Frymaster Fryer FDP65 User Manual
FPD65 Series with Built-In Filtration  
PARTS LIST  
INCLUDED  
Frymaster, a member of the Commercial Food Equipment Service Association, recommends  
using CFESA Certified Technicians.  
SEPT 2008  
24-Hour Service Hotline 1-800-551-8633  
* 8 1 9 6 0 3 9 *  
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Please read all sections of this manual and retain for future reference.  
NOTICE  
This appliance is intended for professional use only and is to be operated by qualified  
personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified  
professional should perform installation, maintenance, and repairs. Installation, maintenance,  
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of  
this manual for definitions of qualified personnel.  
NOTICE  
This equipment must be installed in accordance with the appropriate national and local codes of  
the country and/or region in which the appliance is installed. See NATIONAL CODE  
REQUIREMENTS in Chapter 3 of this manual for specifics.  
NOTICE  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures and may not conform to onsite management operational procedures.  
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS  
U.S.  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two  
conditions: 1) This device may not cause harmful interference, and 2) This device must accept  
any interference received, including interference that may cause undesired operation. While  
this device is a verified Class A device, it has been shown to meet Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set  
out by the ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A  
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.  
NOTICE  
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS  
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED  
DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,  
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS  
WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE  
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH  
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF  
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.  
NOTICE  
The Commonwealth of Massachusetts requires any and all gas products to be installed by a  
licensed plumber or pipe fitter.  
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DANGER  
Improper installation, adjustment, maintenance or service, and unauthorized alterations or  
modifications can cause property damage, injury, or death. Read the installation, operating and  
service instructions thoroughly before installing or servicing this equipment. Only qualified  
service personnel may convert this appliance to use a gas other than that for which it was  
originally configured. See Chapter 1 of this manual for definition of qualified service personnel.  
DANGER  
Adequate means must be provided to limit the movement of this appliance without depending  
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing  
anchor straps. All fryers equipped with casters must be stabilized by installing restraining  
chains. If a flexible gas line is used, an additional restraining cable must be connected at all  
times when the fryer is in use.  
DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other appliance.  
DANGER  
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak  
must be posted in a prominent location. This information can be obtained from the local gas  
company or gas supplier.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort  
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for  
cleaning.  
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FPD65 Series Gas Fryers  
Installation & Operation Manual  
TABLE OF CONTENTS  
Page #  
1-1  
1.  
INTRODUCTION  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
After Purchase  
1-1  
Ordering Parts  
1-1  
Service Information  
Computer Information  
Safety Information  
Service Personnel  
1-1  
1-1  
1-2  
1-3  
2.  
IMPORTANT INFORMATION  
Receiving and Unpacking Equipment  
General  
2-1  
2-1  
2-2  
2-3  
2-3  
2-3  
2-5  
2-5  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
Principles of Operation  
Rating Plate  
Pre-Installation  
Air Supply and Ventilation  
Equipment Installed at High Altitudes  
3.  
INSTALLATION  
3-1  
3-1  
3-4  
3-7  
3-9  
3.1  
3.2  
3.3  
3.4  
Installing the Fryer  
Gas Connections  
Adjustments/Adaptation to Different Gases  
Electrical Connections  
4.  
FRYER OPERATIONS  
Initial Start-up  
4-1  
4-1  
4-3  
4-5  
4.1  
4.2  
4.3  
Boil-Out Procedure  
Final Preparation  
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FPD65 Series Gas Fryers  
Installation & Operation Manual  
TABLE OF CONTENTS (CONT.)  
Page #  
5-1  
5.  
FILTRATION OPERATION  
5.1  
5.2  
5.3  
5.4  
General  
5-1  
Filtration Preparation  
Daily Filtration Operation  
Operating the Filter  
5-1  
5-4  
5-6  
6.  
PREVENTATIVE MAINTENANCE  
General  
6-1  
6-1  
6.1  
7.  
TROUBLESHOOTING  
General  
7-1  
7-1  
7-2  
7-2  
7-4  
7-5  
7.1  
7.2  
7.3  
7.4  
7.5  
Pilot Burner Malfunction  
Main Burner Malfunctions  
Wiring Diagram, Main  
Wiring Diagram, Filter  
8.  
PARTS LIST  
8-1  
8-1  
8-3  
8-4  
8-6  
8-7  
8-8  
8-10  
8-11  
8.1  
8.2  
8.3  
8.4  
8.5  
8.6  
8.7  
8.8  
Cabinetry and Related Components  
Doors, Topcaps and Related Components  
Frypots, Burners and Related Components  
Component Box Components  
Filter Pan and Related Components  
Oil-Drain Components  
Oil-Return Components  
Suction Tube, Oil-Return Components  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.1 After Purchase  
In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized  
Service Technician who installed this equipment.  
Authorized Service  
Technician/FASC  
Address  
Telephone/Fax  
Model Number  
Serial Number  
Gas Type  
1.2 Ordering Parts  
Customers may order parts directly from their local factory authorized service center. For this  
address and phone number, contact your factory authorized service center or call the Frymaster/Dean  
Service Hotline phone number, 1-800-551-8633.  
To speed up your order, provide the model number, serial number, gas type, part needed, item part  
number (if known), and quantity needed.  
1.3 Service Information  
Call the Frymaster/Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory  
authorized service center. To assist you more efficiently, always provide the service technician with  
the model number, gas type, serial number, and the nature of the problem.  
1.4 Computer Information  
This equipment has been tested and found to comply with the limits for a Class A digital device,  
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been  
shown to meet the Class B limits. These limits are designed to provide reasonable protection against  
harmful interference when the equipment is operated in a commercial environment. This equipment  
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance  
with the instruction manual, may cause harmful interference to radio communications. Operation of  
the equipment in a residential area is likely to cause harmful interference in which case the user will  
be required to correct the interference at his/her own expense.  
1-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.4 Computer Information (cont.)  
The user is cautioned that any changes or modifications not expressly approved by the party  
responsible for compliance could void the user's authority to operate the equipment.  
If necessary, the user should consult the dealer or an experienced radio and television technician for  
additional suggestions.  
The user may find the following booklet prepared by the Federal Communications Commission  
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available  
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.  
1.5 Safety Information  
Before attempting to operate your unit, read the instructions in this manual thoroughly.  
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the  
ones below.  
CAUTION  
CAUTION boxes contain information about actions or conditions that may cause or result in a  
malfunction of your system.  
WARNING  
WARNING boxes contain information about actions or conditions that may cause or result in  
damage to your system, and which may cause your system to malfunction.  
DANGER  
DANGER boxes contain information about actions or conditions that may cause or result in injury  
to personnel, and which may cause damage to your system and/or cause your system to malfunction.  
1-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.6 Service Personnel  
1.6.1 Definitions  
A. Qualified and/or Authorized Operating Personnel  
1. Qualified/authorized operating personnel are those who have carefully read the information  
in this manual and have familiarized themselves with the equipment functions, or have had  
previous experience with the operation of equipment covered in this manual.  
B. Qualified Installation Personnel  
1. Qualified installation personnel are individuals, or firms, corporations, or companies, which,  
either in person or through a representative are engaged in and are responsible for the  
installation of gas-fired appliances. Qualified personnel must be experienced in such work,  
be familiar with all gas precautions involved, and have complied with all requirements of  
applicable national and local codes.  
C. Qualified Service Personnel  
1. Qualified service personnel are those who are familiar with Frymaster/Dean equipment and  
have been authorized by Frymaster/Dean to perform service on Frymaster/Dean equipment.  
All authorized service personnel are required to be equipped with a complete set of service  
parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list  
of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer  
when shipped from the factory. Failure to use qualified service personnel will void the  
Frymaster/Dean warranty on your equipment.  
1-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.1 Receiving and Unpacking Equipment  
A. Check that the containers are upright. Use an outward prying motion - no hammering - to  
remove the cartons. Unpack fryers carefully and remove all accessories from the carton  
and/or frypots. Do not discard or misplace accessories, as they will be needed during final  
assembly and fryer operation.  
B. After unpacking, immediately check the equipment for visible signs of shipping damage. If  
damage has occurred, contact the carrier and file the appropriate freight claims. Do not  
contact the factory. Shipping damage responsibility is between the carrier and the dealer.  
If your equipment arrives damaged:  
1. File claim for damages immediately, regardless of extent of damage.  
2. Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is  
signed by the person making the delivery.  
3. Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify  
freight company or carrier immediately, and file a concealed damage claim. This should  
be done within 15 days of date of delivery. Be sure to retain container and all packing  
materials for inspection.  
NOTE: Frymaster/Dean Does Not Assume Responsibility for Damage or Loss Incurred  
in Transit.  
C. Built-in filtration cabinet: Remove the filter pan from the cabinet before removing system  
from pallet.  
D. Five- and Six-battery Frying Systems: Units are shipped on two pallets. Casters are pre-  
installed on the frying system and unloading ramps are furnished to facilitate removal of the  
units off the pallets. Remove pallet supports from underneath fryer and carefully roll the unit  
down the ramps from the front (cooking side). See assembly instructions shipped with  
unit for system assembly.  
E. Remove all plastic skin from sides, front, and doors of the fryers. Units are shipped with  
plastic skin to protect the stainless components from surface damage during shipping.  
Failure to remove the plastic prior to initial fryer operation will make it very difficult to  
remove later.  
2-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.2 General  
Qualified, licensed, and/or authorized installation or service personnel only (as defined in  
Section 1.6) should perform the following:  
• Installation and service on Frymaster/Dean equipment.  
• Conversion of this appliance from one gas type to another.  
Failure to use qualified, licensed, and/or authorized installation or service personnel to install,  
convert to another gas type or otherwise service this equipment will void the Frymaster/Dean  
warranty and may result in damage to the equipment or injury to personnel.  
Where conflicts exist between instructions and information in this manual and local code or  
national codes, or regulations, installation and operation shall comply with the codes or  
regulations in force in the country in which the equipment is installed.  
DANGER  
Building codes prohibit a fryer with its open tank of hot oil/shortening from being  
installed beside an open flame of any type, including those of broilers and ranges.  
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Receiving and  
Unpacking Equipment in Section 2.1.)  
2.2.1 Product Description  
Frymaster FPD65 Series gas fryers are energy efficient, tube-style, gas-fired units. All units are  
shipped completely assembled with accessories packed inside the frypot. Frymaster FPD65 Series  
gas fryers are adjusted, tested and inspected at the factory before shipment. The input rates of this  
model are listed in this manual.  
WARNING  
The on-site supervisor is responsible for ensuring that operators are made aware of  
the inherent hazards of operating a hot oil frying system, particularly the aspects of  
system operation, oil filtration, draining and cleaning procedures.  
2-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.3 Principles of Operation  
The incoming gas flows through orifices and is mixed with air in the burners to create the correct  
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot  
light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more  
turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil  
better.  
2.4 Rating Plate  
This is attached to the inside front door panel. Information provided includes the model and serial  
number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the  
unit has natural or propane gas orifices.  
DANGER  
Fryers MUST be connected ONLY to the gas type identified on the attached rating  
plate.  
2.5 Pre-Installation  
DANGER  
No structural material on the fryer should be altered or removed to accommodate  
placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service  
Hotline at 1-800-551-8633.  
DANGER  
Do not connect this appliance to the gas supply before reviewing all information in  
this chapter.  
A. General: Only licensed personnel should install any gas-fired equipment.  
1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for  
safety and ease of future service.  
2. Frymaster FPD65 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50-  
hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded  
flexible power cord for a direct connection to the power supply. Amperage draw for each  
unit depends on the accessories supplied with the unit/system.  
2-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.5 Pre-Installation (cont.)  
B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-  
certified for the following installations:  
1. Commercial installation only (not for household use).  
2. Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable  
legs or 5-inch (13-cm) casters;  
3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches  
(15-cm) rear, and equipped with factory-supplied 5-inch (13-cm) casters.  
C. Installation Standards  
1. U.S. installations must meet:  
2. Canadian installations must meet:  
American National Standard Institute  
ANSI Z83.11  
American Gas Association  
8501 E. Pleasant Valley Road  
Cleveland, OH 44131  
CAN 1-B149 Installation Codes  
Canadian Gas Association  
55 Scarsdale Road  
Don Mills, ONT, M3B 2R3  
National Electrical Code  
ANSI/NFPA #70  
American National Standard Institute  
1430 Broadway  
Canadian Electric Code c22.1, part 1  
Canadian Standards Association  
178 Rexdale Blvd.  
Rexdale, ONT, M9W 1R3  
New York, NY 10018  
NFPA Standards #96 and #211  
National Fire Protection Association  
470 Atlantic Avenue  
Boston, MA 02110  
2-4  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.6 Air Supply and Ventilation  
DANGER  
This appliance must be installed with sufficient ventilation to prevent the occurrence  
of unacceptable concentrations of substances harmful to the health of personnel in  
the room in which it is installed.  
Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as  
well as for service and maintenance.  
A. Do not connect this fryer to an exhaust duct.  
B. Correct installation and adjustment will ensure adequate airflow to the fryer system.  
C. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the  
building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan  
must be provided in the wall above the unit, as exhaust gas temperatures are approximately  
800-1000°F (427-538°C). Check air movement during installation. Strong exhaust fans in  
the exhaust hood or in the overall air conditioning system can produce slight air drafts in the  
room.  
D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the  
gas combustion of the fryer.  
E. Never use the interior of the fryer cabinet for storage or store items on shelving over or  
behind the fryer. Exhaust temperatures can exceed 800°F (427°C) and may damage or melt  
items stored in or near the fryer.  
F. Adequate distance must be maintained from the flue outlet of the fryer(s) to the lower edge  
of the filter bank. Per NFPA Standards No. 96, a minimum of 18-inches (45-cm) should be  
maintained between the flue(s) and the lower edge of the exhaust hood filter.  
G. Filters and drip troughs should be part of any industrial hood, but consult local codes before  
constructing and installing any hood. The duct system, the exhaust hood and the filter bank  
must be cleaned on a regular basis and kept free of grease.  
2.7 Equipment Installed at High Altitudes  
A. The fryer input rating (BTU/hr) is for elevations up to 2,000 feet (610-m). For elevations  
above 2,000 feet (610-m), the rating should be reduced four percent for each additional 1,000  
feet (305-m) above sea level.  
B. The correct orifices are installed at the factory if operating altitude is known at time of the  
customer’s order.  
2-5  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.1 Installing the Fryer  
Decathlon 65 Series fryer systems are shipped in sections. The fryers are uncrated, removed from  
pallets and assembled together. Important aspects during assembly include aligning and connecting  
the drain system, oil return system, rinse-line system (where applicable), oil-return switch wiring  
harness and fryer cabinets. Slight modifications to connecting hardware may be required when  
assembling the system. The instructions below provide step-by-step instructions to assist the  
installer in assembly. For this procedure, the fryers are numbered from right to left as follows:  
Fryers #1, #2, #3, #4, #5 and #6 (where applicable).  
1. Open the doors of the filtration fryer cabinet.  
Remove filter pan from the cabinet. Uncrate  
fryers and remove the pallet supports. Install  
ramps and slowly roll the fryer(s) off the pallets.  
Figure 1. Remove pallet supports (arrow)  
before removing fryers from pallets.  
2. Remove door from fryers to be connected by  
Properly align the drainpipe evenly between the  
two drain-tees using the "blue" marks on the tube  
lifting the door upward and removing the door  
pin from the bottom hinge. Remove slip-nuts  
from drain-tees on fryers being connected,  
ends to prevent leaks and/or blocked drain  
valves.  
lubricate O-rings with vegetable oil and install  
on drainpipe (Fig. 2). Use care not to damage  
the slip-nut O-rings when installing slip-nut on  
drainpipe. Insert the drainpipe into the fryer  
drain-tee (Fig. 3). Screw slip-nut onto the tee  
but do not tighten at this time. Position fryers  
Figure 2. Slip-nut/drainpipe detail.  
being connected within 6 inches of each other,  
near the permanent installation area. Guide the  
drainpipe through the opposite fryer cabinet  
opening as the cabinets are positioned.  
NOTE: When the slip nuts are tightened, the  
"blue" marks on each end of the drainpipe  
should align to the outside edge of each slip  
nut.  
Figure 3. Insert drainpipe section into fryer  
drain-tee before pushing fryers together  
(arrow). Do this as required for all cabinets  
being assembled.  
3-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.1 Installing the Fryer (cont.)  
3. Connect red/white or red/yellow wires (Figure 4,  
left) between fryer sections being assembled  
(Figure 4, right, arrow). Oil-return will not  
operate properly if these wires are not connected.  
NOTE: On systems shipped in three or more  
sections, additional wiring between cabinets  
will exist. Ensure all wires are connected  
before completing cabinet assembly.  
4. Remove the lower back panel-strips on fryers  
being assembled to gain access to the oil return  
and rinse-line connections (Figure 5, arrows).  
Back removal may not be required on some  
systems.  
Figure 4. Oil return wires between sections  
must be connected for oil-return operation.  
5. Slowly push the two cabinets together. Ensure  
the drainpipe and slip-nut are aligned with the  
drain-tee on the opposite fryer section. Ensure  
the oil-return and rinse-hose connections (where  
applicable) on each fryer section are aligned.  
Ensure oil-return switch wires between cabinet  
sections are not pinched when the cabinets are  
brought together. Pull excess wire through the  
opposite fryer side as the cabinets are brought  
together. Secure excess wire inside cabinet with  
a wire tie.  
Figure 5. Oil return and rinse-line (where  
applicable) connections.  
6. With the cabinets together, insert the drainpipe  
into the opposite fryer drain-tee and position it  
evenly between the fryers being connected.  
Connect the oil-return and rinse-lines by  
accessing the oil return union through the lower  
fryer-back openings. Connect all fittings, but do  
not tighten at this time.  
7. Align the cabinet connection holes, front and  
back (Figure 6, arrow). Connection hardware is  
included in the accessories pack. Insert bolts and  
install nuts, but do not tighten. If holes do not  
align, use a 3/16" drill-bit and drill through the  
misaligned hole.  
Figure 6. Cabinet connection locations  
inside cabinet sections (front shown).  
8. Install the frypot joiner strip between cabinet  
sections (Figure 7; also see factory-installed  
strips on two-battery cabinet sections).  
Figure 7. Install joiner strip(s) after fryers  
are connected.  
3-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.1 Installing the Fryer (cont.)  
9. Install the front connecting post on the connected  
cabinets (Figure 8; see factory-installed posts on  
two-battery fryer sections).  
Figure 8. Installing front connecting post  
on connected fryer sections.  
10. Complete installation of topcap battering strips  
after the front connecting post has been installed  
(Figure 9).  
NOTE: Systems shipped in three or more  
sections will require the installation of topcaps  
and other components prior to installing  
topcap-battering strips.  
See Topcap  
Installation Instructions for these systems.  
11. Install the rear connecting plate (Figure 10).  
Remove four screws from the cabinet backs  
(Figure 10, arrows), install connecting plate and  
replace screws. Connection strips vary from  
system to system.  
Figure 9. Complete installation of topcap  
battering strips (arrow) after installing  
front connecting post(s) on connected  
fryers.  
12. At the fryer front: Tighten the drain manifold  
slip-nuts. Install doors removed at the beginning  
of assembly. At the fryer back: Tighten the oil-  
return line and rinse-line (where applicable)  
union(s).  
13. Reinstall filter pan after fryer start-up has been  
performed (boil-out, burner adjustment, etc.)  
NEVER ALLOW WATER OR BOILOUT  
SOLUTION INTO FILTER SYSTEM.  
Check all connections for leaks. Ensure all  
components operate properly.  
Figure 10. Install rear connecting plate.  
3-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.1 Installing the Fryer (cont.)  
DANGER  
Fryers must be at room temperature and empty of oil during movement to avoid  
damage and possible bodily injury.  
DANGER  
Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil  
must be removed from the fryer before attempting to move it to avoid oil spills, and  
the falls and severe burns that could occur. This fryer may tip and cause personal  
injury if not secured in a stationary position.  
3.2 Gas Connections  
DANGER  
Before connecting new pipe to this appliance the pipe must be blown out thoroughly  
to remove all foreign material. Foreign material in the burner and gas controls will  
cause improper and dangerous operation.  
NATIONAL CODE REQUIREMENTS  
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building  
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation  
Manual of the U.S. Food and Drug Administration.  
This equipment is manufactured to use the type of gas specified on the rating plate attached to the  
door. Connect equipment stamped "NAT" only to natural gas and that stamped "PRO" only to LP  
(Propane) gas.  
Notice  
Installation shall be made with a gas connector that complies with national and local codes.  
Quick disconnect devices, if used, shall likewise comply with national and local codes.  
DANGER  
The fryer MUST be connected to the gas supply specified on the rating and serial  
number plate located on the back of the fryer door.  
3-4  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.2 Gas Connections (cont.)  
DANGER  
If gas odors are detected, the gas supply MUST be shut off at the main shut-off  
valve. The local gas company or FASC should be contacted immediately to rectify  
the problem.  
A. The gas supply (service) line must be the same size or greater than the fryer inlet line. This  
fryer system is equipped with three 1" (28 mm) female inlets (one inlet per two fryers). The  
gas supply line must be sized to accommodate all the gas-fired equipment that may be  
connected to that gas supply. Consult your contractor, gas company, supplier, or other  
knowledgeable authorities.  
Recommended Gas Supply Line Sizes  
Gas Types  
Number of Fryers  
2 to 3  
1
4 or more (*)  
1-1/4" (35 mm)  
1" (28 mm)  
Natural Gas  
Propane Gas  
3/4" (22 mm)  
1/2" (15 mm)  
1" (28 mm)  
3/4" (22 mm)  
(*) When exceeding 18 feet for a configuration of more than four fryers, it is necessary to provide  
a 1-1/4" (35 mm) rigid gas connection.  
DANGER  
All connections must be sealed with a joint compound suitable for the gas being  
used and all connections must be tested with a solution of soapy water before  
lighting any pilots.  
Never use matches, candles, or any other ignition source to check for leaks. If gas  
odors are detected, shut off the gas supply to the appliance at the main shut-off  
valve and immediately contact the local gas company or an authorized service  
agency for service.  
DANGER  
"Dry-firing" your unit will cause damage to the frypot and can cause a fire. Always  
ensure that melted shortening, cooking oil or water is in the frypot before firing the  
unit.  
B. Rigid Connections: Check any installer-supplied intake pipe(s) visually and clean threading  
chips, or any other foreign matter before installing into a service line. If the intake pipes are  
not clear of all foreign matter, the orifices will clog when gas pressure is applied. Seal pipe  
joints with a sealant resistive to LP gas. When using thread compound on gas piping, use  
very small amounts and only on male threads. Use a pipe thread compound that is not  
affected by the chemical action of LP gases. DO NOT apply thread compound to the first  
two pipe threads—doing so will cause clogging of the burner orifices and control valve.  
3-5  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.2 Gas Connections (cont.)  
C. Manual shut-off valve: This gas service supplier-installed valve must be installed in the gas  
service line ahead of the fryers in the gas stream and in a position where it can be reached  
quickly in the event of an emergency.  
D. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas  
supply during any pressure testing of the system.  
1. External gas regulators are not normally required on this fryer. A safety control valve  
protects the fryer against pressure fluctuations. If the incoming pressure is in excess of  
½" PSI (3.45 kPa/35 mbar), a step-down regulator will be required.  
DANGER  
When pressure-testing incoming gas supply lines, disconnect the fryer from the gas  
line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid  
damage to the fryer’s gas piping and gas valve(s).  
E. Manifold Pressure: Your local service technician should check the manifold pressure with a  
manometer.  
1. Check the rating plate for specific manifold gas pressures. Natural gas units normally  
require 4" W.C., and propane units normally require 11" W.C. gas pressure.  
2. Double check the arrow forged into the bottom of the regulator body, which shows gas  
flow direction. It should point downstream towards the fryers. The air vent cap is also  
part of the regulator and should not be removed.  
3. If a vent line from the gas pressure regulator is used, it should be installed in  
accordance with local codes or in the absence of local codes, with the National Fuel  
Gas Code, ANSI Z223.1-(latest edition).  
WARNING  
Use a diluted soap solution to find potentially dangerous gas leaks when making  
new connections.  
F. Regulators can be adjusted in the field, but it is recommended that they not be unless the part  
is known to be out of adjustment or serious pressure fluctuations are found to exist and can  
be solved no other way.  
G. Only qualified service personnel should make adjustments to the regulators.  
H. Orifices: The fryer can be configured to operate on any available gas. The correct safety  
control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the  
valve can be adjusted in the field, only qualified service personnel should make any  
adjustments with the proper test equipment.  
3-6  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.2 Gas Connections (cont.)  
I. Flexible Couplings, Connectors and Casters:  
1. If the fryer is to be installed with flexible couplings and/or quick-disconnect fittings, the  
installer must use a heavy-duty AGA design-certified commercial flexible connector of  
at least 1" NPT (with suitable strain reliefs), in compliance with the Standard for  
Connectors for Movable Gas Appliances, ANSI Z21.69-(latest edition) and Addenda  
Z21.69a-(latest edition). Quick disconnect devices must comply with the Standard for  
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41-(latest edition).  
WARNING  
Do not attach accessories to this fryer unless fryer is secured from tipping.  
Personal injury may result.  
2. The fryer must be restrained by means independent of the flexible coupling or  
connector in order to limit the movement of the fryer. Clips are located on the back  
panel of the fryer for the attachment of restraints.  
3. If disconnection of the restraint is necessary, this restraint must be reconnected after the  
fryer has been returned to its originally installed position.  
J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly.  
3.3 Adjustments/Adaptation To Different Gases  
A. Proper operation of Frymaster/Dean gas fryers requires operator to inspect the following  
adjustments in terms of:  
1. Gas inputs and pressures.  
2. Voltage and polarities of electrical power supplies.  
B. Frymaster/Dean gas fryers are manufactured to use the type of gas and pressure specified on  
the rating plate. When changing to a different gas, adaptation must be performed by  
qualified personnel. Failure to use qualified personnel will void the Frymaster/Dean  
warranty.  
3-7  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.3.1 Specifications  
3.3.1.1 Adjustments to Different Gas Types  
Gas Adjustments  
Gas Type  
Natural  
4" W.C.*/10 mbar*  
Model Specific  
None  
LP  
Manifold Pressure†  
Orifice Diameter  
Burner Marking  
Pilot Marking  
11" W.C.*/27.5 mbar*  
Model Specific  
None  
26N (P/N 810-0811)  
16LP (P/N 810-2400)  
* Gas pressure may vary per fryer model and altitude. Check the rating plate for specific  
gas pressures.  
NOTE: Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes  
after the appliance is operating.  
† For controls and adjustments, please refer to the "gas valve" illustration on page 3-9. (Pilot Flame  
Adjustment: Turn the pilot adjustment screw clockwise/counter-clockwise until the desired flame-  
volume is achieved.)  
3.3.2 Gas Conversion Procedures  
DANGER  
This appliance was configured at the factory for a specific type of gas. Converting  
from one gas type to another requires the installation of specific gas-conversion  
components.  
Switching to a different type of gas without installing the proper conversion  
components may result in fire or explosion. NEVER ATTACH THIS APPLIANCE TO A  
GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED!  
Conversion of this appliance from one type of gas to another should only be  
performed by qualified, licensed, and authorized installation or service personnel, as  
defined in Section 1.6 of this manual.  
3-8  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.3.2 Gas Conversion Procedures (cont.)  
Contact factory with the following information when performing conversions:  
• Fryer Serial Number  
• Fryer Model Number  
• Gas Type  
• Operating Altitude  
Conversions can only be executed by qualified, factory-authorized personnel.  
Pilot pressure adjustment  
Pressure flow adjustment  
(remove cover screw to access)  
(remove cover screw to access)  
Typical gas valve  
Regulator Vent  
Pilot gas supply connection.  
ON/OFF Gas-Cock Knob  
3.4 Electrical Connections  
The fryer when installed must be electrically grounded in accordance with local codes, or in the  
absence of local codes, with the National Electrical Code, ANSI/NFPA 70-(latest edition).  
DANGER  
This fryer is equipped with three-prong (grounding) plugs for protection against  
electrical shock and must be plugged directly into a properly grounded, three-prong  
receptacle. DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING  
PRONGS ON THESE PLUGS!  
The rating plate and wiring diagram are located inside the front door. The fryer is equipped with a  
120VAC single-phase 60-hertz system (Domestic), or 230VAC single-phase 50-hertz system  
(International/CE). Do not cut or remove the ground prong from any of the power cord plugs. Do  
not attempt to use the fryer during a power outage.  
DANGER  
This appliance requires electrical power for operation. Place the gas control valve in  
the OFF position in case of a prolonged power outage. Do not attempt to operate  
this appliance during a power outage.  
3-9  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.1 Initial Start-up  
WARNING  
The on-site supervisor is responsible for ensuring that operators are made aware of  
the inherent hazards of operating a hot oil frying system, particularly the aspects of  
system operation, oil filtration, draining and cleaning procedures.  
Cleaning: New units are wiped clean with solvents at the factory to remove any visible signs of dirt,  
oil, grease, etc. remaining from the manufacturing process, then coated lightly with oil. Before any  
food preparation, wash thoroughly with hot, soapy water to remove any film residue and dust or  
debris then rinse out and wipe dry. Also wash any accessories shipped with the unit. Close the drain  
valve completely and remove the crumb screen covering the heating tubes. Ensure the screws  
holding the thermostat and high-limit control sensing bulbs into the frypot are tight.  
Typical high-limit/sensor probe locations and mounting hardware.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is  
present to seal the joint between the frypot. Banging fry baskets on the strip to  
dislodge shortening will distort the strip, adversely affecting its fit. It is designed for  
a tight fit and should only be removed for cleaning.  
DANGER  
Never operate this appliance with an empty frypot. The frypot must be filled with  
water or cooking oil/shortening before lighting the burners. Failure to do so will  
damage the frypot and may cause a fire.  
WARNING  
When checking for burner ignition or performance, do not get too close to the  
burners. Slow ignition can cause possible flashback, increasing the potential for  
facial and body burns.  
4-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.1.1 Pilot Lighting Procedures, Electronic Ignition Systems  
Initial Pilot Lighting: All Frymaster/Dean fryers are tested, adjusted and calibrated to sea level  
conditions before leaving the factory. Adjustments to assure proper operation of pilot may be  
necessary on installation to meet local conditions, low gas pressure, differences in altitude and  
variations in gas characteristics. These adjustments correct possible problems caused by rough  
handling or vibration during shipment, and are to be performed only by qualified service personnel.  
These adjustments are the responsibility of the customer and/or the dealer and are not covered by the  
Frymaster/Dean warranty.  
The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve, then  
to the pilot and main burners. The pilot is located high in the cabinet center, at the base of the  
frypot.  
WARNING  
Never use a match or taper to light pilot on this ignition system.  
1. Turn gas "ON".  
2. Turn electric power "ON" with the appropriate rocker switch or controller/computer.  
3. The ignition module will energize the pilot gas supply and the ignitor. The ignitor spark will  
ignite the pilot gas. The presence of the pilot flame is then proved by a flame sensor, which  
sends a signal to the main gas supply, opening the valve. The operating thermostat or  
computer/controller controls the fryer after ignition.  
WARNING  
In the event of prolonged power failure, the ignition module will shut down and lock  
out the system. Turn the unit power "OFF" and them back "ON" after power has  
been re-established.  
4. If the pilot flame fails, the ignition module will shut down and lock out the system. To restart,  
turn the electric power "OFF", wait approximately 5 minutes for the system to recycle itself, then  
turn the power "ON" again. Repeat Steps 1-3.  
4-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.2 Boil-Out Procedure  
DANGER  
Never leave the fryer unattended during the boil-out process. If the boil-out solution  
boils over, turn the fryer off immediately and let the solution cool for a few minutes  
before resuming the process. To lessen the chance of boil over, turn the fryer’s gas  
valve knob to the PILOT position occasionally.  
WARNING  
Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit,  
or a portable filter unit. These units are not intended for this purpose, and will be  
damaged by the solution.  
DANGER  
Remove all drops of water from the frypot before filling with cooking oil or  
shortening. Failure to do so will cause spattering of hot liquid when the oil or  
shortening is heated to cooking temperature and may cause injury to nearby  
personnel.  
A. Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed  
in the back of the frypot.  
B. Operating thermostat-equipped fryers: Set dial/temperature controller to 225°F (107ºC), just  
above that of boiling water.  
C. Filtration/Boil-Mode equipped fryers: Turn fryer power switch to "ON". Press the fryer-  
reset switch (if applicable). Turn the boil-out switch "ON".  
CAUTION  
If the pilot and main burner go out, the fryer(s) MUST be left completely shut down at  
least 5 minutes before lighting.  
D. The main burner will ignite.  
E. When the solution nears boiling point, reset the temperature controller to 200°(93ºC).  
F. The burners should shut off just as the water starts to boil.  
CAUTION  
Do not leave fryer unattended. The boil-out solution may foam and overflow if fryer is  
left unattended. Press ON/OFF switch to the "OFF" position (Filtration/Boil-Mode  
equipped fryers) or reduce temperature (Operating Thermostat equipped fryers) to  
control this condition.  
4-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.2 Boil-Out Procedure (cont.)  
G. The burners will heat the boil-out solution to a simmer. Simmer the solution for  
approximately 45 minutes. Wearing protective gloves, scrub the sides of the frypot and the  
tubes with the L-shaped Teflon brush, being careful not to disturb the temperature sensing  
probes and the high-limit thermostat.  
H. Do not allow the water level to decrease below the bottom OIL LEVEL line in frypot during  
boil-out operation.  
WARNING  
Water or boil-out solution MUST not be allowed to drain into the filter pan or filter  
system. Irreversible damage will result if water is allowed into the system.  
I. After boil out is complete, turn the computer off. Drain the solution from the frypot. Place  
a metal stockpot of sufficient size to safely hold the entire contents of the frypot under the  
drain port to collect the water/boil-out solution. Do not allow water or boil-out solution to  
drain into the filter pan. The filter pump is not designed for water operation, and will be  
irreparably damaged (see warning statement above).  
J. Close the drain, add fresh water (without boil-out solution) and wash all surfaces of the  
frypot. Drain again.  
K. Refill the frypot with fresh water and vinegar to neutralize any residual boil-out solution.  
Wash all surfaces of the frypot. Drain completely and wipe down all surfaces of the frypot  
to completely remove all water.  
Computer-equipped fryers: See computer manual for boil-out programming and follow the  
above procedures for boil-out.  
DANGER  
Do not go near the area directly over the flue outlet while the fryer is operating.  
Always wear oil-proof, insulated gloves when working with the fryer filled with hot  
oil.  
Always drain hot oil into a metal stockpot of sufficient size to safely hold the entire  
contents of the frypot.  
4-4  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.3 Final Preparation  
WARNING  
NEVER set a complete block of solid shortening on top of heating tubes. To do so  
will damage the heating tubes and frypot, and void the warranty.  
4.3.1 Filling Fryer with Cooking Oil/Shortening  
A. When using a liquid shortening (cooking oil), fill the fryer to the bottom OIL LEVEL line  
scribed into the back of the frypot.  
B. When using a solid shortening, cut it into small pieces and pack it below the heat tubes,  
between the tubes and on top of the tubes, leaving no air spaces around the tubes. Do not  
disturb or bend the probe sensing bulbs.  
C. Press the computer on/off switch to "ON". The burners will initially operate in the MELT  
CYCLE mode until the shortening reaches 180°F. It will then automatically switch to  
normal operation.  
D. When the frypot is filled and the shortening is melted, carefully replace the crumb screen  
over the heat tubes. Wear oil-proof insulated gloves to avoid the potential for burn injury  
when placing crumb screen in frypot.  
For additional computer instructions, see computer manual that came with  
frying system.  
4-5  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
WARNING  
Drawings and photos used in this manual are intended to illustrate operational,  
cleaning and technical procedures and may not conform to on-site management  
operational procedures.  
5.1 General  
Frymaster FPD65 Series gas fryer filter systems come equipped with a filter-leaf assembly, which  
eliminates the need for filter paper. Filter powder is used to enhance the filtration process.  
5.2 Filtration Preparation  
On initial installation and before each use, remove all loose parts from the filter, wash the filter pan  
and all accessories in hot, soapy water and dry thoroughly.  
5.2.1 Assembling the Filter  
Frymaster FPD65 Series filter systems incorporate a filter-leaf assembly, in which a fine mesh  
screen is used to filter impurities and debris from the oil. The oil is pumped through the screen and  
then returned to the frypot.  
Assemble the filter pan as follows (see illustration below):  
1. Filter pan assembly.  
2. Filter-leaf assembly.  
3. Crumb screen.  
5
4
4. Front filter pan cover.  
2
5. Rear filter pan cover.  
3
1
5-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.2.1 Assembling the Filter (cont.)  
Assemble the filter as follows:  
1. Remove the filter pan covers.  
Filter pan with covers removed.  
2. Place the filter leaf assembly in the bottom of  
the filter pan, ensuring the filter disconnect is  
properly placed in the filter pan slot. Support  
the screen assembly by holding the supply  
pipe during installation.  
The bracket fits into a slot in the pan.  
3. Ensure the filter screen lies flat in the bottom  
of the pan and the supply connection bracket  
is properly positioned in the pan slot before  
proceeding.  
Filter leaf properly positioned in filter pan.  
5-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.2.1 Assembling the Filter (cont.)  
4. Place the crumb tray in filter pan.  
Crumb screen placement in filter pan.  
5. Replace the pan covers and install the filter  
pan into the cabinet. Ensure the connections  
are fully engaged. Ensure the filter pan  
opening is directly under the drain tubes to  
avoid splashing hot oil. The fryer is ready for  
filtering.  
The filter pan slides under the  
fryer (above), connecting with a  
slip fitting (right). The slip fitting  
is located between the drain  
tubes (above, arrow).  
5-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.2.2 Disassembling/Assembling and Cleaning an Optional Filter Leaf  
Follow these steps to clean a leaf-style filter:  
2
4
1
1
3
Filter Leaf Disassembly/Assembly  
Grasp the seal frame near each corner at the locking tab (1) and pull frame apart The seal frame will  
separate into two pieces. Separate the top and bottom screens (2 & 3) and remove the grid (4).  
Assemble in reverse order.  
5-4  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
Cleaning the Filter Leaf Assembly  
Clean the two seal frame pieces, screens and grid using a good quality degreaser and hot water from  
a spray nozzle. The groove in the seal frame pieces can be cleaned with the edge of a Scotch-Brite  
or similar cleaning pad.  
At each scheduled boil out, disassemble the filter leaf as described in Section 5.7.1 and place in the  
frypot filled with boil-out solution. Follow the boil-out procedure in Section 4.4.1, including placing  
the filter leaf in the vinegar solution to neutralize boil-out residue, and clean water to rinse away  
vinegar residue.  
Allow all filter leaf components to air dry or thoroughly dry with paper towels.  
5.3 Daily Filtration Operation  
WARNING  
Use caution and wear proper protective clothing. The oil to be filtered is at or near  
350°F (177°C). Ensure all hoses are connected properly and drain handles are in  
their proper position prior to operating any switches or valves. Failure to do this can  
result in severe burns.  
WARNING  
Drawings and photos used in this manual are intended to illustrate operational,  
cleaning and technical procedures and may not conform to on-site management  
operational procedures.  
5.3.1 General Overview  
The filter pump is turned on only after the oil is brought to operating temperature and drained into  
the prepared filter pan. The filter motor is then engaged and oil is drawn through the filter leaf  
assembly and pumped back into the frypot. The frypot drain valve remains open during the filtering  
process. The oil is cycled through the filter leaf assembly for approximately 10 minutes (see  
computer section for specific instructions). At the end of 10 minutes, the drain valve is closed,  
allowing the oil to pump back into the frypot. The pump should run for 15-30 seconds after bubbles  
appear in the frypot to ensure all oil or shortening is pumped from the drain pan and the oil-return  
lines. The frypot oil level should return to the top OIL LEVEL line. If not, add fresh oil or  
shortening to obtain the proper level. Remember, the oil is at operating temperature during all  
filtration procedures.  
The filter pump can be activated with a manual On/Off switch located under the fryer control panel  
if the oil-return, drain-flush or wand/dispose valves fail to activate the pump when opened. Contact  
an authorized service technician immediately for repair.  
Refer to specific store procedures for correct filter operation. Additional information can be found  
in the computer section of this manual.  
5-5  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.3.2 Filtering Tools  
Assemble tools to be used for filtering. These are supplied with the filter starter kit included with  
the fryer/filter system:  
• Frypot/Filter Brush– used to clean frypot and filter pan sides and bottom, heating tubes, and  
to dislodge sediment during filtration or shortening change.  
• Clean-Out Rod– used to dislodge heavy debris in the drain tube (when needed).  
The following tools are not required, but are recommended:  
• Measuring Cup– used to measure filter powder.  
• Fine Mesh Skimmer– used to remove large debris.  
Note: Prior to proceeding, put on safety goggles, neoprene gloves and heavy  
vinyl apron.  
NOTICE  
Follow specific store procedures when filtering the fryer. In the event store  
procedures are not available, the following instructions can be followed until specific  
store procedures are obtained.  
WARNING  
Filter ONLY one frypot at a time. The filter pan is designed to hold the contents of  
one frypot ONLY.  
5-6  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.4 Operating the Filter  
5.4.1 Filter Operation  
CAUTION  
NEVER operate the filter unit unless cooking oil is at operating temperature [~350°F  
(~177°C)].  
1. Remove fry baskets from frypot. Prior to  
filtering, skim any large debris from the oil  
with the fine mesh skimmer. Use extreme  
caution, as oil is at or near operating  
temperature [~350°F (~177°C)]. Use a metal  
scraper to gently remove debris from frypot  
walls above shortening level.  
Prior to filtering, skim any large debris from oil in  
frypot.  
2. Pour 12 ounces by volume of filter powder  
into the vat. Carefully stir the powder into  
the oil with the fine mesh skimmer.  
Adding filter powder to vat prior to filtering.  
3. Ensure the oil is at operating temperature  
(~350°F/177°C). Open the fryer drain valve.  
Allow the oil to drain into the filter pan. The  
computer will display OPEN DRAIN.  
Pull red handle to open drain valve and allow hot  
shortening to drain into filter pan.  
5-7  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.4.1 Filter Operation (cont.)  
4. When all the oil has drained from the frypot,  
connect the hose-wand assembly to the  
disconnect valve in the fryer cabinet. DO  
NOT ACTIVATE FILTER PUMP UNTIL  
THE HOSE HAS BEEN PROPERLY  
CONNECTED. Ensure the hose-disconnect  
is properly connected before proceeding.  
Remove the frypot wire rack prior to rinsing  
frypot.  
Hose/wand disconnect properly connected to  
disconnect valve in fryer cabinet (orientation of  
disconnect may vary according to system).  
5. Place the hose wand into the frypot being  
filtered and activate the rinse valve by turning  
the blue handle to "WAND" (where  
applicable), or by pressing the manual bypass  
switch (systems without oil disposal system).  
The filter pump will activate and oil will start  
flowing through the rinse hose.  
After the hose wand end is properly positioned in  
the frypot, activate the filter pump by turning the  
blue handle to "WAND" (where applicable).  
6. Hold the wand inside the frypot at a 45-  
degree angle while the rinse valve is opened.  
7. Use the wand to rinse debris from the frypot  
for approximately 3 minutes. At the end of 3  
minutes, the computer display will alternate  
from OPEN DRAIN to the timed  
countdown cycle (10 minutes). Turn the blue  
handle or the manual bypass switch to "OFF",  
and then close the drain valve (red handle).  
Disconnect and drain the hose of all  
shortening or oil. Hang hose upright to Use the wand to rinse debris from the frypot into  
the filter pan. Maintain a firm grip on the wand  
handle at all times.  
ensure no shortening remains in hose.  
5-8  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.4.1 Filter Operation (cont.)  
8. Begin the filtering process by pulling the  
yellow handle to open the oil-return valve  
(this activates the filter pump automatically).  
Begin the filtering process by pulling yellow handle  
to open oil return valve. Leave the drain valve  
(red handle) open during the filtering process.  
9. Oil will begin to pump from the filter pan  
into the frypot. Allow the oil to circulate  
through the frypot for the remainder of the  
timed  
countdown  
(approximately  
10  
minutes).  
"polishing".  
This process is known as  
Polishing the oil removes suspended particles,  
which increases the life of the oil.  
10. The computer will display FILL at the end  
of the timed countdown. Replace the frypot  
grid rack. Close the red drain valve handle to  
begin refilling the frypot.  
When the computer displays FILL, close the  
drain valve to begin refilling the frypot.  
5-9  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.4.1 Filter Operation (cont.)  
11. After all shortening is pumped back into the  
frypot, bubbles will form, indicating air in the  
oil return lines. Allow the shortening to  
bubble for 15-30 seconds to ensure all  
shortening is cleared from the return lines.  
An audible alarm will sound, indicating that  
the frypot is full. Push the yellow handle to  
close the oil return valve and deactivate the  
filter pump.  
Allow the oil to bubble for 15-30 seconds to  
ensure evacuation of all oil in the return lines.  
12. If the shortening level is low, add fresh  
shortening until the level is at the top OIL  
LEVEL line (the shortening is at operating  
temperature).  
Add fresh shortening until the level is at the top  
OIL LEVEL line.  
FRYPOT.  
DO NOT OVERFILL THE  
13. Do not allow crumbs to accumulate in the  
crumb tray. The crumb tray MUST be  
emptied into a fireproof container at the end  
of frying operations EACH day.  
Empty the filter pan crumb tray into a fire-proof  
container at the end of frying operations each day.  
DO NOT ALLOW CRUMBS TO ACCUMULATE IN  
TRAY.  
5-10  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 5: FILTRATION OPERATION  
5.4.1 Filter Operation (cont.)  
14. OPTIONAL EQUIPMENT: Drain-flushes  
are included on 5-battery and larger  
Frymaster FPD65 Series fryers.  
After  
filtering frypot farthest from the filter system  
for 10 minutes, close the oil return valve to  
stop the filtering process. Do not refill the  
frypot. Close the drain valve (red handle) on  
the frypot being filtered. Ensure all other  
valves (red and yellow handles) are closed.  
Pull the blue handle to open the flush valve  
(6-battery systems have two). After the drain  
line is clear of sediment (approximately 2  
minutes), push the blue handle to close flush  
valve. Open the oil-return valve (yellow  
handle) to refill the frypot.  
Left drain-flush handle location (arrow) for frypot  
#6.  
15. OPTIONAL EQUIPMENT: Shortening  
Disposal: Follow store procedures when  
disposing of spent shortening. Ensure the  
Shortening Disposal System is properly  
connected and working properly before  
proceeding. Turn the blue handle on the  
wand/dispose valve to "DISPOSE" to start  
the disposal process. Turn the blue handle to  
"OFF" when the disposal process for that  
frypot is complete.  
Blue handle in "DISPOSE" position. Turn handle  
to "OFF" after spent shortening is disposed of.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a  
fireproof container at the end of frying operations each day. Some food particles  
can spontaneously combust if left soaking in certain shortening material.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is  
present to seal the joint between the frypots. Banging fry baskets on the strip to  
dislodge shortening will distort the strip, adversely affecting its fit. It is designed for  
a tight fit and should only be removed for cleaning.  
5-11  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 6: PREVENTATIVE MAINTENANCE  
6.1 General  
DANGER  
Never attempt to clean the fryer during the cooking process or when the frypot is  
filled with hot oil/shortening. If water comes in contact with oil/shortening heated to  
cooking temperature, it will cause spattering of the oil/shortening, which can result  
in severe burns to nearby personnel.  
Any equipment works better and lasts longer when maintained properly and kept clean. Cooking  
equipment is no exception. Frymaster FPD65 Series gas fryers should be kept clean during the  
working day, and thoroughly cleaned at the end of each day. Below are recommendations for daily,  
weekly and periodic preventative maintenance.  
6.1.1 Daily  
WARNING  
Use a commercial grade cleaner formulated to effectively clean and sanitize food-  
contact surfaces. Read the directions and precautionary statements for use.  
Particular attention must be paid to the concentration of cleaner and the length of  
time the cleaner remains on the food-contact surfaces.  
A. Remove and wash all removable parts.  
B. Clean all exterior surfaces of the cabinet. Do not use cleaners, steel wool, or any other  
abrasive material on stainless steel.  
C. Filter the cooking oil and replace if necessary. The oil should be filtered more frequently  
when under heavy use.  
D. Clean filter pan, as well as, crumb tray as discussed on page 5-9.  
6.1.2 Weekly  
A. Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold  
the entire contents of the frypot for disposal. Do not use a glass or plastic container.  
B. Clean the frypot by following boil-out procedures in Chapter 4.2.  
WARNING  
Never allow water to boil down and expose the heating tubes. Frypot damage will  
result.  
6-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 6: PREVENTATIVE MAINTENANCE  
6.1.3 Periodic/ Annual  
The fryer should be inspected and adjusted periodically by qualified service personnel as part  
of a regular kitchen maintenance program.  
Frymaster/Dean recommends that the fryer be inspected at least annually by a Factory  
Authorized Service Technician as follows:  
• Inspect fryer cabinet inside and out, front and rear, for excessive oil build-up and/or oil  
migration. Verify that burners and associated components (i.e. gas valves, pilot assemblies,  
ignitors, etc.) are in good condition and functioning properly. Inspect all gas connections for  
leaks and ensure all connections are properly tightened.  
• Verify that temperature and high-limit probes are properly connected, tightened and functioning  
properly.  
• Verify all component box components (i.e. computer/controller, relays, transformers, interface  
boards, etc.) are in good condition and free from oil migration build-up and other debris. Inspect  
component box wiring and ensure all connections are tight and all wiring is in good condition.  
Ensure all safety features (i.e. drain safety switches, reset switches, etc.) are present and  
functioning properly.  
• Verify that frypot is in good condition and free of leaks. Verify that frypot tube diffusers are  
present and in good condition (i.e. no visible deterioration or damage).  
• Verify that all wiring and connections are tight and in good condition.  
Built-in Filtration:  
• Inspect all oil-return and drain lines for leaks and verify that all connections are tight.  
• Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the  
crumb basket, advise the owner/operator that the crumb basket should be emptied into a fireproof  
container and cleaned daily.  
• Verify that all O-rings and seals (including those on quick-disconnect fittings) are present and in  
good condition. Replace O-rings and seals if worn or damaged.  
6-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 6: PREVENTATIVE MAINTENANCE  
6.1.3 Periodic/ Annual (cont.)  
• Check filtration system integrity as follows:  
− With the filter pan empty, place each oil return handle, one at a time, in the "ON" position.  
Verify that the pump activates and that bubbles appear in the cooking oil/shortening of the  
associated frypot.  
− Close all oil return valves (i.e., place all oil return handles in the "OFF" position). Verify proper  
functioning of each oil return valve by activating the filter pump using the lever on one of the oil  
return handle microswitches. No air bubbles should be visible in any frypot.  
− Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to  
350°F (177°C) into the filter pan and close the frypot drain valve. Place the oil return handle in  
the "ON" position. Allow all cooking oil/shortening to return to the frypot (indicated by bubbles  
in the cooking oil/shortening. Return the oil return handle to the "OFF" position. The frypot  
should refill in no more than 2 minutes and 30 seconds.  
To ensure good fryer health and a safe environment, the fryer should be checked and adjusted  
periodically by qualified service personnel as part of a regular kitchen maintenance program.  
6.1.4 Stainless Steel Care  
DANGER  
DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe  
burns.  
All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day,  
and with a liquid cleanser designed for stainless steel at the end of each day.  
A. Do not use steel wool, abrasive cloths, cleansers or powders.  
B. Do not use a metal knife, spatula or any other metal tool to scrape stainless steel! Scratches  
are almost impossible to remove.  
C. If it is necessary to scrape the stainless steel to remove any encrusted materials, soak the area  
first to soften the deposit, then use a wood or nylon scraper only.  
6-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 7: TROUBLESHOOTING  
7.1 General  
DANGER  
Hot cooking oil/shortening will cause severe burns. Never attempt to move this  
appliance when filled with hot cooking oil/shortening or to transfer hot cooking  
oil/shortening from one container to another.  
DANGER  
This equipment should be unplugged when servicing, except when electrical circuit  
tests are required. Use extreme care when performing such tests.  
This appliance may have more than one electrical power supply connection point.  
Disconnect all power cords before servicing.  
Inspection, testing and repair of electrical components should be performed by an  
authorized service agent only.  
The problems and possible solutions covered are those most commonly encountered. To  
troubleshoot, perform the test set-up at the beginning of each condition. Follow each step in  
sequence.  
7.2 Pilot Burner Malfunction  
A. Pilot will not ignite; no evidence of gas at pilot burner.  
1. Check that gas valve is open and gas is present at the gas valve.  
2. Check pilot burner orifice for dirt or lint.  
3. Authorized Service Agent Only: Remove pilot burner gas-supply line and check for  
contamination; blow out if necessary, then reinstall.  
B. Pilot burner ignites but will not remain lit when gas valve manual knob is released.  
1. Check that thermopile lead is properly connected at the terminal block on the gas valve.  
2. Authorized Service Agent Only: Pilot flame may be too high or too low. Adjust pilot  
flame adjustment screw so that pilot flame extends about 3/4-inch (19-mm) above the top  
of the pilot burner.  
7-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 7: TROUBLESHOOTING  
7.2 Pilot Burner Malfunction (cont.)  
3. Check all connections for cleanliness and security.  
C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the  
thermopile completely at all times.  
1. Check for drafts that might be caused by air conditioning equipment or make-up air  
apparatus. Turn air-moving equipment off and recheck the pilot.  
7.3 Main Burner Malfunctions  
A. Main burner will not come "ON"; gas not detected at main burner.  
1. Check that the gas valve is open.  
2. Check that the pilot is ignited and is operating properly.  
3. Authorized Service Agent Only: Check the high-limit switch for continuity.  
4. Authorized Service Agent Only: Check the combination gas valve and replace if  
defective.  
B. Main burner flames are small and appear lazy; shortening does not come up to temperature  
quickly.  
1. Authorized Service Agent Only: Check gas pressure at the pressure tap of the gas valve.  
Use dial type or standard water-type U-gauge manometer. With burner in operation, the  
pressure should be 4" W.C. (10 mbar) for natural gas, and 11" W.C. (27.5 mbar) for  
propane. If not, remove the pressure regulator adjustment cover. Use screwdriver to  
turn the adjusting screw for proper pressure. Replace cover, re-check pressure and re-  
install pressure tap plug.  
C. Signs of excessive temperature; shortening scorches and quickly becomes discolored.  
1. Check operating thermostat. May be out of adjustment or calibration. Recalibrate if  
necessary.  
2. Check gas pressure as outlined above.  
3. Shortening used is of inferior quality and/or shortening has been used too long. Replace  
shortening.  
4. Ensure frypot is clean when refilling with new shortening.  
7-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 7: TROUBLESHOOTING  
7.3 Main Burner Malfunctions (cont.)  
D. Fryer will not reach the temperature setting and/or runs erratically.  
1. Incorrect location of sensor probe or defective temperature sensor.  
2. Loose wiring/wire connection  
E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature.  
1. Defective temperature probe; Call Authorized Service Agent.  
7-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 7: TROUBLESHOOTING  
7.4 Wiring Diagram, Main  
D
D
R E  
Y E L  
R E  
W H T  
W H T  
F U S E  
W H T  
D
G N  
B L U  
U B L  
F U S E  
B L K  
7-4  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 7: TROUBLESHOOTING  
7.5 Wiring Diagram, Filter  
7-5  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.1 Cabinetry and Related Components  
Typical Cabinetry Components  
(FPD665 Shown)  
22  
25  
15  
16  
18  
19  
17  
24  
14  
21  
23  
11  
13  
12  
4
10  
6
7
20  
5
8
9
2
3
1
8-1  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.1 Cabinetry and Related Components (cont.)  
ITEM  
1
2
3
4
5
6
*
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
*
*
23  
24  
25  
PART #  
810-0357  
810-0356  
823-3248  
202-1182  
201-1182  
200-1463  
200-2493  
200-1198  
823-3352  
200-1493  
200-1611  
200-4241  
200-2308  
200-1393  
200-1471  
202-1299  
201-4775  
202-4775  
201-4237  
202-4237  
201-1299  
823-3826  
200-3696  
200-3694  
200-1376  
200-1425  
200-4238  
210-3700  
COMPONENT  
Caster, 5" Swivel – With Brake  
Caster, 5" Swivel – Without Brake  
Support, Caster- Channel Base  
Gusset, Side Panel- Left  
Gusset, Side Panel- Right  
Channel, Base- Front & Rear- 2-Battery (FPD565 & FPD665)  
Channel, Base- Front & Rear- 1-Battery (FPD565 Only)  
Channel, Base- UFF Filter  
Support, Caster- UFF Base  
Frame, Base Lower Plate- UFF  
Base, Upper- UFF  
Plate, Motor Support- Offset  
Post, Door- UFF Cabinet  
Channel, Lower Joiner  
Duct, Door Access  
Panel, Side- Painted- Right  
Panel, Inner- Left  
Panel, Inner- Right  
Panel, Inner UFF- Left  
Panel, Inner UFF- Right  
Panel, Side- Painted- Left  
Fluecap  
Back, Upper Structural (FPD665)  
Back, Upper Structural (FPD565)  
Bracket, Restraining  
Back, Lower Structural- Right & Left Cabinet  
Back, Lower Structural- Middle UFF Cabinet  
Hanger, Basket- 2-Battery  
* Not Illustrated  
8-2  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.2 Doors, Topcaps and Related Components  
1
3
FPD665 Shown  
2
11  
12  
10  
9
8
13  
5
4
7
6
ITEM  
1
*
2
3
PART #  
824-1183  
824-1184  
824-1185  
824-0951  
COMPONENT  
Topcap, 4-Battery  
Topcap, 3-Battery  
Topcap, 2-Battery  
Wireway, Control Panel (Component Box: See Section 8.4 For  
Electronic Components)  
4
5
6
7
8
9
10  
*
*
11  
12  
13  
200-1301  
200-1185  
210-1424  
810-2105  
809-0918  
809-0191  
810-0066  
810-1105  
200-3663  
809-0266  
810-0179  
200-1675  
809-0413  
Pin, Door  
Panel, Door- Inner  
Panel, Door- Outer  
Handle, Door- Chrome  
Screw, #10-24 x ½" (Use With 810-2105)  
Washer, ¼" Lock (Use With 810-2105)  
Magnet, Door Catch- All Doors Except Filter  
Magnet, Door Catch- Filter Cabinet Doors  
Plate, Door Magnet (Use Where Magnet Contacts Stainless Steel)  
Screw, #10 x ½"  
Plug, Access (Handle Screws)  
Hinge, Lower Bracket- Door  
Spacer, Nylon- Lower Hinge/Door Pin  
*
* Not Illustrated  
8-3  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.3 Frypots, Burners and Related Components  
28  
30  
29  
1
2
26  
24  
3
5
27  
25  
6
17 16  
18  
19  
22  
23  
4
8
7
9
15  
14  
10  
13 12  
11  
20  
21  
8-4  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.3 Frypots, Burners and Related Components (cont.)  
ITEM  
1
2
3
4
5
*
*
6
7
8
9
10  
11  
12  
13  
*
14  
15  
*
16  
17  
18  
19  
20  
21  
*
*
22  
23  
*
24  
*
*
25  
*
26  
*
27  
28  
*
*
*
*
29  
30  
PART #  
823-3948  
210-5170  
810-2150  
810-2149  
810-2151  
200-2738  
200-2746  
200-1615  
809-0822  
809-0823  
810-2138  
813-0642  
813-0705  
813-0643  
810-2050  
810-2324  
823-3617  
807-3628  
807-3552  
813-0174  
813-0635  
813-0066  
813-0743  
813-0165  
813-0670  
813-0585  
813-0737  
810-2043  
809-0805  
200-1450  
807-1553  
807-1311  
807-1310  
810-0703  
810-0705  
810-2155  
810-2032  
812-1544  
106-2634SP  
200-4086  
200-4087  
200-4088  
200-3649  
810-2524  
106-2897SP  
COMPONENT  
Frypot- S/S- 65 Series  
Diffuser, Burner Tube  
Burner, Right  
Burner, Center  
Burner, Left  
Bracket, Burner Mounting  
Shield, Burner Heat  
Bracket, Manifold Mounting  
Bolt, ¼-20 x ½" Hex Head  
Nut, Nylock- ¼-20  
Valve, Trailing Pilot  
Tee, 1/8" NPT  
Plug, Brass- 1/8" Square Head  
Nipple, 1/8" NPT x Close BM  
Orifice, Natural- #44 (2.18 mm)  
Orifice, LP- #53 (1.40 mm)  
Manifold, Gas  
Valve, Gas- LP-24V, Honeywell  
Valve, Gas- Natural-24V, Honeywell  
Union- ¾" NPT BM  
Nipple, ¾ NPT x 2-½" BM  
Elbow- ¾" NPT 90° BM  
Nipple, ¾ NPT x 3-½" BM  
Elbow, Street- ½" NPT 90° BM  
Nipple, ½ NPT x 19" BM (Measure To Confirm Length)  
Nipple, ½ NPT x 20-½" BM (Measure To Confirm Length)  
Nipple, ½ NPT x 21" BM (Measure To Confirm Length)  
Clamp, Pipe- ½"  
Bolt, Pipe Clamp- ¼-20 x ½" Hex  
Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)  
Burner, Pilot- LP- Electronic Ignition  
Burner, Pilot- Natural- Electronic Ignition  
Sensor, Flame  
Gas Line, Main Pilot Supply- ¼ x 17-½"  
Gas Line, Main Pilot Supply- ¼ x 23"  
Burner, Trailing Pilot- LP  
Burner, Trailing Pilot- Natural  
Gas Line, Trailing Pilot Supply- ¼ x 12" (Not For Main Pilot)  
Flue Assembly, Complete  
Shield, Flue Heat  
Front, Flue Box  
Rear, Flue Box  
Deflector, Flue  
Grid, Frypot- 65 Series  
Cover, Frypot- 65 Series  
* Not Illustrated  
8-5  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.4 Component Box Components  
3
15  
14  
17  
16  
4
6
1
7
8
9
5
10  
11  
12  
13  
2
CM4-S  
18  
ITEM  
1
2
3
4
5
*
6
7
PART #  
823-3242  
210-1364  
200-1322  
200-1326  
807-3563  
807-1315  
806-4549  
807-0833  
807-0855  
807-0800  
807-1321  
807-3750  
807-3580  
807-3577  
807-3538  
807-3680  
806-7179  
200-2052  
807-3611  
106-1541SP  
806-8305  
106-3028  
823-3433  
COMPONENT  
Control Box (Inside Non-Filter Fryer Cabinets)  
Plate, Face (For Item #1)  
Bracket, Spark Module  
Cover, Spark Module  
Module, Ignition (Spark)  
Cable, Ignition Module  
Board, Interface  
Relay, 12VDC 5A 1PDT (Latching)  
Transformer, 120VAC 50/60 Hz -12V 20VA  
Transformer, 120VAC 50/60 Hz -24V 50VA  
Fuse Holder, Buss  
8
9
10  
*
11  
12  
*
13  
14  
15  
16  
17  
18  
Fuse, 5A  
Switch, Rocker- Manual Filter Power  
Breaker, Circuit- 7-Amp (115VAC Circuits)  
Breaker, Circuit- 5-Amp (230VAC Circuits)  
High-Limit Thermostat- Manual Reset 450° F (Non-CE Only)  
Device, Sound  
Bracket, Sound Device  
Relay, Filter- 24VAC Coil 24A  
Probe, Temperature- Computer  
Computer, CM4-S- With Bezel Generic (Segmented Programming)  
Computer, CM4-S- With Bezel Church’s Only (Segmented. Prog.)  
Bezel, Computer  
*
* Not Illustrated  
8-6  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.5 Filter Pan and Related Components  
11  
10  
9
12  
6
5
7
4
8
14  
13  
1
2
3
ITEM  
1
2
3
4
5
6
*
7
*
8
9
10  
11  
*
*
PART #  
823-4109  
810-2141  
809-0823  
810-2350  
810-2583  
810-2582  
803-0002  
823-4112  
813-0679  
823-3872  
823-3178  
210-1592  
810-2105  
809-0918  
809-0191  
200-2713  
210-1180  
823-3347  
COMPONENT  
Pan, Filter  
Caster, Filter Pan- 2"  
Nut, Nylock- ¼-20  
Leaf, Filter- 14-½ x 22-½"  
Fitting, Bottom- Filter Leaf  
Fitting, Top- Filter Leaf  
Powder, Filter- Box (Filter Magic- 100 1-Cup Applications)  
Tube, Suction  
Plug, Suction- 1/8" S/S Square Head  
Screen, Crumb  
Cover, Filter Pan- Front  
Cover, Filter Pan- Rear  
Handle, Pan Cover- Chrome  
Screw, #10-24 x ½" (Use With 810-2105)  
Washer, ¼" Lock (Use With 810-2105)  
Bracket, Slide Rail  
12  
13  
14  
Insert, Slide Rail Bracket  
Rail, Slide  
* Not Illustrated  
8-7  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.6 Oil-Drain Components  
22  
18  
17  
20  
19  
16  
15  
8
21  
23  
7
5
6
4
2
3
Typical Drain Components  
(FPD665 Shown)  
1
14  
9
13  
12  
11  
10  
8-8  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.6 Oil-Drain Components (cont.)  
ITEM  
1
*
2
3
4
5
6
7
PART #  
823-4189  
823-3441  
813-0829  
809-0884  
816-0544  
200-1840  
813-0749  
813-0165  
810-1069  
810-1057  
810-1668  
813-0062  
813-0096  
813-0686  
813-0784  
COMPONENT  
Pipe, Drain- Right- D665 (With Oil Disposal System)  
Pipe, Drain- Right- D565 (No Oil-Disposal System)  
Elbow, Drain Pipe- 75°  
Nut, Slip Joint- 1-½"  
O-ring (Slip-Joint Nut)  
Drain Manifold Tube  
Tee, 1-½" NPT With Handle  
Elbow, Street- ½ x ½" 90°  
Flex Line, 5/8" x 29-½ " (Measure To Confirm Length)  
Flex Line, 5/8 x 13" (Measure To Confirm Length)  
Adapter, 5/8" O.D. x ½"- Male (Use With 810-1057 and 810-1069)  
Elbow, ½" NPT BM 90°  
Nipple, ½ x 6" NPT BM  
Bell Reducer, 1-½ x ½" NPT  
8
9
10  
11  
12  
13  
14  
Drain Pipe, Left Side  
Drain Valve Components  
15  
16  
17  
18  
*
*
*
*
19  
20  
21  
22  
23  
106-1401  
200-1617  
210-2029  
200-1940  
823-3440  
809-0885  
809-0843  
816-0547  
807-2104  
809-0842  
816-0220  
200-1257  
810-2127  
Bracket, Microswitch (Optional On Some Units)  
Washer, Drain Valve (Use Without Microswitch)  
Bracket, Activator- Microswitch  
Handle (Actuator), Drain Valve  
Handle, Push/Pull- Drain (With Cap)  
Washer, 3/8 x 1 x .083"  
Cotter Pin  
Cap, Vinyl-Red  
Microswitch (Optional On Some Units)  
Nut, Nylock- #4-40 (Microswitch To Bracket)  
Insulation, Microswitch  
Retainer, Nut  
Drain Valve, 1-½" Full Port (With Washers & Nut)  
* Not Illustrated  
8-9  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.7 Oil-Return Components  
1
2
10  
5
2
6
3
17  
16  
4
2
2
12  
13  
8
10  
7
14  
Oil Disposal Plumbing  
(Optional)  
9
Rinse Hose Plumbing  
(Optional)  
10  
15  
2
Typical Oil-Return Components  
(FPD665 Shown)  
11  
ITEM  
1
2
PART #  
813-0156  
COMPONENT  
Plug, Pipe- Hex Head Extruded  
Nipple, Pipe (Measure To Confirm Length Prior To Replacing;  
Choose From Nipple Lengths Below)  
Nipple, ½" x Close NPT BM  
Nipple, ½ x 1-½" NPT BM  
Nipple, ½ x 2" NPT BM  
Nipple, ½ x 2-½" NPT BM  
Nipple, ½ x 3" NPT BM  
Nipple, ½ x 3-½" NPT BM  
Nipple, ½ x 4-½" NPT BM  
Nipple, ½ x 5" NPT BM  
Nipple, ½ x 5-½" NPT BM  
Nipple, ½ x 7-¼" NPT BM  
Nipple, ½ x 8" NPT BM  
Nipple, ½ x 8-½" NPT BM  
Nipple, ½ x 10-½" NPT BM  
Nipple, ½ x 12" NPT BM  
813-0022  
813-0087  
813-0298  
813-0265  
813-0460  
813-0247  
813-0251  
813-0646  
813-0742  
813-0674  
813-0672  
813-0673  
813-0698  
813-0515  
813-0418  
813-0670  
Nipple, ½ x 17" NPT BM  
Nipple, ½ x 19" NPT BM  
* Not Illustrated  
8-10  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.7 Oil-Return Components (cont.)  
ITEM  
PART #  
813-0173  
813-0003  
813-0165  
813-0051  
813-0062  
810-1003  
823-4234  
210-4239  
816-0549  
106-1837SP  
810-0278  
823-3187  
816-0548  
823-4174  
809-0885  
813-0463  
COMPONENT  
3
4
5
6
7
8
*
*
*
9
10  
*
Union, ½" NPT BM  
Tee, ½" NPT BM  
Elbow, Street ½" NPT BM 90°  
Coupling, ½" NPT BM  
Elbow, ½" NPT BM 90°  
Valve, Ball- Three-Way ½" 180°  
Handle, Wand/Disposal  
Bracket, Wand/Disposal Handle  
Cap, Handle- Blue (Cut Length To Fit)  
Disconnect Assembly, With Collar  
Valve, Ball- Oil-Return ½"  
Handle, Oil-Return Valve  
*
*
*
11  
Cap, Oil-Return Handle- Yellow  
Handle Assembly (Actuator)- Oil-Return Valve  
Washer, Actuator- Ball Valve- 3/8 x 1 x 0.083"  
Plug, Counter-Sink Hex ½"  
Oil Disposal Components  
12  
13  
14  
15  
*
*
16  
17  
810-1056  
823-3996  
810-0487  
810-1669  
810-0278  
816-0549  
810-2098  
810-2100  
Flexline, Oil Disposal- 5/8 x 52-½"  
Nipple Assembly, Oil Disposal  
Disconnect, Male- Oil Disposal  
Adapter, Female- 5/8 x ½"  
Handle, Oil-Return Flush Valve  
Cap, Flush Valve Handle- Blue  
Pump, Filter- 8GPM  
Motor, Filter Pump- 120/230VAC 1/3 HP  
* Not Illustrated  
8.8 Suction Tube, Oil-Return Components  
1
8
3
7
6
2
5
4
8-11  
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FRYMASTER FPD65 SERIES GAS FRYERS  
CHAPTER 8: PARTS LIST  
8.8 Suction Tube, Oil-Return Components (cont.)  
ITEM  
1
*
2
3
4
5
6
7
8
PART #  
810-0697  
826-1392  
813-0608  
823-3188  
813-0062  
813-0093  
813-0173  
813-0165  
COMPONENT  
Disconnect, Male- Suction Tube  
O-ring, Suction Tube Connection (Qty: 5)  
Coupling, Full- ½" NPT BM  
Suction Manifold Assembly  
Elbow, ½" x 90° NPT BM  
Nipple, ½ NPT x 4" NPT BM  
Union, ½" NPT BM  
Elbow, Street- ½" x 90° NPT BM  
Oil Suction Start Fitting  
Nipple- ½" NPT x Close BM  
Plug, ½" NPT BM Hex Head  
Tee, ½" NPT BM  
813-0022  
813-0156  
813-0003  
* Not Illustrated  
8-12  
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Frymaster, 8700 Line Avenue, Shreveport, Louisiana 71106  
TEL 1-318-865-1711  
FAX (Parts) 1-318-688-2200  
FAX (Tech Support) 1-318-219-7135  
819-6039  
SEPT 2008  
SERVICE HOTLINE  
1-800-551-8633  
PRINTED IN THE UNITED STATES  
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