution  
boils over, turn the fryer off immediately and let the solution cool for a few minutes  
before resuming the process.  
5. Turn the fryer ON/OFF switch(s) to the OFF position.  
6. Add two gallons of water. Drain out the solution and clean the frypot(s) thoroughly.  
WARNING  
Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit,  
or a portable filter unit. These units are not intended for this purpose, and will be  
damaged by the solution.  
7. Refill the frypot(s) with clean water. Rinse the frypot(s) twice, drain and dry with a clean towel.  
Thoroughly remove all water from the frypot and elements before refilling the frypot with  
cooking oil.  
DANGER  
Remove all drops of water from the frypot before filling with cooking oil. Failure to  
do so will cause spattering of hot liquid when the oil is heated to cooking  
temperature.  
5–2  
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5.1.4 Clean Detachable Parts and Accessories – Weekly  
Wipe all detachable parts and accessories with a clean, dry cloth. Use a clean cloth saturated with  
detergent to remove accumulated carbonized oil on detachable parts and accessories. Rinse the parts  
and accessories thoroughly with clean water and wipe dry before reinstalling.  
5.2  
Check Calibration of Temperature Control Knob – Monthly  
1. After the cooking oil reaches operating temperature, let the heating elements cycle at least four  
times (indicated by the HEAT light going out and coming back on).  
2. Insert a thermometer or pyrometer probe near the temperature-sensing probe approximately five  
inches deep into the cooking oil. When the heating elements cycle on for the fourth time, the  
thermometer should read within ±5°F of the temperature control knob setting.  
3. If the knob requires adjustment:  
a. Loosen the setscrew in the control knob until the outer shell of the knob will rotate on the  
insert inside the knob.  
b. Rotate the outer shell of the knob until the index line on the knob aligns with the mark that  
corresponds to the thermometer or pyrometer reading.  
c. Hold the knob and tighten the setscrew.  
d. Recheck the thermometer or pyrometer reading and the temperature control knob setting the  
next time the HEAT light illuminates.  
e. Repeat steps a through d until the thermometer or pyrometer reading and the knob setting  
agree within 5°F.  
5-3  
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5.3  
Annual/Periodic System Inspection  
This appliance should be inspected and adjusted periodically by qualified service personnel as  
part of the galley material maintenance management (3M) program.  
Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at  
least annually as follows:  
Fryer  
• Inspect the cabinet inside and out, front and rear for excessive oil.  
• Verify that the heating element wires are in good condition and that leads have no visible fraying  
or insulation damage and that they are free of oil.  
• Verify that heating elements are in good condition with no carbon/caramelized oil build-up.  
Inspect the elements for signs of extensive dry-firing.  
• Verify that the tilt mechanism is working properly when lifting and lowering elements, and that  
the element wires are not binding and/or chafing.  
• Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s  
rating plate.  
• Verify that the temperature and high-limit probes are properly connected, tightened and  
functioning properly, and that mounting hardware and probe guards are present and properly  
installed.  
• Verify that component box and contactor box components (i.e. controller, relays, interface  
boards, transformers, contactors, etc.) are in good condition and free from oil and other debris.  
• Verify that component box and contactor box wiring connections are tight and that wiring is in  
good condition.  
• Verify that all safety features (i.e. contactor shields, drain safety switches, reset switches, etc.)  
are present and functioning properly.  
• Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in  
serviceable condition.  
• Verify that all wiring harnesses and wiring connections are tight and in good condition.  
Built-In Filtration System  
• Inspect all oil-return and drain lines for leaks and verify that all connections are tight.  
• Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the  
crumb basket, instruct the work center supervisor/watch supervisor that the crumb basket must  
be emptied into a fireproof container and cleaned daily.  
5–4  
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• Verify that all O-rings and seals (including those on the quick-disconnect fittings) are present  
and in good condition. Replace O-rings and seals if worn or damaged.  
• Check filtration system integrity as follows:  
• Verify that filter pan cover is present and properly installed.  
• With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify  
that the pump activates and that bubbles appear in the oil of the associated frypot.  
• Close all oil return valves (i.e., place all oil return handles in the OFF position). Verify proper  
functioning of each oil return valve by activating the filter pump using the lever on one of the oil  
return handle microswitches. No air bubbles should be visible in any frypot.  
• Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to  
350°F into the filter pan and close the frypot drain valve. Place the oil return handle in the ON  
position. Allow all oil to return to the frypot indicated by bubbles in the cooking oil. Return the  
oil return handle to the OFF position. The frypot should have refilled in no more than 2 minutes  
and 30 seconds.  
5-5  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 6: OPERATOR TROUBLESHOOTING  
6.1  
Introduction  
This section provides an easy reference guide to some of the common problems that may occur  
during the operation of this equipment. The troubleshooting guides that follow are intended to help  
correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers  
the most common problems reported, you may encounter problems that are not covered. In such  
instances, the Frymaster Technical Services staff will make every effort to help you identify and  
resolve the problem.  
When troubleshooting a problem, always use a process of elimination starting with the simplest  
solution and working through to the most complex. Never overlook the obvious – anyone can forget  
to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear  
idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure  
that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all  
other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure  
of a small component may often be indicative of potential failure or incorrect functioning of a more  
important component or system.  
Before calling a service agent or the Frymaster HOTLINE (1-800-551-8633) or  
contacting via e-mail at [email protected]:  
• Verify that power is connected and that circuit breakers are on.  
• Verify that frypot drain valves are fully closed.  
DANGER  
Hot cooking oil will cause severe burns. Never attempt to move this appliance when  
filled with hot cooking oil or to transfer hot cooking oil from one container to  
another.  
DANGER  
This equipment should be disconnected from the electrical power supply when  
servicing, except when electrical circuit tests are required. Use extreme care when  
performing such tests.  
This appliance may have more than one electrical power supply connection point.  
Disconnect all power supplies before servicing.  
Inspection, testing, and repair of electrical components should be performed by  
authorized personnel only.  
6-1  
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6.2  
Troubleshooting  
6.2.1 Control and Heating Problems  
Problem  
Probable Causes  
Corrective Action  
A. Plug power cord in and verify  
that circuit breaker is not  
A.Power cord is not plugged in or  
circuit breaker is tripped.  
tripped.  
B. If available, substitute a  
controller known to be working  
for the suspect controller. If the  
substitute controller functions  
correctly, order a new controller.  
C. If any of the components in the  
power supply system (including  
the transformer and interface  
board) fail, power will not be  
supplied to the controller and it  
will not function. Determining  
which component has failed is  
beyond the scope of operator  
troubleshooting. Call FASC.  
A. This fryer is equipped with a  
drain safety switch that prevents  
the heating element from being  
energized if the drain valve is  
not fully closed. Verify that the  
drain valve is fully closed.  
B. If available, substitute a  
controller known to be working  
for the suspect controller. If the  
substitute controller functions  
correctly, order a new controller.  
C. If the circuitry in the fryer  
control system cannot determine  
the frypot temperature, the  
system will not allow the  
B. Controller has failed.  
Controller won't  
activate.  
C. Power supply component or  
interface board has failed.  
A.Drain valve is open.  
B. Controller has failed.  
Fryer does not heat.  
element to be energized or will  
de-energize the element if it is  
already energized. If the  
contactor, element, or associated  
wiring fails, the element will not  
energize. Determining which  
specific component is  
C. One or more other components  
have failed.  
malfunctioning is beyond the  
scope of operator  
troubleshooting. Call FASC.  
6-2  
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Problem  
Probable Causes  
Corrective Action  
This is normal. The standard  
operational mode for the controller  
is for the elements to cycle on and  
off until the temperature in the  
frypot reaches 180ºF (82ºC). The  
purpose of the melt-cycle is to  
allow controlled melting of solid  
shortening to prevent scorching  
and flash fires or damage to the  
element.  
Fryer repeatedly  
cycles on and off Fryer is in melt-cycle mode.  
when first started.  
This fryer is equipped with a drain  
safety switch that prevents the  
heating element from being  
energized if the drain valve is not  
fully closed. Verify that the drain  
valve is fully closed.  
Fryer does not heat  
Drain valve is open.  
after filtering.  
If available, substitute a controller  
known to be working for the  
suspect controller. If the substitute  
controller functions correctly,  
order a new controller. If  
substitution of the controller does  
not resolve the problem, the most  
likely cause is a failed temperature  
probe.  
Fryer heats until  
Temperature probe or controller has  
high limit trips with  
failed.  
heat indicator ON.  
If available, substitute a controller  
known to be working for the  
suspect controller. If the substitute  
controller functions correctly,  
order a new controller. If  
substitution of the controller does  
not resolve the problem, the most  
likely cause is a contactor failed in  
the closed position.  
Fryer heats until  
high limit trips  
Contactor or controller has failed.  
without heat  
indicator ON.  
The fact that the heat indicator is  
ON indicates that the controller is  
functioning properly and is calling  
for heat. The high limit thermostat  
functions as a normally closed  
switch. If the thermostat fails, the  
"switch" opens and power to the  
elements is shut off. If the  
Fryer stops heating  
The high limit thermostat or  
with heat indicator  
contactor has failed.  
ON.  
contactor fails to close, no power is  
supplied to the elements.  
Determining which component has  
failed is beyond the scope of  
operator troubleshooting. Call  
FASC.  
6-3  
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6.2.2 Error Messages and Display Problems  
Problem  
Probable Causes  
Corrective Action  
This in an indication of a  
malfunction in the temperature  
measuring or control circuitry,  
including a failure of the high limit  
thermostat. Determining the  
specific problem is beyond the  
scope of operator troubleshooting.  
Shut the fryer down immediately.  
Verify that the drain valve is fully  
closed. The fryer will not function  
if the drain valve is not fully  
Oil temperature above acceptable  
range or a problem with the  
temperature measuring circuitry.  
Controller trouble  
light ON.  
Controller trouble  
light ON and heating  
mode light ON.  
Open drain valve or problem with  
latching circuits  
closed. If the drain valve is fully  
closed, the problem is within the  
latching circuitry and is beyond the  
scope of operator troubleshooting.  
6.2.3 Filtration Problems  
Problem  
Probable Causes  
Corrective Action  
A. Verify that the power cord is  
fully plugged in. If so, verify  
that circuit breaker is not  
tripped.  
A. Power cord is not plugged in or  
circuit breaker is tripped.  
B. If the motor is too hot to touch  
for more than a few seconds, the  
thermal overload switch has  
probably tripped. Allow the  
motor to cool at least 20  
minutes then press the Pump  
Reset Switch.  
B. Pump motor has overheated  
causing the thermal overload  
switch to trip.  
Filter pump won't  
start.  
C. Blockage in filter pump.  
C. Pump blockages are usually  
caused by sediment buildup in  
the pump due to improperly  
sized or installed filter paper  
and failure to use the crumb  
screen.  
Test: Close the drain valve and  
pull the filter pan out from the  
fryer. Activate the pump. If the  
pump motor hums for a short time  
then stops, the probable cause is  
blockage of the pump itself.  
(continued on following page)  
6-4  
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Problem  
Probable Causes  
Blockage in filter pan suction tube.  
Corrective Action  
The blockage may be caused by  
sediment buildup or, if solid  
Filter pump runs  
but oil does not Test: Close the drain valve and pull shortening is used, solidified  
return to frypot and the filter pan out from the fryer.  
there is no bubbling Activate the pump. If bubbling oil  
oil. occurs, there is a blockage in the  
shortening in the tube. Use a thin,  
flexible wire to remove the  
blockage. If the blockage cannot  
be removed, call FASC.  
filter pan suction tube.  
A. Verify that filter screen is in  
bottom of pan with paper top of  
screen.  
A. Improperly installed filter pan  
components.  
Verify that O-rings are present  
and in good condition on filter  
pan connection fitting.  
Filter pump runs,  
but oil return is very  
slow and bubbling  
oil occurs.  
B. In order to properly filter, the  
oil or shortening should be at  
or near 350ºF (177ºC). At  
temperatures lower than this,  
the oil becomes too thick to  
pass through the filter medium  
easily, resulting in much slower  
oil return and eventual  
B. Attempting to filter with oil or  
shortening that is not hot enough.  
overheating of the filter pump  
motor. Make sure oil is at or  
near frying temperature before  
draining oil into filter pan.  
6-5  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 7: SERVICE PROCEDURES  
7.1  
General  
Before performing any maintenance on this equipment, disconnect the fryer from the electrical  
power supply.  
When electrical wires are disconnected, it is recommended that they be marked in such a way as to  
facilitate re-assembly.  
7.2  
Replacing a Controller  
1. Disconnect the fryers from the electrical power supply.  
2. The controller bezel is held in place by tabs at the top and bottom. Slide the bezel up to  
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. If applicable,  
remove the top two screws holding the controller to the control panel frame. The control panel is  
hinged at the bottom and will swing open from the top.  
3. Unplug the wiring harness from the connector on the back of the controller and disconnect the  
grounding wire from terminal adjacent to the connector. Remove the control panel assembly by  
lifting it from the hinged slots in the control panel frame.  
15-Pin Connector  
Ground Wire Terminal  
4. Remove the controller from the control panel assembly and install the replacement controller.  
Reinstall the control panel assembly by reversing steps 1 and 2.  
7.3  
Replacing Component Box Components  
1. Remove the control panel (see steps 1 - 3 of section 7.2 on the preceding page).  
2. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the  
grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.  
Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.  
3. Disconnect the wiring from the component to be replaced, being sure to make a note of where  
each wire was connected.  
7-1  
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4. Dismount the component to be replaced and install the new component, being sure that any  
required spacers, insulation, washers, etc. are in place.  
NOTE: If more room to work is required, the control panel frame assembly may be removed by  
removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this  
option is chosen, all front panel assemblies must be removed per steps 2-4 above. The cover  
plate on the lower front of the component box may also be removed if desired. Removing the  
component box itself from the fryer is not recommended due to the difficulty involved in  
disconnecting and reconnecting the oil-return valve rods, which pass through openings in the  
component box.  
Remove these three  
screws at each end.  
Remove these two screws  
from the center supports.  
Removing the Control Panel Frame and Top Cap Assembly  
5. Reconnect the wiring disconnected in Steps 2 and 3, referring to your notes and the wiring  
diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no  
other wiring was disconnected accidentally during the replacement process.  
6. Reverse steps 1-4 to complete the replacement and return the fryer to service.  
7.4  
Replacing a High-Limit Thermostat  
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit  
(SDU) or other appropriate metal container.  
DANGER  
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.  
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear  
of the fryer.  
7-2  
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3. Remove the four screws from both the left and right sides of the lower back panel.  
4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin  
connector C-6. Note where the leads are connected prior to removing them from the connector.  
Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of  
the connector.  
5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.  
6. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it  
securely into the frypot.  
7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the  
left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and  
2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the  
leads go into positions 7 and 8. In either case, polarity does not matter.  
8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.  
9. Reinstall the back panels reposition the fryer under the exhaust hood, and reconnect it to the  
electrical power supply to return the fryer to service.  
7.5  
Replacing a Temperature Probe  
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit  
(SDU) or other appropriate metal container.  
DANGER  
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.  
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear  
of the fryer.  
3. Remove the four screws from both sides of the lower back panel. Then remove the two screws  
on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to  
remove from the fryer.  
4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads  
are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and  
using a pin-pusher push the pins of the temperature probe out of the connector.  
5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the  
probe to the element (see illustration on the following page).  
7-3  
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6. Gently pull on the temperature probe and grommet. Pulling the wires up the rear of the fryer and  
through the element tube assembly.  
7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the  
grommet is in place. Secure the probe to the elements using the bracket which was removed in  
Step 5 and the metal tie wraps which were included in the replacement kit.  
8. Route the probe wires out of the tube assembly following the element wires down the back of the  
fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing  
with wire ties.  
9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For  
full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead  
goes into position 3 and the white lead into position 4 of the connector. For the left half of a  
dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the  
white lead into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.  
10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the  
movement of the springs. Rotate the elements up and down making sure that movement is not  
restricted and that the wires are not pinched.  
11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and  
reconnect it to the electrical power supply to return the fryer to service.  
7.6  
Replacing a Heating Element  
1. Perform steps 1-3 of section 7.5, Replacing a Temperature Probe.  
7-4  
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2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element  
being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher,  
disconnect the probe wires from the 12-pin connector C-6.  
3. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left  
element (as viewed from the front of the fryer) or the 9-pin connector for the right element.  
Press in on the tabs on each side of the connector while pulling outward on the free end to extend  
the connector and release the element leads (see photo below). Pull the leads out of the  
connector and out of the wire sleeving.  
Note: Liquid  
resistant  
seals.  
4. Raise the element to the full up position and support the elements.  
5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the  
element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped  
together. For full-vat units, remove the element clamps before removing the nuts and screws that  
secure the element to the tube assembly.  
6. If applicable, recover the probe bracket and probe from the element being replaced and install  
them on the replacement element, then install the replacement element in the frypot, securing it  
with the nuts and screws removed in Step 5 to the tube assembly ensuring the gasket is between  
the tube and element assembly.  
7. Route the element leads through the element tube assembly and into the wire sleeving to prevent  
chafing. Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear  
from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to protect  
the edge of the tube assembly from chafing the wires. Press the pins into the connector in  
accordance with the diagram below, and then close the connector to lock the leads in place.  
NOTE: It is critical that the wires be routed through the sleeving to prevent chafing.  
Index Marker marks  
Position 1  
3
6
9
2
5
8
1
4
7
3
6
2
5
1
4
6
R
5
R
2
R
6L 5L 4L 3L 2L 1L  
4R  
3R  
1R  
7-5  
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8. Reconnect the element connector it was removed from directly behind the frypot, ensuring that  
the latches lock.  
9. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration  
below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and  
the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and  
the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.  
10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.  
11. Lower the element down onto the basket rack.  
12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and  
reconnect it to the electrical power supply.  
7.7  
Replacing Contactor Box Components  
1. If replacing a contactor box component above the built-in filter system, remove the filter pan and  
lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate  
metal container. If replacing a contactor box component in a non-filter unit or a frypot that’s not  
over the filter pan, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other  
appropriate metal container.  
DANGER  
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.  
2. Disconnect the fryer from the electrical power supply.  
3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the  
filter pan are accessed by sliding under the fryer. They are located to the left and right above the  
guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the  
filter pan are accessed by opening the fryer door directly under the affected frypot.  
Remove two screws to access contactor box components above  
the filter pan.  
7-6  
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4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is  
required to replace the component.  
5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.  
Left and right views of mechanical contactor box components.  
7.8  
Replacing a Frypot  
1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a  
Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a frypot over  
the filter system, remove the filter pan and lid from the unit.  
DANGER  
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.  
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the  
front and rear.  
3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the  
upper tabs.  
4. Remove the two screws from the upper corners of the control panels and allow them to swing  
down (see illustration and photo on page 7-1).  
5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the  
controllers by lifting them from the hinge slots in the control panel frame.  
6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in  
order to remove the upper back panel.  
7. To remove the tilt housing remove the hex head screws from the rear edge of the housing. The  
housing can be lifted straight up and off the fryer.  
8. Remove the control panel by removing the screw in the center and the nuts on both sides.  
9. Loosen the component boxes by removing the screws, which secure them in the cabinet.  
10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.  
11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.  
7-7  
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12. Remove the top-connecting strip that covers the joint with the adjacent frypot.  
13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of  
each section of drain tube, and remove the tube assembly from the fryer.  
14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the  
switch(es).  
15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the  
high-limit thermostat leads.  
16. Disconnect the oil return flexline(s) at the frypot end(s).  
17. Raise the elements to the “up” position and disconnect the element springs.  
18. Remove the machine screws and nuts that secure the element tube assembly to the frypot.  
Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of  
the fryer with wire ties or tape.  
19. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.  
20. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)  
from the frypot. Clean the threads and apply Loctite™ PST 567 or equivalent sealant to the  
threads of the recovered parts and install them in the replacement frypot.  
21. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in  
step 7 to attach the frypot to the fryer.  
22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts  
removed in step 18.  
23. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to  
secure heater strips to the flexlines.  
24. Insert the high-limit thermostat leads disconnected in step 15 (see illustration on page 7-3 for pin  
positions).  
25. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below  
then reinstall the switch covers.  
26. Reinstall the drain tube assembly.  
7-8  
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27. Reinstall the top connecting strips, top cap, tilt housing and back panels.  
28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground  
wires.  
29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.  
7.9  
Built-in Filtration System Service Procedures  
7.9.1 Filtration System Problem Resolution  
One of the most common causes of filtration problems is placing the filter paper on the bottom of the  
filter pan rather than over the filter screen.  
CAUTION  
Ensure that filter screen is in place prior to filter paper placement and filter pump  
operation. Improper screen placement is the primary cause of filtration system  
malfunction.  
Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation  
of the filter paper, and ensure that the correct size is being used. While you are checking the filter  
paper, verify that the O-ring on the bottom of the filter pan is present and in good condition. A  
missing or worn O-ring allows the pump to take in air and decreases its efficiency. Also, oil leaks  
on the floor each time a vat is drained.  
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is  
reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the  
motor.  
Sediment Particle  
If the pump starts after resetting the thermal  
overload switch, then something is causing  
the motor to overheat. A major cause of  
overheating is when several frypots are  
Oil Flow  
filtered sequentially, overheating the pump  
and motor. Allow the pump motor to cool at  
least 30 minutes before resuming operation.  
Pump overheating can be caused by:  
• Solidified shortening in the pan or  
filter lines, or  
• Attempting to filter unheated oil or  
Sediment Particle  
Up for reverse  
shortening (cold oil and shortening  
are more viscous, overloading the  
pump motor and causing it to  
overheat).  
Down for forward  
If the motor runs but the pump does not,  
there is a blockage in the pump. Incorrectly  
sized or installed paper/pads will allow food  
7-9  
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particles and sediment to pass through the filter pan and into the pump. When sediment enters the  
pump, the gears bind, causing the motor to overload, again tripping the thermal overload.  
Shortening that has solidified in the pump will also cause it to seize, with the same result.  
A pump seized by debris or hard shortening can usually be freed by manually moving the gears with  
a screwdriver or other instrument.  
Disconnect power to the filter system, remove the input plumbing from the pump, and use a  
screwdriver to manually turn the gears.  
● Turning the pump gears in reverse will release a hard particle.  
● Turning the pump gears forward will push softer objects and solid shortening through the  
pump and allow free movement of the gears.  
Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through  
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction  
tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is  
left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item  
out with an auger or drain snake. Compressed air or other pressurized gases should not be used to  
force out the blockage.  
7.9.2 Replacing the Filter Motor, Filter Pump, and Related Components  
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit  
(SDU) or other appropriate metal container.  
DANGER  
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.  
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the  
front and rear.  
3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as  
the pump suction flexline at the end of the filter pan connection (see photo below).  
Disconnect flexlines indicated by the arrows.  
7-10  
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4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.  
5. Remove the cover plate from the front of the motor and disconnect the motor wires.  
6. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the  
vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.  
7. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully  
slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo  
the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the  
manifold at this point.  
8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the  
entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.  
9. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE:  
The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve  
wires go in positions 1 and 4 of the 6-pin connector C-2; the vent vacuum-breaker solenoid valve  
wires go in positions 2 and 5; the red/black heater tape wires go into position 3 and the  
violet/white wires go into position 6 (see illustration below).  
10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning  
correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there  
should be strong suction at the intake fitting and outflow at the rear flush port.)  
11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.  
12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to  
return the fryer to service.  
7-11  
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7.9.3 Replacing the Filter Transformer or Filter Relay  
Remove the left controller from the fryer to expose the interior of the left component box. The filter  
transformer and relay are located as shown in the illustration below. NOTE: The right component  
box is identical to the left except that the filter transformer and relay are not present.  
Filter Relay  
Filter Transformer  
7-12  
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7.10 Interface Board Diagnostic Chart  
The following diagram and charts provide ten quick system checks that can be performed using only  
a multimeter.  
Diagostic LEDs  
AL  
HI  
HT  
HT  
24V  
CMP  
AL HI  
J3  
Diagnostic LED Legend  
1
4
7
3
6
2
5
8
CMP indicates power from 12V transformer  
24  
HI  
indicates power from 24V transformer  
(RH) indicates output (closed) from right  
latch relay  
(LH) indicates output (closed) from left  
latch relay  
9
12  
15  
11  
14  
10  
13  
HI  
HT  
(RH) indicates output from right heat  
relay  
(LH) indicates output from left heat relay  
(RH) indicates output (open) from right  
latch relay  
K1  
K2  
K3  
K4  
Right  
Latch  
Relay  
Left  
Left  
Right  
Heat  
Relay  
HT  
AL  
Latch  
Relay  
Heat  
Relay  
AL  
(LH) indicates output (open) from left  
latch relay  
J2  
J1  
6
5
4
9
8
7
3
2
1
12  
11  
10  
6
5
4
9
8
7
3
2
1
12  
11  
10  
PN 106-6811  
Test Points  
J1 Left J2 Right  
NOTE – When testing the test points on J1  
and J2 test use the illustration above dis-  
regarding any silkscreened numbers on  
the board depicting the location of Pin 1.  
Pin 1 is located in the bottom right corner of  
Both J1 and J2. These test points are ONLY  
for RE Series boards with J1 and J2 plugs on  
the front of the board.  
Meter Setting  
Test  
Pin  
Pin  
Results  
12 VAC Power  
24 VAC Power  
50 VAC Scale  
50 VAC Scale  
R X 1000 OHMS  
R X 1000 OHMS  
R X 1 OHMS  
R X 1 OHMS  
R X 1 OHMS  
R X 1 OHMS  
R X 1 OHMS  
R X 1 OHMS  
3 of J2  
2 of J2  
1 of J2 12-16 VAC  
Chassis 24-30 VAC  
*Probe Resistance (RH)  
*Probe Resistance (LH)  
High-Limit Continuity (RH)  
High-Limit Continuity (LH)  
Latch Contactor Coil (RH)  
Latch Contactor Coil (LH)  
Heat Contactor Coil (RH)  
Heat Contactor Coil (LH)  
11 of J2 10 of J2 See Chart  
1 of J1  
9 of J2  
6 of J1  
8 of J2  
5 of J1  
7 of J2  
4 of J1  
2 of J1 See Chart  
6 of J2 0 - OHMS  
9 of J1 0 - OHMS  
Chassis 3-10 OHMS  
Chassis 3-10 OHMS  
Chassis 18-25 OHMS  
Chassis 18-25 OHMS  
* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.  
7-13  
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7.11 Probe Resistance Chart  
Probe Resistance Chart  
For use with fryers manufactured with Minco Thermistor probes only.  
F
60  
65  
70  
75  
80  
85  
90  
OHMS  
1059  
1070  
1080  
1091  
1101  
1112  
1122  
1133  
1143  
1154  
1164  
1174  
1185  
1195  
C
F
OHMS  
1204  
1216  
1226  
1237  
1247  
1258  
1268  
1278  
1289  
1299  
1309  
1320  
1330  
1340  
C
F
OHMS  
1350  
1361  
1371  
1381  
1391  
1402  
1412  
1422  
1432  
1442  
1453  
1463  
1473  
1483  
C
F
OHMS  
1493  
1503  
1514  
1524  
1534  
1544  
1554  
1564  
1574  
1584  
1594  
1604  
1614  
1624  
C
F
OHMS  
1634  
1644  
1654  
1664  
1674  
1684  
1694  
1704  
1714  
1724  
1734  
1744  
1754  
1764  
C
16  
18  
21  
24  
27  
29  
32  
35  
38  
41  
43  
46  
49  
52  
130  
135  
140  
145  
150  
155  
160  
165  
170  
175  
180  
185  
190  
195  
54  
57  
60  
63  
66  
68  
71  
74  
77  
79  
82  
85  
88  
91  
200  
205  
210  
215  
220  
225  
230  
235  
240  
245  
250  
255  
260  
265  
93  
96  
99  
270  
275  
280  
285  
290  
295  
300  
305  
310  
315  
320  
325  
330  
335  
132  
135  
138  
141  
143  
146  
149  
152  
154  
157  
160  
163  
166  
168  
340  
345  
350  
355  
360  
365  
370  
375  
380  
385  
390  
395  
400  
405  
171  
174  
177  
179  
182  
185  
188  
191  
193  
196  
199  
202  
204  
207  
102  
104  
107  
110  
113  
116  
118  
121  
124  
127  
129  
95  
100  
105  
110  
115  
120  
125  
7-14  
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7.12 Wiring Diagram, System  
H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers  
440-480V, 60 Hz, 3-Ø, 3-Wire Configurations  
Refer to page 2-2 for power requirements.  
7-15  
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7.13 Wiring Diagram, Contactor Box  
H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers  
440-480V, 60 Hz, 3-Ø, 3-Wire Configurations  
Refer to page 2-2 for power requirements.  
7-16  
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7.13 Wiring Diagram, Contactor Box cont.  
H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers  
440-480V, 60 Hz, 3-Ø, 3-Wire Configurations  
Refer to page 2-2 for power requirements.  
7-17  
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7.14 Wiring Diagram, Wiring Harness  
7-18  
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7.15 Components Description of Operation  
When the return valve is opened, a microswitch activates  
and supplies 24V to the pump relay and solenoids.  
A. Drain solenoid -  
Vacuum release  
solenoid -  
When the return valve is closed, it de-energizes the 24V to  
the pump relay and solenoids releasing the vacuum.  
B.  
Full-vat oil return When the return valve is open, the 24V circuit is closed and  
C.  
D.  
switch -  
it activates the pump relay and drain solenoid.  
Dual-vat oil  
return switch -  
When the return valve is open, the 24V circuit is closed and  
it activates the pump relay and drain solenoid.  
The drain valves and oil return valves are closed. When the  
oil waste discharge valve is opened, the 24V circuit is  
closed, it activates the pump relay and drain solenoid.  
Optional waste  
oil pump switch -  
E.  
F.  
The interlock switch is in series with the high-limit. It is  
actuated when the drain valve opens, which opens the latch  
circuit which drops out the 12V circuit on the interface  
board. This removes power from the latching contactor  
which opens and de-energizes the heating elements.  
Safety interlock  
switch -  
7-19  
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NAVY SURFACE SHIP ELECTRIC FRYERS  
CHAPTER 8: PARTS LIST  
8.1  
Accessories  
1
3
2
4
5
6
7
9
8
ITEM  
PART #  
COMPONENT  
1
2
3
4
5
6
7
8
9
*
*
*
*
809-0171  
810-2793  
809-0921  
803-0197  
803-0209  
823-6009  
806-4041  
803-0132  
803-0271  
812-1226SP  
823-2109  
803-0002  
803-0170  
Thumbscrew, ¼ -20 X 13/8-inch  
Hanger, Wireform Basket  
Spacer, Basket Hanger  
Cleanout Rod, 27-inch  
Brush, Frypot  
Connecting Strip, Frypot  
Cover, Full-Vat Frypot  
Rack, Full-Vat Basket Support  
Basket, Twin  
Drain Nipple 1¼-inch Painted  
Drain Pan, Military  
Powder, Filter (80-8oz. Applications)  
Paper, Filter (100-Sheet Pack)  
* Not illustrated.  
8-1  
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8.2  
Cabinetry  
8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps  
1
2
3
4
5
13  
14  
9
12  
10  
8
7
11  
6
8-2  
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8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps  
(cont.)  
ITEM  
PART #  
230-0675  
230-0676  
230-0677  
230-0546  
230-0672  
230-0673  
230-0674  
230-0500  
106-5016  
106-5221  
106-5018  
106-7533  
823-5567  
823-5484  
824-5493  
823-6054  
106-5195  
106-5196  
106-5197  
106-7531  
200-9614  
200-9610  
200-9611  
106-4979  
824-1516  
210-9215  
809-0500  
826-1343  
210-9188  
COMPONENT  
1
Back Panel, Upper - Single  
Two Station Fryer  
Three Station Fryer  
Four Station Fryer  
Back Panel, Center - Single  
Two Station Fryer  
Three Station Fryer  
Four Station Fryer  
Frame, Control Panel - Single  
Two Station Fryer  
Three Station Fryer  
Four Station Fryer  
Tilt Housing - Single  
Two Station Fryer  
2
3
4
5
*
Three Station Fryer  
Four Station Fryer  
Top Cap - Single  
Two Station Fryer  
Three Station Fryer  
Four Station Fryer  
Heat Shield - Single  
Two/Four Station Fryer  
Three Station Fryer  
6
*
*
*
*
*
*
Door Assembly - Single (includes items below plus 210-9214)  
Door, Universal Single  
Liner, Door Universal Single  
Screw, #10 – ½ Hex TR HD SS  
Spring, Door Pin Hinge (Pkg. of 10)  
Hinge, Door Single  
Door, Left or Right (Left shown – move handle to opposite side for Right)  
Two and Three Station Fryers  
Screw, #10 X ½-inch Phillips Truss Head  
Handle, Door  
106-4769  
7
8
9
*
10  
809-0266  
210-9214  
106-0554  
826-1343  
231-1558  
231-0326  
232-1558  
232-0326  
810-1105  
809-0123  
826-1376  
809-0970  
Pin Assembly, Door  
Spring, Door Pin Hinge (Pkg. of 10)  
Side, Cabinet Left, Single  
Two or Three Station  
Side, Cabinet Right, Single  
Two or Three Station  
11  
*
*
*
*
Magnet, Door  
Screw, #10 –3/4 Truss Slotted Head  
Nut KEPS 10-32 HX ZP (Pkg. of 10)  
Retaining Ring – Door Hinge Pin  
Handle (Grab Rail) – (For handle end use 910-0915)  
Single Station Fryer  
823-0839  
823-2908  
823-4585  
823-6049  
823-5440  
230-2191  
230-2097  
230-2193  
Two Station Fryer  
Three Station Fryer  
Four Station Fryer  
12  
13  
14  
Cove, Element Tilt Housing  
Bezel, One-Controller  
Bezel, Two/Four-Controller  
Bezel, Three-Controller  
*Not illustrated.  
8-3  
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8.2.2 Cabinets, Bases, Braces, and Associated Parts  
See Page 8-26 for rear  
bridge support/ oil return  
manifold  
See Page 8-22  
through 8-24 for filter  
rails and associated  
hardware.  
8-4  
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8.2.2  
Cabinet Bases, Braces, and Associated Parts (cont.)  
ITEM  
PART #  
106-3828  
106-3829  
200-1651  
200-1659  
200-2293  
COMPONENT  
1
2
3
4
5
6
Upright Assembly, Left  
Upright Assembly, Right  
Support, Cross Cabinet  
Divider, Cabinet  
Brace, Lower Front  
Brace, Front Horizontal  
Single-Station Fryer  
Two-Station Fryer  
Three-Station Fryer  
Four-Station Fryer  
Brace, Rear Horizontal  
Single-Station Fryer  
Two-Station Fryer  
Three-Station Fryer  
Four-Station Fryer  
Bracket, Right Hand Mounting  
Bracket, Left Hand Mounting  
Post, Door  
200-7036  
200-7037  
200-7038  
200-7039  
7
200-5356  
200-2284  
200-2295  
200-2725  
222-0610  
221-0610  
200-4424  
810-2346  
210-6862  
824-1488  
826-1389  
826-1330  
826-1376  
826-1374  
809-0417  
809-0429  
200-5417  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
Magnet, Door  
Hinge, Door  
Bracket, Rear Support  
Bolt, ¼-20 X ¾-inch Hex Head (Pkg. of 10)  
Screw, 10-32 X ⅜-inch Slotted (Pkg. of 25, used to attach contactor box)  
Nut, 10-32 Keps Hex (Pkg. of 10)  
Screw, #10 X ½-inch Hex Washer Head (Primary cabinet screw) Qty 25  
Nut, ¼-20 Hex Flange (used with item #22)  
Bolt, ¼-20 X 2-inch Hex Head  
Brace, Rear Channel Corner  
Channel, Base Rear  
823-5589  
823-4558  
823-4560  
823-4561  
824-1131  
200-4408  
200-4409  
809-0079  
809-0191  
823-4386  
231-0349  
232-0349  
809-0190  
220-1095  
220-1093  
823-4584  
Single-Station Fryer (106-4901 Single Base Non-Filter Assembly)  
Two-Station Fryer (106-2744 - Double Base Assembly)  
Three-Station Fryer (106-2745 - Triple Base Assembly)  
Four-Station Fryer (106-2746 - Quad Base Assembly  
Channel, Base Side  
Support, Left Filter Pan  
Support, Right Filter Pan)  
Nutsert, ¼” - 20  
Washer, ¼” Lockspring  
Leg, Navy Shipboard (Mounts with Items 18 and 19)  
Side, LH Cabinet  
Side, RH Cabinet  
Washer, Flat 0.625”x 0.275”x 40 SS  
Support, Rear Contactor Box (use 220-1192 for Singles)  
Support, Front Contactor Box (use 220-1193 for Singles)  
Bar, Filter Pan Lock  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
*
* Not illustrated.  
8-5  
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8.3  
Drain System Components  
8.3.1 Drain Tube Sections and Associated Parts  
1
See next section for Drain  
Valve Detail  
7
8
6
7
6
1
5
2
3
2
3
4
4
8-6  
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8.3.1 Drain Tube Section and Associated Parts (cont.)  
ITEM  
PART#  
COMPONENT  
Drain Tube, Left/Right End Short  
1
823-4625  
823-4624  
Full-Vat 3”  
Dual-Vat 3”  
2
3
4
Drain Tube, Left/Right Open Short  
Full-Vat 3”  
Dual-Vat 3”  
Drain Tube, Right End Long  
Full-Vat 3”  
Dual-Vat 3”  
Drain Tube, Left/Right Open Long  
Full-Vat 3”  
Dual-Vat 3”  
Drain Outlet Center Dump  
Sleeve 3”  
Clamp, 3” T-Bolt  
823-4643  
823-4642  
823-4639  
823-4638  
823-4641  
823-4640  
823-4892  
816-0625  
809-0969  
810-2492  
KIT6033  
811-1071  
5
6
7
8
*
*
Fitting, Quick-Connect Straight (receives Teflon vent tube)  
Kit, Round Drain Clamp (2 or Item 7 and 1 of Item 6)  
Tube, Teflon Vent ¼-inch OD (sold by the foot)  
* Not illustrated.  
8-7  
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8.3.2 Drain Valve Assembly and Assoc. Parts (Units with Built-In Filtration)  
ITEM  
PART #  
809-0540  
900-2936  
824-1602  
816-0639  
809-0237  
901-2348  
807-2103  
816-0220  
COMPONENT  
Nut, ½-13 2-Way Hex Lock  
Retainer, Full-Vat Nut Drain Valve  
Handle, Full-Vat Drain Valve  
Cap, Red Handle  
1
2
3
4
5
6
7
8
9
Nut, 4-40 Keps Hex  
Cover, Dual Vat Drain Safety Switch  
Microswitch, CE Straight Lever  
Insulation, Drain Safety Switch  
806-8137SP Bracket Assembly, Full-Vat Drain Safety Switch  
106-5391  
810-1018  
810-1165  
Bracket Assembly, Full-Vat Drain Safety Switch Single Footprint Only  
Valve, 1.25-inch Full-Vat Drain Single Footprint Only  
Washer, Teflon  
10  
11  
12  
816-0135PK O-Ring, Round Drain (Qty. 4)  
8-8  
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8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)  
ITEM  
PART#  
809-0540  
900-2936  
824-1602  
816-0639  
809-0237  
901-2348  
807-2103  
816-0220  
810-1165  
200-6496  
806-8137  
810-1018  
COMPONENT  
Nut, ½-13 2-Way Hex Lock  
Retainer, Full-Vat Drain Valve Nut  
Handle, Full-Vat Drain Valve  
Cap, Red Handle  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
Nut, 4-40 Keps Hex  
Cover, Dual Vat Drain Safety Switch  
Microswitch, CE Straight Lever  
Insulation, Drain Safety Switch  
Washer, Teflon Drain Valve  
Support, 3” Drain  
Bracket Assembly, Full-Vat Drain Safety Switch  
Valve, 1.25-inch Full-Vat Drain  
816-0135PK Round Drain O-Ring (Qty. 4)  
8-9  
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8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)  
8-10  
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8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)  
ITEM  
PART#  
816-0639  
809-0539  
900-2934  
824-1636  
824-1637  
809-0237  
901-2348  
807-2103  
816-0220  
810-1165  
809-0196  
106-2671  
106-6304  
810-1114  
COMPONENT  
1
2
3
4a  
4b  
5
6
7
8
9
Cap, Drain Handle  
Nut, ⅜-16 2-Way Hex Lock  
Retainer, Dual-Vat Drain Valve Nut  
Handle, Dual-Vat Right Drain Valve  
Handle, Dual-Vat Left Drain Valve  
Nut, 4-40 Keps Hex  
Cover, Dual Vat Drain Safety Switch  
Microswitch, CE Straight Lever  
Insulation, Drain Safety Switch  
Washer, Teflon Drain Valve  
Washer, ⅜-inch Flat  
10  
11  
Bracket Assembly, Dual-Vat Drain Safety Switch  
Bracket Assembly, Dual-Vat Drain Safety Switch Single Footprint Only  
Valve, 1-inch Dual-Vat Drain  
12  
13  
*
816-0135PK Round Drain O-Ring (Qty 4)  
823-5592 Tube, Drain Single-Station Only with Filter  
* Not illustrated.  
8.3.3 Drain Valves and Associated Parts (Units without Built-In Filtration)  
1
4
2
3
5
ITEM  
PART #  
COMPONENT  
1
2
3
4
5
810-1569  
Valve, 1.25-inch Non-Filter Full-Vat Drain  
806-7915SP Valve, 1-inch Non-Filter Dual-Vat Left Drain  
806-7916SP Valve, 1-inch Non-Filter Dual-Vat Right Drain  
812-1226  
812-1227  
Drain Extension, 1.25-inch  
Drain Extension, 1-inch  
8-11  
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8.4  
8.4.1  
Electronics and Wiring Components  
Component Boxes  
NOTE 1: The transformer on the left side of the  
component box (Item 11) and the relay (Item 5) are  
present only in the left component box.  
NOTE 2: See Page 8-19 for Component Box 15-pin  
Wiring Harness.  
ITEM  
PART #  
106-5846  
210-9002  
230-1057  
COMPONENT  
Box Assembly, Component  
Bracket, Component Box Strain Relief  
Bracket, Circuit Breaker  
1
2
3
4
806-9495SP Terminal Block and Wire Assembly  
5
6
7
8
807-0012  
826-1337  
810-0045  
807-1947  
810-2446  
807-0855  
807-0800  
807-3892  
809-0349  
106-6811  
807-3932  
Relay, Filter 18 Amp ⅓ HP 24V Coil  
Terminal, ¼-inch Push-on (Pkg. of 5)  
Bushing, .875 Dia. Hole 11/16”  
Plug, .875  
Plug, .50 Heyco Double “D”  
Transformer, 100-120V/12V 20VA  
Transformer, 100-120V/24V 50VA  
Transformer, 440/480 12/24V (Used in non-filter fryers)  
Spacer, 4mm X 6mm Aluminum  
Interface Board (on SMT boards the Relays are not replaceable)  
Relay, Heat/Latch 12VDC SPDT 12 Amp Sealed (on SMT boards  
the Relays are not replaceable)  
9
10  
11  
*
12  
13  
*
807-4330  
Sound Device Adaptor Harness  
*
806-7179SP Sound Device (use 810-3141 for SMT Sound Device)  
14  
15  
16  
17  
106-5848  
807-0069  
210-9118  
810-2445  
Handle Assembly, Oil Flush FV  
Circuit Breaker, 10 Amp  
Guard, Finger  
Plug, Button .625 Heyco Double “D”  
* Not illustrated.  
Continued on the following page.  
8-12  
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8.4.1 Component Boxes cont.  
ITEM  
18  
PART#  
210-8995  
807-1083  
807-3868  
807-0121  
816-0217  
106-5750  
220-0083  
807-4036  
807-3575  
230-0834  
COMPONENT  
Brace, Component Box  
Bushing, Heyco  
Strain Relief  
19  
20  
21  
22  
23  
24  
25  
Bushing, Heyco SB-625-500  
Paper, Insulating Terminal Block CE  
Harness, Full Vat Assembly  
Plate, Strain Relief  
Switch  
Plug, Carling Switch Hole (used in place of a switch on some models)  
Guard, RE Box Switch  
26  
* Not illustrated.  
8-13  
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8.4.2  
Contactor Boxes  
NOTE 1: Left and right contactor box assemblies are mirror images of one another. With the  
exception of the box itself, all components of a left-hand assembly, are the same as those in the  
corresponding right-hand assembly and vice versa.  
NOTE 2: See Page 8-18 and 8-19 for Contactor Box Wiring Assembly  
8-14  
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8.4.2 Contactor Boxes cont.  
ITEM  
PART #  
106-6278  
106-6279  
106-6292  
106-6268  
106-6124  
106-6125  
106-6288  
106-6255  
807-0031  
807-0064  
COMPONENT  
Assembly, Contactor Box Left  
Assembly, Contactor Box Right  
Assembly, Contactor Box Single  
Assembly, Contactor Box Large (Not over the filter-pan box)  
Box, Left Contactor  
1
2
3
4
5
Box, Right Contactor  
Box, Single Footprint Contactor  
Box, Large Contactor (Not over the filter-pan box)  
Transformer, 250VA  
Transformer, 480V/120V 150 VA (used in fryers with filtrations systems  
only)  
6
7
8
807-2284  
810-1202  
807-2283  
807-2434  
807-1683  
807-0012  
807-0922  
807-2278  
231-1135  
232-1135  
230-1377  
220-1089  
220-1088  
220-1087  
807-0070  
807-3970  
231-0811  
WIR0751  
WIR0726  
WIR0712  
232-0811  
Contactor, 24V 50 Amp Mechanical (used in 14 & 17kW units only)  
Contactor, 24V 40 Amp Mechanical  
Contactor, 24V 63 Amp Mechanical (used in 22kW units only)  
Relay, Shunt 24V Coil Amp  
Relay, Power 12 VDC  
Relay, Tilt 18 Amp HP 24 V Coil  
Holder, Bus Fuse  
Fuse, 20 Amp  
Cover, Left Hand  
Cover, Right Hand  
Cover, Single Foot Print  
Cover, Large Top  
Cover, Contactor Box Front  
Bracket, Box Connecting  
Terminal, Ground Lug  
Block, Terminal 3 pole 600V 175A (used in 22kW only)  
Bracket, Left Hand Contactor Box Mounting  
Wire Assembly, Filter Shunt Relay  
Wire Assembly, Hood Relay  
Wire Assembly, Latch/Heat Jumpers  
Bracket, Right Hand Contactor Box Mounting  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
*
*
*
*
*
*Not illustrated.  
8-15  
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8.4.3 Heating Element Assembly and Associated Parts  
8
12  
17  
10  
19  
18  
14  
13  
17  
9
15  
16  
3
12  
11  
5
4
7
27  
1
4
1
6
20  
21  
2
26  
28  
29  
30  
23  
25  
22  
24  
21  
NOTES:  
The only difference between element assemblies for different voltage and kW ratings is the element itself  
(Item 1).  
Items 28, 29 and 30 are shown as associated parts. They are not part of either assembly.  
This manual references only the new “RE” element. For previous model  
fryers and related parts prior to May 2006 see manual 819-5184.  
8-16  
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8.4.3 Heating Element Assembly and Associated Parts (cont.)  
ITEM  
PART #  
COMPONENT  
Element Kits – includes gaskets, grommets, tie wraps, screws and nuts.  
440V 17.0 kW  
1
826-2195  
826-2202  
826-2211  
826-2196  
826-2203  
826-2209  
826-2212  
816-0681  
816-0480  
816-0688  
810-2971  
809-0567  
106-5590  
106-5588  
106-5589  
230-0554  
230-0553  
106-6569  
106-6570  
826-1330  
809-0766  
809-1000  
106-6037  
810-2993  
230-0850  
809-0518  
210-9180  
230-0781  
230-0849  
823-5657  
826-1364  
809-1003  
810-3030  
810-3031  
220-0464  
220-1190  
220-0733  
106-6587  
810-3007  
230-0794  
440V 18.5 kW  
440V 11.0 kW  
480V 17.0 kW  
480V 18.5 kW  
480V 11.0 kW  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
Probe, Temperature Kit (includes tie wraps and grommet)  
Grommet, Probe  
Plug, .375-inch Dome  
Gasket, Element  
Handle, Element Lift SS  
Tie-Wrap, Metal  
Tube Assembly Element, Full-Vat  
Bracket Assembly, LH Element Tube Support  
Bracket Assembly, RH Element Tube Support  
Plate, Element Tube Support Inner  
Plate, Element Tube Support Outer  
Bracket Assembly, LH Upper Spring  
Bracket Assembly, RH Upper Spring  
Screw, 10-32 X ⅜-inch Slotted Truss Head SS (Pkg. of 25)  
Nut, 10-32 Hex HD SS  
Screw, 10-32 x 1¼-inch Hex  
Tube, FV Element Mounting  
Bushing, Tube End Teflon  
Bracket, Temperature Probe  
Screw, 8-32 X ⅜-inch Slotted Hex Head SS  
Clamp, Element (Short)  
Clamp, Element (Long)  
Bracket RE, Full-Vat Element Rear  
Bracket RE, Full-Vat Element Front  
Pin, .125 X .5-inch Split (Pkg. of 25)  
Screw, 10-32 X ⅜-inch Hex Head SS (uses 809-0766 nut 10-32 SS)  
Spring, Element Lift Left  
Spring, Element Lift Right  
Bracket, Lower Spring  
Bracket, Lower Spring Single Foot Print  
Bracket, Lower Spring Mating  
Magnetic Position Sensor  
29  
30  
*
*
Magnet  
*
Bracket, Magnetic Position Sensor Wire  
* Not illustrated.  
8-17  
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8.4.4 Controller  
Controller P/N 806-3798  
Knob P/N 810-0387  
Power Switch P/N 807-0812  
High-Limit Switch P/N 807-0811  
8.4.5 Wiring  
8.4.5.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1  
8.4.5.2 Contactor Box Wiring Assemblies – 6-Pin (Left Element)  
8-18  
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8.4.5.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element)  
8.4.5.4 Main Wiring Harness  
8.4.5.5 Component Box and Filter Pump Wiring Harnesses  
ITEM  
PART #  
106-5750  
COMPONENT  
Full Vat Control Harness J4 to J2 (WIR0765 – Navy Jumper Wire Kit is  
needed with this harness)  
1
2
106-5935  
Filter Pump C2 to Component Box Wiring Harness  
8-19  
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8.4.5.6 Interface Board to Controller Wiring Harness – 15-Pin  
PN 806-2071SP  
Standard Controller to  
Interface Board  
8-20  
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8.5  
Filtration System Components  
8.5.1 FPH17 Filtration Components  
8-21  
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8.5.1 FPH17 Filtration Components (cont.)  
ITEM  
PART #  
106-5983  
106-6243  
824-1707  
823-5774  
220-1316  
823-5594  
810-2198  
826-1979  
826-1372  
810-2012  
826-1392  
106-5981  
106-5982  
823-5591  
826-1270  
826-1264  
810-2716  
816-0093  
COMPONENT  
Assembly, Filter Pan Single includes pan and lid  
Lid, Single  
Crumb Tray  
Hold Down Ring - Paper  
1
2
3
4
5
6
*
*
*
7
8
9
10  
11  
12  
Sana Grid Filter Screen  
Pan, Filter  
Roller, Filter Pan Rail (used with Item 8 and 9)  
Filter Pan Roller Kit (four each of Items 6 and 826-1372)  
Nut, ¼-20 Hex (Pkg. of 10)  
Rail Set, Filter Pan Roller (includes one left and one right)  
O-Ring (Pkg. of 5; used with Item 5)  
Support, Assy. Left Filter Pan  
Support, Assy. Right Filter Pan  
Fitting, Female Suction Tube  
Motor and Gasket Kit, 220-240V 50/60Hz  
Pump and Gasket Kit  
Pump, Viking 4GPM 2-piece  
Gasket, Pump/Motor  
*
807-11973 Viking Pump Seal Kit  
13  
14  
15  
16  
17  
*
810-1668  
810-1680  
813-0165  
813-0298  
810-1669  
Adapter, ⅝-inch to ½-inch NPT Male  
Flexline, 6.5-inch Oil Return  
Elbow, ST ½-inch x ½-inch NPT 90° BM  
Nipple, ½-inch 2.0-inch  
Adapter, ⅝-inch to ½-inch NPT Female  
106-2852SP Heater Strip Assembly, 208-250V 25W 18”  
* Not illustrated.  
8-22  
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8.5.2 Multiple Battery Filtration System Components  
1
19  
18  
35  
24  
29  
34  
2
33  
17  
20  
25  
25  
16  
27  
18  
26  
24  
22  
30  
23  
3
28  
21  
32  
8
10  
11 12  
9
11  
12  
8
14  
4
31  
7
6
15  
5
13  
8-23  
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8.5.2 Multiple Battery Filtration System Components (cont.)  
ITEM  
PART #  
COMPONENT  
*
*
*
*
*
*
*
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
826-1979  
826-1980  
826-1981  
826-1392  
813-0568  
811-1071  
806-5933SP  
823-4787  
810-2743  
810-2910  
200-2124  
106-2617SP  
810-2012  
810-2198  
826-1372  
823-4675  
200-3556  
809-0503  
809-0247  
823-3879  
200-4408  
200-4409  
826-1712  
826-1264  
816-0093  
807-11973  
807-2484  
813-0165  
813-0342  
813-0530  
813-0022  
813-0838  
813-0304  
810-1668  
810-1669  
810-1159  
810-1057  
810-1055  
807-3828  
826-1375  
200-7112  
813-0003  
813-0298  
813-0537  
810-1043  
Filter Pan Roller Kit (four each of Items 7 and 8)  
Service Filter Pan (Item 5 minus Item 2)  
Service Filter Pan Assembly (Service Filter Pan above plus Items 3 & 4)  
O-Ring (Pkg. of 5; used with Item 5)  
Plug, ⅛-inch Socket Head Pipe (component of Item 5; two required)  
Tubing, ¼-inch OD Teflon Vent (sold by the foot)  
Heater Strip Assembly, 120V 18” 25W  
Lid  
Crumb Tray (component of Item 5)  
Hold Down Ring  
SanaGrid Filter Screen  
Pan, One-Piece Filter (includes Item 2)  
Rail Set, Filter Pan Roller (includes one left and one right)  
Roller, Filter Pan and Rail  
Nut, ¼-20 Hex (Pkg. of 10)  
Bracket, Lid Support  
Guide, Filter Pan Lid  
Screw, 8-32 X ½-inch Slotted Truss Head  
Nut, 8-32 Hex Keps  
Suction Tube  
Rail, Left Filter  
Rail, Right Filter  
Kit, Motor and Gasket 115V 60Hz  
Pump and Gasket Kit 4 GPM 2-piece  
Gasket, Pump/Motor  
Pump Seal Kit  
Valve, ¼-inch Solenoid  
Elbow, ½-inch 90° Street  
Elbow, ½-inch 45° Street  
Tee, ½-inch X ¼-inch X ½-inch Reducing  
Nipple, ½-inch Close  
Nipple, ¼-inch Close  
Bushing, ½-inch to ¼-inch Flush  
Adapter, ⅝-inch to ½-inch NPT Male  
Adapter, ⅝-inch to ½-inch NPT Female  
Flexline, 5.0-inch Oil Return  
Flexline, 13.0-inch Oil Return  
Flexline, 11.5-inch Oil Return  
Cable, FootPrint Pro Pump Motor  
Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5)  
Bridge, Filter Motor  
Tee, ½-Inch  
Nipple, ½-inch 2.0-inch  
Nipple, ¼-inch 2.0-inch  
Flexline, 9.5-inch Oil Return  
*
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
*
* Not illustrated.  
8-24  
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8.6  
Frypot Assembly and Thermostat  
Frypot P/N 823-5359SP  
Thermostat P/N 806-7543  
8-25  
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8.7  
Oil Return System Components  
8-26  
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8.7  
Oil Return System Components (cont.)  
ITEM  
1
PART #  
COMPONENT  
106-5848 Handle Assembly  
813-0907 Cap, 15/16-inch Valve Safety  
807-2103 Microswitch, Straight Lever  
2
3
4
5
106-5847 Bracket Assembly, Microswitch  
210-8998 Bracket, Handle Retainer  
6
816-0220 Insulation, Oil Return Microswitch  
7
826-1366  
Nut, 4-40 Keps Hex (Pkg. of 25)  
8
810-3034 Rod, Filter Handle  
9
816-0643 Grip, Oil Return Valve Handle  
809-0601 Clip, Clevis  
810-2532 Flexline, 7.0-inch  
810-1668 Adapter, ⅝-inch to ½-inch NPT Male  
813-0165 Elbow, ½-inch X 90° Street  
813-0908 Adapter, ½-inch NPT M/T 90º (used only on side next to cabinet)  
810-2944 Valve, ½-inch Ball  
200-5438 Handle, Rear Flush Valve  
900-2935 Retainer, Oil Return Valve Nut  
813-0460 Nipple, ½-inch X 3.0-inch NPT  
10  
11  
12  
13a  
13b  
14  
15  
16  
17  
18  
19  
20  
810-3015  
810-3016  
810-3017  
Manifold, Two-Station Fryer (use 810-2543 for non-filter units)  
Manifold, Three-Station Fryer (use 810-2544 for non-filter units)  
Manifold, Four-Station Fryer (use 810-2545 for non-filter units)  
8-27  
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8.8  
Wiring Connectors, Pin Terminals and Power Cords  
3
1
2
5
4
6
7
8
9
10  
13  
12  
11  
ITEM  
PART #  
COMPONENT  
Power Cords  
*
*
807-3834  
807-3825  
Cable, 3-Phase 4-Wire (Fryer Power Cable)  
Cord, Filter System Power  
Connectors  
2-Pin Female  
1
2
3
5
5
6
7
8
9
10  
11  
12  
13  
807-1068  
807-0158  
807-0156  
807-0159  
807-0875  
807-1067  
807-0157  
807-0155  
807-0160  
807-0804  
826-1341  
826-1342  
807-2518  
6-Pin Female  
9-Pin Female  
12-Pin Female  
15-Pin Female  
2-Pin Male  
6-Pin Male  
9-Pin Male  
12-Pin Male  
15-Pin Male  
Terminal, Female Split Pin (Pkg of 25)  
Terminal, Male Split Pin (Pkg of 25)  
Plug, Mate-N-Lock (Dummy Pin)  
* Not illustrated.  
8-28  
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8.9  
Fasteners  
ITEM  
PART #  
809-0429  
809-0514  
809-0448  
826-1366  
826-1358  
809-0247  
826-1376  
809-0766  
809-0581  
809-0020  
826-1372  
809-0417  
809-0535  
809-0540  
826-1359  
826-1365  
809-0357  
809-0359  
809-0360  
826-1371  
809-0364  
809-0518  
809-0104  
826-1363  
826-1360  
826-1330  
809-1003  
826-1375  
809-1000  
826-1374  
809-0266  
809-0434  
809-0123  
826-1389  
809-0582  
809-0184  
809-0190  
809-0191  
809-0193  
809-0194  
COMPONENT  
Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap  
Capscrew, 5/16-inch-18 NC Hex  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Clip, Tinnerman  
Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)  
Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)  
Nut, 8-32 Keps Hex  
Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)  
Nut, 10-32 Keps Hex SS  
Nut, ½ NPT Locking  
Nut Cap 10-24 NP  
Nut Grip ¼-inch 1/4-20 Hex NP (Pkg. of 10) (809-0059)  
Nut Flange ¼-inch 1/4-20 Serr  
Nut, "T" ¼-inch-20 x 7/16 SS  
Nut, Lock ½-inch-13 Hex 2-Way ZP  
Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)  
Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)  
Screw, 6 x ⅜-inch Phillips Head NP  
Screw, 8 x ¼-inch Hex Washer Head  
Screw, 8 x ⅜-inch Hex Washer Slot Head  
Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)  
Screw, 8 x ⅝-inch Hex Washer Head ZP  
Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS  
Screw, 8-32 x ½-inch Slotted Head ZP  
Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)  
Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)  
Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)  
Screw, 10-32 x ⅜-inch Hex Trim Head SS  
Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)  
Screw, 10-32 x 1¼-inch Hex Sck C/S  
Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)  
Screw, 10 x ½-inch Phillips Head ZP  
Screw, 10 x ⅜-inch Hex Washer Head NP  
Screw, 10 x ¾-inch Slot Head  
Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)  
Washer ½ NPT Locking  
Washer, #10 LK ZP  
Washer, .625 X .275 X 40 Flat SS  
Washer, Lock 1/4 Spring ZP  
Washer, Flat 1/4 Nylon  
Washer, Flat 5/16 ZP  
8-29  
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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, LA 71106  
TEL 1-318-865-1711  
FAX (Parts) 1-318-688-2200  
(Tech Support) 1-318-219-7135  
819-6203  
NOVEMBER 2008  
SERVICE HOTLINE  
1-800-551-8633  
PRINTED IN THE UNITED STATES  
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