Frymaster Fryer DF20000001 User Manual

Frymaster, a member of the Commercial Food Equipment Service Association, recommends  
using CFESA Certied Technicians.  
24-Hour Service Hotline 1-800-551-8633  
SEPTEMBER 2006  
* 8 1 9 6 1 5 3 *  
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IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THE ENODIS  
EQUIPMENT OTHER THANAN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY  
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE  
PART BEING USED IS MODIFIED FROM ITS ORIGINALCONFIGURATION, THIS WARRANTYWILL  
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY  
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY  
OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART  
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.  
NOTICE  
This appliance is intended for professional use only and is to be operated by qualied personnel only.  
A Frymaster DEAN Factory Authorized Service Center (FASC) or other qualied professional should  
perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualied  
personnel may void the manufacturer’s warranty.  
NOTICE  
This equipment must be installed in accordance with the appropriate national and local codes of the  
country and/or region in which the appliance is installed.  
NOTICE TO U.S. CUSTOMERS  
This equipment is to be installed in compliance with the basic plumbing code of the Building Ofcials  
and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the  
U.S. Food and Drug Administration.  
NOTICE  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical  
procedures and may not conform to onsite management operational procedures.  
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS  
U.S.  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:  
1) This device may not cause harmful interference, and 2) This device must accept any interference  
received, including interference that may cause undesired operation. While this device is a veried  
Class A device, it has been shown to meet the Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by  
the ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B  
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.  
DANGER  
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modications  
can cause property damage, injury, or death. Read the installation, operating, and service instructions  
thoroughly before installing or servicing this equipment. Only qualied service personnel may convert  
this appliance to use a gas other than that for which it was originally congured.  
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DANGER  
Adequate means must be provided to limit the movement of this appliance without depending upon the  
gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All  
fryers equipped with casters must be stabilized by installing restraining chains. If a exible gas line is  
used, an additional restraining cable must be connected at all times when the fryer is in use.  
DANGER  
No structural material on the fryer should be altered or removed to accommodate placement of the fryer  
under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.  
DANGER  
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips  
or contact with the hot oil.  
DANGER  
Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any other ap-  
pliance.  
DANGER  
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must  
be posted in a prominent location. This information can be obtained from the local gas company or  
gas supplier.  
DANGER  
The crumb tray in fryers equipped with a lter system must be emptied into a reproof container at the  
end of frying operations each day. Some food particles can spontaneously combust if left soaking in  
certain shortening material.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint  
between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip,  
adversely affecting its t. It is designed for a tight t and should only be removed for cleaning.  
DANGER  
This product contains chemicals known to the state of California to cause cancer and/or birth defects  
or other reproductive harm.  
Operation, installation and servicing of this product could expose you to airborne particles of glass wool  
or ceramic bers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass  
wool or ceramic bers in know to the State of California to cause cancer. Inhalation of carbon monox-  
ide is known to the State of California to cause birth defects or other reproductive harm.  
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APPLICATION SERIES FRYERS  
Table of Contents  
CHAPTER 1: Service Procedures  
1.1 General and Model Number Matrix.....................................................................................................1-1  
1.2 Wiring Diagrams..................................................................................................................................1-2  
1.2.1 FPP35/45 Electric Ignition ........................................................................................................1-2  
1.2.2 Flatbottom Wiring......................................................................................................................1-3  
1.2.3 MJ35/45 Computer w/ Electronic Ignition Wiring....................................................................1-4  
1.2.4 Dean Computer Wiring..............................................................................................................1-5  
1.2.5 Flatbottom Computer Wiring.....................................................................................................1-6  
1.2.6 Dean/Frymaster Transformer/Filter Box Wiring .......................................................................1-7  
1.2.7 Flatbottom 18/24 Transformer Box Wiring...............................................................................1-8  
1.2.8 Flatbottom 24/24 Filter Box Wiring ..........................................................................................1-9  
CHAPTER 2: Parts List  
2.1 Accessories ..........................................................................................................................................2-1  
2.2 Cabinetry..............................................................................................................................................2-2  
2.2.1 MJ35/45, H55 / D50, D60, D80 Combinations.........................................................................2-2  
2.2.2 MJ35/45, H55, D50, D60, D80 and Flatbottom Combinations................................................2-6  
2.3 Top Cap Assemblies...........................................................................................................................2-10  
2.4 Flue Caps, Control Panel Frame Assemblies and Bezels ..................................................................2-12  
2.5 Upper and Lower Cabinet Back Panels .............................................................................................2-14  
2.6 Door Assemblies................................................................................................................................2-16  
2.7 Drain Assemblies ...............................................................................................................................2-17  
2.8 Drain Valve Assemblies .....................................................................................................................2-20  
2.9 Filter Pump Assemblies .....................................................................................................................2-22  
2.10 Filter Plumbing ................................................................................................................................2-24  
2.11 Filter Pan Assemblies.......................................................................................................................2-25  
2.12 Transformer and Filter Box Assemblies ..........................................................................................2-26  
i
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APPLICATION SERIES FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.1 General  
Frymaster’s Application Series fryers combine many types of fryers such as MJ35/45, H55, D50/60/80,  
Flatbottom 1824 and 2424 fryers. Service procedures for each of the specic fryers are covered in each  
fryers respective service and parts manuals. These manuals are accessible online at www.frymaster.com  
under online literature.  
Fryer Service and Parts Manuals  
Performance Pro-Series Gas Fryers MJ35/45  
Pro H50/55 Series Gas Fryers  
Decathlon Gas Fryers  
Flatbottom Gas Fryers  
Flatbottom Electric Fryers  
Pro Electric H14/17/22 Electric Fryers  
RE Series RE14/17/22 Electric Fryers  
1721/18UE Electric Fryers  
819-6092  
819-6083  
819-5922  
819-6031  
819-6115  
819-5990  
819-6150  
819-5981  
Application Series Model Number Matrix  
Model*  
Conguration  
Two Station Fryers  
Five Station Fryers  
DF2x1  
DF2x2  
DF2x3  
DF2x5  
DF2x6  
DF2x7  
DF2x#  
D-HD160/MJ-H1x5CSC  
DF5x1  
DF5x#  
MJ-H2x5/D-HD360  
22424/MC/MJ-H3x5  
D-HD150/MJ-H1x5  
D-HD160/MJ-H1x5SC  
D-HD160/MC/MJ-H1x5  
MJ-H1x5/D-HD150  
D-HD160/MJ-H1x5  
MJ-H1x5/D-HD160  
Six Station Fryers  
DF6x1  
MJ-H2x5/2424//32424  
Three Station Fryers  
*NOTE: To shorten model numbers the  
zeros have been dropped.  
Example: DF2x1 = DF20000001  
DF3x1  
DF3x2  
DF3x3  
DF3x4  
DF3x5  
DF3x#  
DF3x#  
D-HD160/MJ-H2x5  
D-HD160/MJ-H2x5  
D-HD160/MJ-H2x5  
MJ-H1x5/D-HD250  
D-HD160/MJ-H2x5  
D-HD250/MJ-H1x5  
2424/MC/MJ-H2x5  
Nat Gas  
LP Gas  
Battered to Right of DF4x6  
Four Station Fryers  
DF4x1  
DF4x2  
DF4x3  
DF4x4  
DF4x5  
DF4x6  
DF4x#  
DF4x#  
DF4x#  
DF4x#  
MJ-H2x5/D-HD260  
Alz Back  
MJ-H2x5/D-HD250  
D-HD250/MJ-H2x5  
MJ-H2x5/D-HD260  
MJ-H3x5/MC/2424  
D-HD460  
D-HD160/MC/MJ-H3x5  
2424/MC/MJ-H3x5  
MJ-H2x5/21824  
SS Back  
Battered to Left of DF3x5  
32424/D-HD160  
1-1  
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APPLICATION SERIES FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.2 Wiring Diagrams  
1.2.1 FPP35/45 Electronic Ignition  
1-2  
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