Frymaster, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
JAN 2011
* 8 1 9 6 6 6 6 *
E-mail: [email protected]
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE
PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER
Copper wire suitable for at least 167°F (75°C) must be used for power connections.
DANGER
The electrical power supply for this appliance must be the same as indicated on the rating and
serial number plate located on the inside of the fryer door.
DANGER
This appliance must be connected to the voltage and phase as specified on the rating and serial
number plate located on the inside of the fryer door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring diagrams
furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WARNING
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may
result.
WARNING
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs
must be lifted during movement to avoid damage and possible bodily injury. For a moveable or
portable installation, Frymaster optional equipment casters must be used.
WARNING
Do not use water jets to clean this equipment.
WARNING
This equipment is intended for indoor use only. Do not install or operate this equipment in
outdoor areas.
i
Download from Www.Somanuals.com. All Manuals Search And Download.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If
the restraint kit is missing contact your local Frymaster Factory Authorized Service Center
(FASC) for part number 826-0900.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all
electrical power from the fryer.
ELECTRICAL POWER SPECIFICATIONS
Three (3) Phase Requirements
MINIMUM SIZE
AMPS PER LEG
WIRE
SERVICE
2
kW
17
17
17
17
17
17
21
21
21
21
21
21
VOLTAGE
208
PHASE
AWG
mm
16
16
16
16
16
16
25
25
16
16
16
16
L1
48
41
21
26
24
25
57
50
25
N/A
29
27
L2
48
41
21
26
24
25
57
50
25
L3
48
41
21
26
24
25
57
50
25
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
3
3
3
4
4
4
6
6
6
6
6
6
4
4
6
6
6
6
240
480
220/380
240/415
230/400
208
240
480
220/380
240/415
230/400
N/A N/A
29
27
29
27
ii
Download from Www.Somanuals.com. All Manuals Search And Download.
E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF
CONTENTS
CAUTIONARY STATEMENTS........................................................................................................ i
ELECTRICAL POWER SPECIFICATIONS................................................................................. ii
CHAPTER 1: Service Procedures
1.1 General .............................................................................................................................. 1-1
1.2 Replacing a Controller....................................................................................................... 1-1
1.3 Replacing Component Box Components .......................................................................... 1-1
1.4 Replacing a High-Limit Thermostat.................................................................................. 1-3
1.5 Replacing a Temperature Probe ........................................................................................ 1-3
1.6 Replacing a Heating Element............................................................................................ 1-5
1.7 Replacing Contactor Box Components ............................................................................. 1-6
1.8 Replacing a Frypot ............................................................................................................ 1-7
1.9 Built-In Filtration System Service Procedures.................................................................. 1-9
1.9.1
1.9.2
1.9.3
Filtration System Problem Resolution ............................................................... 1-9
Replacing the Filter Motor, Filter Pump and Related Components................. 1-10
Replacing the Filter Transformer or Filter Relay............................................. 1-12
1.10 Basket Lift Service Procedures ....................................................................................... 1-12
1.11 Interface Board Diagnostic Chart.................................................................................... 1-15
1.12 Probe Resistance Chart.................................................................................................... 1-16
1.13 Wiring Diagrams ............................................................................................................. 1-17
1.13.1 Basket Lift (480V/120V Control Supply)........................................................ 1-17
1.13.2 PBI Basket Lift................................................................................................. 1-18
1.13.3 Standard Component Wiring............................................................................ 1-18
1.13.4 Component Wiring – Single Phase .................................................................. 1-18
1.13.5 Component Wiring – 480V Non-Filter ............................................................ 1-21
1.13.6 Component Wiring – Fast Ready ..................................................................... 1-22
1.13.7 Component Wiring – KFC-1............................................................................ 1-23
1.13.8 Contactor Box – Domestic 17 kW ................................................................... 1-24
1.13.9 Contactor Box – Domestic 21 kW ................................................................... 1-24
1.13.10 Contactor Box – Export.................................................................................... 1-25
CHAPTER 2: Parts List
2.1 Accessories........................................................................................................................ 2-1
2.2 Cabinetry ........................................................................................................................... 2-2
2.2.1
2.2.2
2.2.3
Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps........ 2-2
Cabinet Bases, Braces and Associated Parts...................................................... 2-5
Basket Lift Assembly and Associated Parts....................................................... 2-7
2.3 Filtration System Components.......................................................................................... 2-9
2.3.1
2.3.1
Filter Pan ............................................................................................................ 2-9
Filter Pump....................................................................................................... 2-11
2.4 Drain System Components.............................................................................................. 2-12
2.4.1
2.4.2
Drain Valves and Associated Parts .................................................................. 2-12
Drain Tube Sections and Associated Parts....................................................... 2-14
2.5 Oil Return System Components...................................................................................... 2-15
2.5.1
2.5.2
2.5.3
Oil Disposal Wand ........................................................................................... 2-15
KFC Over-the-Top Return ............................................................................... 2-18
Drain Flush....................................................................................................... 2-19
iii
Download from Www.Somanuals.com. All Manuals Search And Download.
E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS
TABLE OF CONTENTS (cont.)
2.6 Heating Elements ............................................................................................................ 2-20
2.6.1
2.6.2
Element Assemblies and Hardware.................................................................. 2-20
Element Tube Assembly .................................................................................. 2-22
2.7 Frypots and Associated Components .............................................................................. 2-33
2.8 Controllers....................................................................................................................... 2-24
2.9 Electronics and Electrical Components........................................................................... 2-25
2.9.1
2.9.2
2.9.3
2.9.4
2.9.5
Component Boxes ............................................................................................ 2-25
Contactor Boxes ............................................................................................... 2-27
Fuse Boxes ....................................................................................................... 2-29
Terminal Blocks ............................................................................................... 2-30
Cordsets............................................................................................................ 2-31
2.10 Wiring ............................................................................................................................. 2-31
2.10.4 Contactor Box Wiring Assemblies 6-Pin (Left) & 9-Pin (Right) Elements..... 2-31
2.10.5 Main Wiring Harnesses.................................................................................... 2-32
2.11 Pin Connectors ................................................................................................................ 2-33
2.12 Fasteners.......................................................................................................................... 2-34
iv
Download from Www.Somanuals.com. All Manuals Search And Download.
E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical
power supply.
When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate re-assembly.
1.2 Replacing a Controller
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
3. Remove the two screws from the upper corners of the control panel. The control panel is hinged
at the bottom and swings open from the top.
4. Unplug the wiring harness from the connector on the back of the controller and disconnect the
grounding wire from terminal adjacent to the connector. Remove the control panel assembly by
lifting it from the hinged slots in the control panel frame.
5. Remove the controller from the control panel assembly and install the replacement controller.
Reinstall the control panel assembly by reversing steps 1 and 2.
1.3 Replacing Component Box Components
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
3. Remove the two screws from the upper corners of the control panel and allow the control panel
to swing down.
4. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the
grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.
Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.
5. Disconnect the wiring from the component to be replaced, being sure to make a note of where
each wire was connected.
6. Dismount the component to be replaced and install the new component, being sure that any
required spacers, insulation, washers, etc. are in place.
1-1
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTE: If more room to work is required, the control panel frame assembly may be removed by
removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this
option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The
cover plate on the lower front of the component box may also be removed if desired. Removing
the component box itself from the fryer is not recommended due to the difficulty involved in
disconnecting and reconnecting the oil-return valve rods, which pass through openings in the
component box.
Remove these three
screws at each end.
Remove these two screws
from the center supports.
Removing the Control Panel Frame and Top Cap Assembly
7. Reconnect the wiring disconnected in Step 3, referring to your notes and the wiring diagrams on
the fryer door to ensure that the connections are properly made. Also, verify that no other wiring
was disconnected accidentally during the replacement process.
8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.
1.4 Replacing a High-Limit Thermostat
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
3. Remove the four screws from both the left and right sides of the lower back panel.
1-2
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin
connector C-6. Note where the leads are connected prior to removing them from the connector.
Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of
the connector.
5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.
6. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it
securely into the frypot.
7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the
left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and
2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the
leads go into positions 7 and 8. In either case, polarity does not matter.
8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.
9. Reinstall the back panels reposition the fryer under the exhaust hood, and reconnect it to the
electrical power supply to return the fryer to service.
1.5 Replacing a Temperature Probe
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
3. Remove the four screws from both sides of the lower back panel. Then remove the two screws
on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to
remove from the fryer.
4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads
are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and
using a pin-pusher push the pins of the temperature probe out of the connector.
1-3
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the
probe to the element (see illustration below).
6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and
through the element tube assembly.
7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the
grommet is in place. Secure the probe to the elements using the bracket which was removed in
Step 5 and the metal tie wraps which were included in the replacement kit.
8. Route the probe wires out of the tube assembly following the element wires down the back of the
fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing
with wire ties.
9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For
full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead
goes into position 3 and the white lead into position 4 of the connector. For the left half of a
dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the
white lead into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.
10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the
movement of the springs. Rotate the elements up and down making sure that movement is not
restricted and that the wires are not pinched.
11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply to return the fryer to service.
1.6 Replacing a Heating Element
1. Perform steps 1-3 of section 1.5, Replacing a Temperature Probe.
1-4
Download from Www.Somanuals.com. All Manuals Search And Download.
2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element
being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher,
disconnect the probe wires from the 12-pin connector C-6.
3. Remove screws holding element wiring cover in place and remove cover.
4. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left
element (as viewed from the front of the fryer) or the 9-pin connector for the right element.
Press in on the tabs on each side of the connector while pulling outward on the free end to extend
the connector and release the element leads (see photo below). Pull the leads out of the
connector and out of the wire sleeving.
5. Raise the element to the full up position and support the elements.
6. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the
element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped
together. For full-vat units, remove the element clamps before removing the nuts and screws that
secure the element to the tube assembly.
7. If applicable, recover the probe bracket and probe from the element being replaced and install
them on the replacement element. Install the replacement element in the frypot, securing it with
the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the
tube and element assembly.
8. Route the element leads through the element tube assembly and into the wire sleeving to prevent
chafing. Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear
from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to
prevent the edge of the tube assembly from chafing the wires. Press the pins into the connector
in accordance with the diagram on the following page, and then close the connector to lock the
leads in place. NOTE: It is critical that the wires be routed through the sleeving to prevent
chafing.
1-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Index Marker marks
Position 1
3
6
9
2
5
8
1
4
7
3
6
2
5
1
4
6
R
5
R
2
R
6L 5L 4L 3L 2L 1L
4R
3R
1R
9. Reconnect the element connector ensuring that the latches lock.
10. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration
below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and
the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and
the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.
10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.
11. Lower the element down onto the basket rack.
12. Reinstall the tilt housing, upper cover and back panels, reposition the fryer under the exhaust
hood, and reconnect it to the electrical power supply.
1.7 Replacing Contactor Box Components
1. If replacing a contactor box component above the built-in filter system, remove the filter pan and
lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate
metal container. If replacing a contactor box component in a non-filter unit or a frypot that’s not
over the filter pan, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other
appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply.
3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the
filter pan are accessed by sliding under the fryer. They are located to the left and right above the
1-6
Download from Www.Somanuals.com. All Manuals Search And Download.
guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the
filter pan are accessed by opening the fryer door directly under the affected frypot.
4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is
required to replace the component.
5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.
1.8 Replacing a Frypot
1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a
Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a frypot over
the filter system, remove the filter pan and lid from the unit.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the
upper tabs.
4. Remove the two screws from the upper corners of the control panels and allow them to swing
down (see illustration and photo on page 1-1).
5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the
controllers by lifting them from the hinge slots in the control panel frame.
6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel.
7. To remove the tilt housing remove the hex head screws from the rear edge of the housing. The
housing can be lifted straight up and off the fryer.
8. Remove the control panel by removing the screw in the center and the nuts on both sides.
9. Loosen the component boxes by removing the screws, which secure them in the cabinet.
10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.
11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.
12. Remove the top-connecting strip that covers the joint with the adjacent frypot.
13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of
each section of drain tube, and remove the tube assembly from the fryer.
1-7
Download from Www.Somanuals.com. All Manuals Search And Download.
14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the
switch(es).
15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the
high-limit thermostat leads.
16. Disconnect the oil return flexline(s) at the frypot end(s).
17. Raise the elements to the “up” position and disconnect the element springs.
18. Remove the machine screws and nuts that secure the element tube assembly to the frypot.
Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of
the fryer with wire ties or tape.
19. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.
20. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)
from the frypot. Clean threads and apply Loctite™ PST 567 or equivalent sealant to the threads
of the recovered parts and install them in the replacement frypot.
21. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
step 7 to attach the frypot to the fryer.
22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts
removed in step 14.
23. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to
secure heater strips to the flexlines.
24. Insert the high-limit thermostat leads disconnected in step 13 (see illustration on page 1-3 for pin
positions).
25. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below
then reinstall the switch covers.
RIGHT
DRAIN SAFETY SWITCH
ORANGE Pin 15 J4
BLUE Pin 1 C6
LEFT
DRAIN SAFETY SWITCH
(DUAL-VAT ONLY)
ORANGE Pin 7 J4
BLUE Pin 7 C6
26. Reinstall the drain tube assembly.
27. Reinstall the top connecting strips, top cap, control panel, component box, tilt housing and back
panels.
28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground
wires.
29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.
1-8
Download from Www.Somanuals.com. All Manuals Search And Download.
1.9 Built-in Filtration System Service Procedures
1.9.1 Filtration System Problem Resolution
One of the most common causes of filtration problems is placing the filter paper on the bottom of the
filter pan rather than over the filter screen.
CAUTION
Ensure that filter screen is in place prior to filter paper placement and filter pump
operation. Improper screen placement is the primary cause of filtration system
malfunction.
Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. Missing or
worn O-rings allow the pump to take in air and decrease its efficiency.
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the
motor at the front of the fryer.
If the pump starts after resetting the thermal overload switch, then something is causing the motor to
overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating
the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.
Pump overheating can be caused by:
Sediment Particle
• Solidified shortening in the pan or
filter lines, or
• Attempting to filter unheated oil
Oil Flow
(cold oil is more viscous,
overloading the pump motor and
causing it to overheat).
If the motor runs but the pump does not
return oil, there is a blockage in the pump.
Incorrectly sized or installed paper/pads will
allow food particles and sediment to pass
Sediment Particle
Up for reverse
through the filter pan and into the pump.
When sediment enters the pump, the gears
bind, causing the motor to overload, again
tripping the thermal overload. Shortening
that has solidified in the pump will also
cause it to seize, with the same result.
Down for forward
A pump seized by debris or hard shortening
can usually be freed by manually moving
the gears with a screwdriver or other
instrument.
1-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Disconnect power to the filter system, remove the input plumbing from the pump, and use a
screwdriver to manually turn the gears.
● Turning the pump gears in reverse will release a hard particle.
● Turning the pump gears forward will push softer objects and solid shortening through the
pump and allow free movement of the gears.
Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction
tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is
left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item
out with an auger or drain snake. Compressed air or other pressurized gases should not be used to
force out the blockage.
1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components
1. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as
the pump suction flexline at the end of the filter pan connection (see photo below).
Disconnect flexlines indicated by the arrows.
4. Remove the cover plate from the front of the motor and disconnect the motor wires.
5. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the
vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.
1-10
Download from Www.Somanuals.com. All Manuals Search And Download.
6. When complete, reverse steps to reinstall the bridge. NOTE: The black motor wires go on the
top terminal, the white on the bottom. The pump solenoid valve wires go in positions 1 and 4 of
the 6-pin connector C-2; the vent vacuum-breaker solenoid valve wires go in positions 2 and 5;
the red/black heater tape wires go into position 3 and the violet/white wires go into position 6
(see illustration on the following page).
7. Disconnect any heater tape wiring from connectors and remove heater tape. Motor and pump can
be separated and removed individually or as one unit.
Rib marks position 1
2
1
3
4
5
6
Oil Return Solenoid, Vent Solenoid
and Heater Lead Positions
8. Reconnect the unit to the electrical power supply, and verify that the pump is functioning
correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there
should be strong suction at the intake fitting and outflow at the rear flush port.)
9. When proper operation has been verified, reinstall the back panels and the filter pan and lid.
10. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to
return the fryer to service.
1.9.3 Replacing the Filter Transformer or Filter Relay
Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to
expose the interior of the left component box. The filter transformer and relay are behind the
controller on a single fryer or just right of the filter in a bank of two or more. The filter transformer
and relay are located as shown in the illustration below. .
RE Control Box
1-11
Download from Www.Somanuals.com. All Manuals Search And Download.
1.10 Basket Lift Service Procedures
High Production RE Series electric fryers may be equipped with automatic basket lifts. Basket lifts
always come in pairs, although each operates independently.
A modular basket lift (illustrated on the following page) is a self-contained sub-assembly
consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible-
drive gear motors, and four microswitches. The gear motors engage the teeth of the rods, moving
them up or down depending upon the motors’ direction of rotation. The microswitches at the upper
and lower limits of movement stop the motors when the basket is in the full up or full down position.
Timing circuitry in the controller initiates and stops basket lift operation depending upon the
variables programmed by the operator. When the product button is pressed, the timing circuitry
activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches
stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow thus
reversing the motor direction.
When the product button is pushed on the computer/controller, current flows through a coil in the
basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the
normally open upper-micro-switch. When the downward-moving rod opens the lower normally
closed microswitch, the power to the motor ceases to flow. When the computer/controller times out,
the current to the relay coil is cut, allowing the upper circuit to be activated. The basket lift then
raises and re-closes the lower microswitch. When the basket lift rod clears the upper microswitch,
the microswitch reopens, power to the circuit is cut, and the motor stops. Pushing the product button
restarts the cycle.
Problems with the basket lift can be grouped into three categories:
●
●
●
Binding/jamming problems
Motor and gear problems
Electronic problems
208-250V Configuration
100-120V Configuration
1-12
Download from Www.Somanuals.com. All Manuals Search And Download.
BINDING/JAMMING PROBLEMS
Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate® or similar lightweight white grease to the rod and
bushings to correct the problem.
With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just
enough slack to be rotated slightly.
MOTOR AND GEAR PROBLEMS
With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.
If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. A failed motor brake cannot be
repaired and requires replacement of the motor itself.
If power is reaching the motor but the motor fails to run, the motor is burned out and must be
replaced.
ELECTRONIC PROBLEMS
Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.
Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow
through the individual components up to and including the motor. Using a multimeter set to the 250
VAC range, check the connections on both sides of the component for the presence of the applied
line voltage. The schematic below and the wiring diagram on page 1-16 can identify the
components and wiring connection points.
1-13
Download from Www.Somanuals.com. All Manuals Search And Download.
1.11 Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using only
a multimeter.
Diagnostic LED Legend
CMP indicates power from 12V transformer
24
HI
indicates power from 24V transformer
(RH) indicates output (closed) from right latch
relay
HI
HT
HT
AL
AL
(LH) indicates output (closed) from left latch relay
(RH) indicates output from right heat relay
(LH) indicates output from left heat relay
(RH) indicates output (open) from right latch relay
(LH) indicates output (open) from left latch relay
PN 106-6664
NOTE – When testing the test points on J1
and J2 test use the illustration above dis-
regarding any silk-screened numbers on
the board depicting the location of Pin 1.
Pin 1 is located in the bottom right corner of
both J1 and J2. These test points are ONLY
for RE Series boards with J1 and J2 plugs on
the front of the board.
Meter Setting
12 VAC Power
24 VAC Power
Test
50 VAC Scale
50 VAC Scale
R X 1000 OHMS
R X 1000 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
Pin
3 of J2
2 of J2
Pin
Results
1 of J2 12-16 VAC
Chassis 24-30 VAC
*Probe Resistance (RH)
*Probe Resistance (LH)
High-Limit Continuity (RH)
High-Limit Continuity (LH)
Latch Contactor Coil (RH)
Latch Contactor Coil (LH)
Heat Contactor Coil (RH)
Heat Contactor Coil (LH)
11 of J2 10 of J2 See Chart
1 of J1
9 of J2
6 of J1
8 of J2
5 of J1
7 of J2
4 of J1
2 of J1 See Chart
6 of J2 0 - OHMS
9 of J1 0 - OHMS
Chassis 3-10 OHMS
Chassis 3-10 OHMS
Chassis 11-15 OHMS
Chassis 11-15 OHMS
* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
1-14
Download from Www.Somanuals.com. All Manuals Search And Download.
1.12 Probe Resistance Chart
Probe Resistance Chart
For use with fryers manufactured with Minco Thermistor probes only.
F
60
65
70
75
80
85
90
OHMS
1059
1070
1080
1091
1101
1112
1122
1133
1143
1154
1164
1174
1185
1195
C
F
OHMS
1204
1216
1226
1237
1247
1258
1268
1278
1289
1299
1309
1320
1330
1340
C
F
OHMS
1350
1361
1371
1381
1391
1402
1412
1422
1432
1442
1453
1463
1473
1483
C
F
OHMS
1493
1503
1514
1524
1534
1544
1554
1564
1574
1584
1594
1604
1614
1624
C
F
OHMS
1634
1644
1654
1664
1674
1684
1694
1704
1714
1724
1734
1744
1754
1764
C
16
18
21
24
27
29
32
35
38
41
43
46
49
52
130
135
140
145
150
155
160
165
170
175
180
185
190
195
54
57
60
63
66
68
71
74
77
79
82
85
88
91
200
205
210
215
220
225
230
235
240
245
250
255
260
265
93
96
99
270
275
280
285
290
295
300
305
310
315
320
325
330
335
132
135
138
141
143
146
149
152
154
157
160
163
166
168
340
345
350
355
360
365
370
375
380
385
390
395
400
405
171
174
177
179
182
185
188
191
193
196
199
202
204
207
102
104
107
110
113
116
118
121
124
127
129
95
100
105
110
115
120
125
1-15
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13 Wiring Diagrams
1.13.1 Basket Lift
1-16
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.2 PBI Basket Lift
1-17
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.3
Standard Component Wiring
1-18
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.4 Component Wiring – Single Phase
1-19
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.5 Component Wiring – 480V Non-Filter
1-20
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.6 Component Wiring - Fast Ready
1-21
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.7 Component Wiring – KFC-1
1-22
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.8 Contactor Box – Domestic, 17 kW
1.13.9 Contactor Box – Domestic, 21 kW
1-23
Download from Www.Somanuals.com. All Manuals Search And Download.
1.13.10 Contactor Box – Export
1-24
Download from Www.Somanuals.com. All Manuals Search And Download.
E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS
CHAPTER 2: PARTS LIST
2.1 Accessories
1
2
3
6
4
5
7
8
9
ITEM
PART #
809-0985
810-2794
230-4318
809-0941
803-0197
803-0278
COMPONENT
Thumbscrew, ¼ -20 X 1⅜-inch
1
2
*
*
3
4
5
Basket Hanger
Basket Hanger, KFC
Spacer, Basket Hanger
Cleanout Rod, 27-inch
Brush, Teflon, L-shaped
Joiner Strip
230-4766
823-7066
230-5382
823-7100
823-6341
108-0220
108-0217
803-0304
803-0387
810-3066
803-0293
803-0342
823-7169
Standard
Church’s/Popeye’s
Battering Strip (Standard, 1 per 5-vat or 6-vat unit)
Battering Strip (Church’s, 1 per 5-vat or 6-vat unit)
Caster Battering Plate
Frypot Cover
Frypot Cover, Church’s
Basket, Twin
Grid, Basket Support
Grid, Basket Support, Church’s
Gloves, Hot Oil/Neoprene (pair)
Powder, Filter (25 count box)
Splash Guard, Church’s or Popeye’s
6
*
7
8
9
*
*
*
* Not illustrated.
2-1
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2 Cabinetry
2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors
2-2
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.)
ITEM
PART #
COMPONENT
1
Back, Cabinet
Standard
x1
220-5033
220-5034
220-5149
220-5618
x2, x4 (2), x5 (1)
x3, x5 (1), x6 (2)
KFC with Over the Top Filtration (2-vat)
Church’s/Popeye’s
220-5313
220-5314
220-5315
220-7582
220-5617
x1
x2, x5 (1), x4 (2)
x3, x5 (1), x6 (2)
Single Filter Cabinet
With Basket Lift
2
Tilt Housing
823-7019
823-6947
823-6874
823-7022
x1
x2
x3
x4
KFC with Over the Top Filtration
823-7014
823-6782
823-7133
x1
x2
x3
Church’s/Popeye’s
823-7022
823-7073
823-7074
823-7075
823-5440
x1
x2, x5 (1)
x3, x5 (1), x6 (2)
x4
3
4
Cove, Element Tilt Housing
Top Cap
Frymaster
108-0026
106-9429
106-9602
108-0027
x1
x2, x5 (1)
x3, x5 (1), x6 (2)
x4
Dean
108-0034
108-0040
108-0042
108-0036
x1
x2, x5 (1)
x3, x5 (1), x6 (2)
x4
Church’s/Popeye’s
x1
x2, x5 (1)
x3, x5 (1), x6 (2)
x4
108-0128
108-0126
108-0127
108-0130
5
Control Frame
Standard
x1
106-5492
106-5907
106-6085
106-4574
x2, x5 (1)
x3, x5 (1), x6 (2)
x4
* Not illustrated.
2-3
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.)
ITEM
PART #
COMPONENT
FAST
106-8427
106-7166
x1
x2
6
Computer Bezel
Standard
230-0489
210-8175
x1, x3 (1), x5 (1)
x2, x3 (1), x4 (2), x5 (2), x6 (3)
KFC
230-5478
230-5477
x1, x3 (1), x5 (1)
x2, x3 (1), x4 (2), x5 (2), x6 (3)
K3000
230-7720
230-7721
230-4771
106-4309
210-8075
200-8076
106-4067
810-0275
210-8077
810-2346
x1, x3 (1), x5 (1)
x2, x3 (1), x4 (2), x5 (2), x6 (3)
With Switch Cut-out (1 per wand connection for Church’s/Popeye’s)
Door, Left or Right (Left shown – move handle to opposite side for Right) - Standard
7
8
9
10
11
12
Panel, Door
Panel, Liner
Pin Assembly
Spring, Door Hinge/Pin
Handle
Magnet
* Not illustrated.
2-4
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2.2 Cabinets, Bases, Braces, and Associated Parts (FINAL)
8
6
13
2
11
9
3
12
5
4
1
16
10
15
7
14
18
20
19
17
Three-vat unit shown here.
ITEM
PART #
COMPONENT
1
Base Assembly
106-8224
106-6534
106-5622
106-4424
106-5622
106-5622
106-6643
106-6436
106-9425
x1, Filter Cabinet
x2, Filter Cabinet
x3, Filter Cabinet
x4, Filter Cabinet
x5, Filter Cabinet
x6, Filter Cabinet
x1, Non-filter Cabinet
x2, Non-filter Cabinet
x3, Non-filter Cabinet
Oil Return Manifold
x2, x5 (1)
2
3
810-3118
810-3121
810-3120
220-2082
x3, x5 (1), x6 (2)
x4
Strap, Manifold Brace (x2, x3)
* Not illustrated.
2-5
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2.2 Cabinets, Bases, Braces, and Associated Parts cont.
ITEM
PART #
COMPONENT
Cabinet Sides
4
5
231-4896
232-4896
221-5073
222-5073
221-5170
222-5170
220-5983
Side, Stainless Steel, Left
Side, Stainless Steel, Right
Side, Painted, Left
Side, Painted, Right
Side, Inner, Left (x5 and x6 units)
Side, Inner, Right (x5 and x6 units)
Divider (multi-vat units)
Post
6
7
8
9
*
10
*
*
11
12
220-5112
220-2250
220-5032
220-5210
220-4937
220-5979
220-5490
220-4860
Front (all x2, x4, x5, x6 units and x3 filter cabinet)
Front (x3 non-filter cabinet)
Rear, Standard
Rear, Church’s/Popeye’s
Brace, Frypot Locating
Brace, Pump Motor Support
Mount, Contactor Box (x1)
Bracket, Lower Spring
Brace, Upper Cabinet, Front
x1
220-0274
200-9590
220-0608
x2, x5 (1)
x3, x5 (1), x6 (2)
x4
13
14
Brace, Upper Cabinet, Rear
x1
x2, x3, x4, x5, x6
Brace, Lower Cabinet, Front
x1
220-0274
220-1809
220-5267
220-4999
200-8100
x2, x3 (1), x5 (1)
x3 (1), x4 (2), x5 (3), x6 (4)
Brace, Lower Cabinet, Rear
x2
220-4570
220-4569
824-1966
x3
15
16
17
18
19
20
*
*
*
*
Bridge, Filter
Filter Pan Lid (see next section)
Rail, Left
Rail, Right
Frame, Slide Base
221-2576
222-2576
823-3347
823-6450
826-1115
826-1118
826-1117
826-0900
Bracket, Disconnect
Leg Assembly (includes 810-3168)
Caster Assembly with Brake (includes 810-0357)
Caster Assembly without Brake (includes 810-0356)
Chain Restraint Kit (required for all caster installations)
* Not illustrated.
2-6
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2.3 Basket Lift Assembly and Associated Parts
2-7
Download from Www.Somanuals.com. All Manuals Search And Download.
2.2.3 Basket Lift Assembly and Associated Parts (cont.)
ITEM
PART #
106-3775
106-4147
106-4148
810-1012
813-0035
807-2513
901-8499
902-8499
807-0159
900-5529
812-0442
807-2572
806-5964SP
200-6455
826-1366
809-0247
807-1683
COMPONENT
Basket Lift Assembly, 100-120VAC
Basket Lift Assembly, 208-220VAC
Basket Lift Assembly, 230-240VAC
Rod, Basket Lift
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Bushing, Bronze
Capacitor, 12.5 μFarad 330VAC
Chassis, Left Basket Lift
Chassis, Right Basket Lift
Connector, 12-Pin Female
Gusset, Basket Lift Motor
Insulation, Microswitch
Microswitch
Motor Assembly, 208-240VAC Modular Basket Lift
Mount, Modular Basket Lift
Nut, 4-40 Hex Keps (Pkg. of 25)
Nut, 8-32 Hex Keps
Relay, 12VDC
Resistor Assembly
806-8530SP
106-2770SP
106-2771SP
809-0082
826-1374
826-1359
826-1361
826-1371
809-0503
809-0186
WIR-0166SP
910-4776
809-0127
823-2704
823-2705
810-0179
100-120VAC Modular Basket Lift
208-220VAC Modular Basket Lift
230-250VAC Modular Basket Lift
Ring, Bushing Retainer
Screw, #10 X ½-inch Hex Washer Head (Pkg. of 25)
Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of 25)
Screw, 8-32 X 1-inch Slotted Truss Head (Pkg. of 25)
Screw, #8 X ½-inch Drill Point Hex Head (Pkg. of 25)
Screw, 8-32 X ½-inch Hex Head
Washer, #8 Lock
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
*
Wire Bundle, 200-250VAC Basket Lift w/Relay
Cover, Modular Basket Lift Rear S/S (Use 900-4776 for Mild Steel)
Screw, ¼-20 X ½-inch Slotted Round Head
Arm, Left Basket Lift
Arm, Right Basket Lift
Button, Plug
806-9110SP Roller Assembly, Basket Lift
910-8112
810-0194
810-0374
809-0508
809-0190
809-0047
106-3776
824-1353
824-1351
Bracket, Basket Lift Roller
Roller, Basket Lift
Spacer, Basket Lift Roller
Bolt, ¼-20 X 1¼ -Inch
Washer, ¼-inch Flat
Nut, ¼-20 Cap
Wiring Harness, RE Series Electric Basket Lift (Plugs into Item 6)
Basket Lift Drip Weldment, Right
Basket Lift Drip Weldment, Left
*
*
* Not illustrated.
2-8
Download from Www.Somanuals.com. All Manuals Search And Download.
2.3.1 Filter Pan Assemblies
6
1
2
7
3
8
9
4
10
11
5
11
12
12
Single-vat Filter Assembly
Multi-vat Filter Assembly
2-9
Download from Www.Somanuals.com. All Manuals Search And Download.
2.3.1 Filter Pan Assemblies (cont.)
ITEM
PART #
COMPONENT
106-7674SP Filter Assembly, Multi-vat, Paper Filtration
1
2
3
4
5
823-6943
823-6172
810-3195
106-7330
823-7534
106-8398
823-6508
823-7386
810-3328
108-1029
823-7359
108-0253
823-6466
810-2350
823-7112
810-2583
810-2582
823-7111
Lid, Filter Pan
Crumb Basket
Hold-down Ring
Sana Grid
Filter Pan
Filter Assembly, Single-vat, Paper Filtration
Lid, Filter Pan
Crumb Basket
Hold-down Ring
Sana Grid
6
7
8
9
10
Filter Pan
Filter Assembly, Multi-vat, Screen Filtration
Crumb Basket
Filter Screen/Leaf
Suction Tube
Fitting, Bottom, Filter Screen/Leaf
Fitting, Bulk Head, Filter Screen/Leaf
Filter Pan
*
*
*
*
*
*
11
12
*
809-0823 Nut
810-2805 Caster
826-1979
826-1979
Roller Kit (includes 4 rollers, 4 nuts and 4 lock washers)
Filter Pan Roller Kit (four each of Items 7 and 8)
*
* Not illustrated.
2-10
Download from Www.Somanuals.com. All Manuals Search And Download.
2.3.2 Filter Pump
ITEM
PART #
COMPONENT
1
Filter Pump Components
Pump Gasket
816-0093
810-3347
826-1264
826-1712
826-1756
826-1270
809-1020
106-9918
813-0265
813-0298
813-0698
813-0838
813-0304
813-0763
813-0889
813-0342
813-0165
813-0331
813-0003
810-3257
810-1339
810-1680
810-1668
810-1669
106-3470
813-0436
8GPM Pump
4 GPM Pump
120V Filter Motor, Gasket
208V Filter Motor, Gasket
220-240V Filter Motor, Gasket
Cap Screw to Connect Pump to Motor
Harness Assembly, Filter Pump
Nipple, ½” x 2.5” NPT BM
Nipple, ½” x 2.0” NPT BM
Nipple, ½” x 10.5” NPT BM
Nipple, ¼” NPT BM, Close
Bushing, ½” x ¼” BM, Flush
Bushing, ¾” OD x ½” ID NPT, Flush
Elbow, ½”, 90°
Elbow, Street, 45°, ½”NPT
Elbow, Street, ½” x ½” NPT, 90° BM
Elbow, Side Outlet, ½” NPT
Tee, ½” x ½” x ½” BM
2
3
4
5
6
7
*
*
8
9
10
11
12
13
14
15
16
17
*
Fitting, ¼” NPT
Flexline, ⅝” x 4.5” Long
Flexline, ⅝” OD x 4.5” Long
Adaptor, Male, ⅝” OD x ½”
Adaptor, Female, ⅞” OD x ½”
Solenoid Valve (with Female Pins)
Plug, ½” Counter Sink
* Not illustrated.
2-11
Download from Www.Somanuals.com. All Manuals Search And Download.
2.4 Drain System Components
2.4.1 Drain Valve Assemblies
6
7
11
108-0179
10
2
4
9
1
17
5
8
12
3
810-2126
15
14
13
16
21
23
108-0124
20
22
12
26
25
24
108-1999 &
108-2086
19
18
2-12
Download from Www.Somanuals.com. All Manuals Search And Download.
2.4.1 Drain Valve Assemblies (cont.)
ITEM
PART#
COMPONENT
Drain Valve (units equipped with filtration)
Valve, 1 ½” Full Port
1
2
3
4
5
6
*
7
8
810-2783
816-0544PK
807-2103
106-3745
200-5694
210-7077
230-7413
816-0405
809-0349
809-0237
809-0988
200-6116
O-ring (pack of 5)
Microswitch, Straight Lever, Drain Safety Switch
Bracket, Drain Safety Switch
Cover, Drain Safety Switch
Handle (multi-vat unit)
Handle (single unit)
Sleeve, Drain Handle, Red
Spacer, 4.0 mm x 6.0 mm
9
10
11
Nut, 4-40 Keps Hex (with extended teeth)
Washer, 1" x .525" ID, Teflon
Strap, Drain Valve Connecting, 1 ½” (single unit)
Drain Valve (units NOT equipped with filtration)
Valve, 1 ¼” Full Port
12
13
14
15
16
17
810-2126
807-2103
106-9017
901-2348
809-0349
809-0237
Microswitch, Straight Lever, Drain Safety Switch
Bracket, Drain Safety Switch
Cover, Drain Safety Switch
Spacer, 4.0 mm x 6.0 mm
Nut, 4-40 Keps Hex (with extended teeth)
Drain Valve (K3000)
18
19
20
21
22
23
24
25
26
810-2783
816-0544PK
807-2103
807-4936
823-7749
809-0237
200-6116
108-2006
816-0220
Valve, 1 ½” Full Port
O-ring (pack of 5)
Microswitch, Straight Lever, Drain Safety Switch
Microswitch, Gold Plated, Sealed
Handle
Nut, 4-40 Keps Hex (with extended teeth)
Strap, Drain Valve Connecting, 1 ½” (single unit)
Stud Assembly
Insulation, Drain Safety Switch
Drain Safety Harness
*
*
*
*
106-9924
108-0250
807-5123
106-7718
Standard, K3000
KFC
K3000
Wire Assembly, Jumper (for units with no float switch or drain switch)
* Not illustrated.
2-13
Download from Www.Somanuals.com. All Manuals Search And Download.
2.4.2 Drain System Plumbing
ITEM
PART#
COMPONENT
Drain Plumbing
With Drain Flush
Downspout, Center
27
28
29
30
31
812-2078
823-4681
823-5188
200-9365
823-4844
Right, 8” Long (with coupling)
Right, 10.5” Long
Right, 9” Long (no drain connection)
Left, 12.5” Long (with coupling)
Without Drain Flush
34
35
36
37
38
*
39
40
41
42
*
*
812-2078
823-7016
823-5188
200-9365
823-7015
823-4844
200-6615
812-2131
816-0772
809-0969
816-0665
812-1226
220-5944
Downspout, Center
Right, 8” Long
Right, 10.5” Long
Right, 9” Long (no drain connection)
Left, 12.5” Long
Left, 12.5” Long (with coupling)
9” Long (no drain connection)
Downspout, Multi-height
Sleeve, Drain Connecting
Clamp, T-bolt
Vinyl Cap
Drain Extension, 1.25-inch
Drain Support (for spreader cabinets)
*
* Not illustrated.
2-14
Download from Www.Somanuals.com. All Manuals Search And Download.
2.5 Oil Return System Components
20
1
18
12
9
7
8
15
16
11
2
13
10
6
5
14
3
19
4
2-15
Download from Www.Somanuals.com. All Manuals Search And Download.
2.5 Oil Return System Components (cont.)
ITEM
PART #
COMPONENT
Oil Return Plumbing Assembly
1
106-9711
106-9712
108-0717
106-9928
106-9929
220-4955
200-8929
816-0638
809-0601
810-1668
813-0062
813-0165
813-0265
813-0087
813-0247
813-0281
810-1067
813-0003
106-4006
901-2772
807-2103
220-2459
106-3962
816-0220
826-1366
900-2935
810-0278
Left Assembly
Right Assembly
Single Assembly
Rear Harness
Jumper Harness
Handle Mount
Handle, Oil Return
Vinyl Cap, Yellow
Clevis Clip, Rod End
Adapter, Male, 5/8” OD x ½”
Elbow, ½”, 90° BM
Elbow, Street, ½ NPT, 90° BM
Nipple, ½ NPT x 2½” BM
Nipple, ½ NPT x 1½” BM
Nipple, ½ NPT x 3.5” BM
Nipple, ½ NPT x 5” BM
Flexline, 8.5”
*
*
2
3
4
5
6
7
*
8
*
*
9
10
*
11
12
13
14
15
16
17
18
19
20
Tee, ½ NPT BM
Valve Assembly
Handle
Microswitch, Straight Lever
Cover, Drain Safety Switch
Bracket Assembly, Microswitch
Insulation, Oil Return Microswitch
Nut, 4-40 Keps Hex (Pkg. of 25)
Retainer, Nut
Valve, ½” Ball
Oil Return Manifold
x2, x5 (1)
810-3118
810-3121
810-3120
x3, x5 (1), x6 (2)
x4
* Not illustrated.
2-16
Download from Www.Somanuals.com. All Manuals Search And Download.
2.5.1 Oil Disposal Wand
3
4
5
2
1
ITEM
PART #
108-0528
106-1454
810-1434
816-0631
823-7153
810-0487
COMPONENT
Oil Disposal Wand Assembly
Nozzle assembly with handle
Hose assembly
Cap, red vinyl
Handle
1
2
3
4
5
Coupling
* Not illustrated.
2-17
Download from Www.Somanuals.com. All Manuals Search And Download.
2.5.2 Over-the-Top Oil Return (KFC)
ITEM
PART #
COMPONENT
106-9693 Plumbing Assembly
1
2
3
4
5
810-3468
810-2513
813-0165
810-1668
810-2700
810-2699
106-3470
106-4006
826-1712
810-3347
810-1159
810-1669
810-3160
810-3257
813-0003
Tubing, Over the Top
Tubing, Faucet Upper
Elbow, Street, ½” x ½” NPT, 90°
Adapter, Male, ⅝” OD x ½”
Nipple, Quick Disconnect
Coupling, Quick Disconnect
Valve, Solenoid, Female Pins
Valve, ½” Oil Return
6
7
8ump
9
120V Motor, Gasket
8 GPM Pump
*
10
11
12
13
14
Flexline, 5” Oil Return
Adapter, Female, ⅞ OD x ½”
Adaptor, ½” NPT x 15
Fitting, ¼” NPT, ⅜” OD
Tee, ½” x ½” BM
2-18
Download from Www.Somanuals.com. All Manuals Search And Download.
2.5.3 Drain Flush Plumbing
ITEM
PART #
COMPONENT
1
2
106-4006 Valve Assembly, Oil Return, 1/2"
200-8929 Handle, Oil Return
3
809-0601 Clevis Clip, Rod End
4
5
6
810-1069 Flexline, 5/8" x 29.50" Long
810-1668 Adapter, Male 5/8" OD x 1/2"
810-3160 Adapter, 1/2" NPT
7
8
813-0022 Nipple, 1/2" x Close NPT BM
813-0062 Elbow, 1/2", 90
9
813-0165 Elbow, Street, 1/2" x 1/2" NPT, 90 BM
813-0460 Nipple, 1/2" x 3.00 NPT BM
816-0637 Cap, Vinyl, Blue
10
11
*
220-4955 Handle Mount
*
106-9929 Wiring Harness, Drain Flush
* Not illustrated.
2-19
Download from Www.Somanuals.com. All Manuals Search And Download.
2.6 Heating Element Assemblies and Associated Parts
2.6.1 Element Assemblies and Hardware
NOTE: These elements apply only to the RE series fryers.
For the previous model elements see manual PN 819-5990.
2-20
Download from Www.Somanuals.com. All Manuals Search And Download.
2.6.1 Heating Element Assemblies and Associated Parts (cont.)
ITEM
PART #
COMPONENT
1
Element Assemblies
208V, 17kW
208V, 21kW
240V, 17kW
240V, 21kW
480V, 17kW
480V, 21kW
Elements
106-9757
106-9974
106-9961
106-9963
106-9962
106-9964
807-3652
807-4656
807-5185
807-4711
807-4713
807-4712
807-4714
812-1794
Element, 208V/8.5kW (for 17kW)
Element, 208V/10.25kW (for 21kW)
Element, 230V/10.25kW (for 21kW)
Element, 240V/8.5kW (for 17kW)
Element, 240V/10.25kW (for 21kW)
Element, 480V/8.5kW (for 17kW)
Element, 480V/10.25kW (for 21kW)
Element Sleeving
*
2
Temperature Probe
807-4955
807-4757
809-0567
816-0681
816-0480
816-0688
230-5041
910-2042
230-0781
230-4902
230-4101
809-0567
810-1212
810-3030
810-3031
220-4860
220-0733
810-2189
108-0317
Standard
FAST
Ty-wrap
3
4
5
6
7
Grommet, Probe
Plug, .375-inch Dome
Gasket, Element
Bracket, Temperature Probe
Clamp, Element (Short)
Clamp, Element (Long)
Support, Full-Vat Element Rear
Support, Full-Vat Element Front (use 823-5621 for 17kW Front Support)
Ty-Wrap, Metal
Pin, .125 X .5-inch Split
Spring, Element Lift Left
Spring, Element Lift Right
Bracket, Lower Spring
8
9
10
11
12
13
*
14
15
16
*
Bracket, Wire Mating
Handle, Element Lift
Tilt Switch Assembly
* Not illustrated.
2-21
Download from Www.Somanuals.com. All Manuals Search And Download.
2.6.2 Element Tube Assemblies
ITEM
PART #
COMPONENT
106-7653SP Tube Assembly RE Element, Full-Vat
1
2
3
4
5
6
7
8
9
*
*
*
106-5329
106-5330
220-0122
220-0123
106-7651
106-7652
810-2992
810-2993
809-0766
106-6587
106-6588
810-3007
230-0794
Bracket Assembly, LH Element Tube Support
Bracket Assembly, RH Element Tube Support
Plate, Element Tube Support Inner
Plate, Element Tube Support Outer
Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)
Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)
Tube, FV Element Mounting
Bushing, Tube End Teflon
Nut, 10-32 Hex HD SS
Magnetic Position Sensor Assembly
Magnetic Position Sensor Assembly with Bracket
Magnet
*
Bracket, Magnetic Position Sensor Wire
* Not illustrated.
2-22
Download from Www.Somanuals.com. All Manuals Search And Download.
2.7 Frypot Assemblies and Associated Parts
ITEM
PART #
COMPONENT
1
Frypot Assembly
Frypot, Non-filter
Frypot, Filter
Frypot, Church’s/Popeye’s
Thermostat Assembly, High-Limit (CE, 806-8132)
Side Insulation
Center Insulation
Heat Shield, Left
Heat Shield, Right
823-6935SP
823-6721SP
823-6936SP
806-8035
816-0785
816-0786
2
*
*
*
*
*
*
*
*
*
*
*
221-7274
222-7274
Topcap Heat Shield
x1
220-5464
220-5460
220-5461
823-7109
823-7169
108-0213
x2, x4 (2), x5 (1)
x3, x5 (1), x6 (2)
Splash Guard, Standard
Splash Guard, Church’s/Popeye’s
Float Switch
* Not illustrated.
2-23
Download from Www.Somanuals.com. All Manuals Search And Download.
2.8 Controllers
ITEM
PART #
COMPONENT
Computers
1
*
2
3
4
5
6
7
8
*
826-2429
106-4343
826-2329
108-0267
106-4070
108-0232
108-0218
826-2401
108-2087
Computer Magic III.5, Full-Vat, non-CE
Computer Magic III.5, Full-vat, CE
Digital Controller, Full-Vat
FAST Computer
KFC-1 Computer
Church’s CM4S Computer
Popeye’s CM4S Computer
Basket Lift Timer
K3000
K3000 Locator Harness
Position 2
108-0485
108-0486
108-0487
108-0488
108-0489
802-2021
Position 3
Position 6
Position 8
Position 10
*
Graphic Sheet of Symbols
* Not illustrated.
2-24
Download from Www.Somanuals.com. All Manuals Search And Download.
2.9 Electronics and Wiring Components
2.9.1 Component Boxes
2-25
Download from Www.Somanuals.com. All Manuals Search And Download.
2.9.1 Component Boxes
ITEM
PART #
COMPONENT
Component Box Assemblies (for reference)
208/240V, Filter
106-9730
106-9732
108-0279
108-0278
108-0420
108-0421
108-0330
208/240V, Non-filter
220/250V, Filter
220/250V, Non-filter
480V, Filter
480V, Non-filter
480V, no switch, no basket lift
Component Box Parts
Interface Board
1
*
*
2
3
4
5
6
7
*
8
9
10
11
12
13
106-6666
106-9930
106-9965
220-4465
230-4346
807-4036
220-5805
807-4114
807-0922
807-4765
809-0963
810-1164
823-6745
807-2278
807-1597
Harness, Filter
Harness, Non-filter
Panel, Switch
Guard, Switch
Switch
Standoff, Relay, Filter
Relay, 24VAC Coil, Filter
Holder, Screw-Type Buss Fuse
Harness, Control
Standoff, 6-32, ¼” x 2.00 NP
Block, Screwless Terminal
Box, Component
Fuse, 20 Amp
Fuse, Slo-blo, Filter (220-250V)
Transformers
807-0979
807-0680
807-2180
807-2191
807-0800
807-0855
807-3892
810-3141
108-0273
208/240V, 12V
208/240V
208/240V, 24V, 50VA
V&F, 208/230/240V, 12V
120V, 50/60 Hz-24V, 50VA
120V, 50/60 Hz-12V, 20VA
440/480V to 12/24V
Sound Device, SMT
Sound Device, KFC
14
*
* Not illustrated.
2-26
Download from Www.Somanuals.com. All Manuals Search And Download.
2.9.2
Contactor Boxes
2-27
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the
box itself, most components of a left-hand assembly are the same as those in the corresponding right-hand
assembly and vice versa. The configuration illustrated shows most possible components, but a particular
configuration may not have all the components shown.
ITEM
PART #
COMPONENT
Contactor Box Assemblies (for reference only)
17 kW, 3-wire, Left
17 kW, 3-wire, Right
21kW, 3-wire, Left
21kW, 3-wire, Right
17 kW, 4-wire, Left
17 kW, 4-wire, Right
21kW, 4-wire
17kW, Single
21kW, Single
21kW, 4-wire, Single, Export
Contactor Box Parts
106-9967
106-9966
106-9756
106-9755
108-0427
108-0426
108-0037
108-1861
108-0684
108-0868
1
*
2
3
4
5
6
*
7
8
9
*
10
*
11
12
13
14
15
*
106-9601
106-9600
106-9735
106-9736
200-6648
200-6809
221-5553
220-5103
807-0070
807-0501
807-2283
807-2284
807-3610
807-1268
807-4017
810-1202
108-1786
220-6545
810-0519
220-5484
Stud Assembly, Left Contactor Box
Stud Assembly, Right Contactor Box
Harness, 6-pin
Harness, 9-pin
Bracket, Fuse Block
Bracket, Ground Lug Holder
Cover, 21kw Contactor Box
Cover, 17kw Contactor Box
Terminal Lug
Fuse Block
Contactor, 63 AMP, Mechanical, 24V Coil (21kw)
Contactor, 50 AMP, Mechanical, 24V Coil (17kw)
Terminal Block
Terminal Block, Splicer Single (4-wire)
Fuse, 50 AMP, 300 VDC
Contactor, 40 AMP, 3-pole
Harness, Contactor Box
Door, Fuse Access
Hinge, Fuse Access
Mount, Contactor Box (2 per box)
* Not illustrated.
** Full Vat has three relays 826-1562, Dual-Vat has six relays.
2-28
Download from Www.Somanuals.com. All Manuals Search And Download.
2.9.3 Fuse Boxes
Left 22kW and
Single Phase
Right 22kW and
Single Phase
Fuse Box Assembly
106-5505/106-6678
Fuse Box Assembly
106-5506/106-6679
11
10
9
8
6
7
12
5
1
2
3
4
ITEM
PART #
COMPONENT
1
2
3
4
5
6
7
200-2334
810-0519
221-0523
222-0523
809-0434
823-5585
823-5557
823-5797
807-3970
807-0501
807-2240
807-0070
807-0128
Door
Hinge
Cover, LH Fuse Box
Cover, RH Fuse Box (Used on Single Station Fryers also)
Nut, RH Fuse Holder
Box, LH Fuse
Box, RH Fuse
Box, Single Station Fryer Only
Block, 3 Pole 600V 175A Terminal
Fuse Block, Buss #2968 3-Pole
Fuse, 60 AMP 300VAC
Terminal, Ground Lug
Bushing, Insulating Heyco
8
9
10
11
12
2-29
Download from Www.Somanuals.com. All Manuals Search And Download.
2.9.4 Terminal Blocks
ITEM
PART #
823-5631
823-5632
823-5797
220-0801
807-3970
807-0070
807-0128
COMPONENT
1
2
Box, LH Rear Terminal Block
Box, RH Rear Terminal Block
Box, Single Station Fryer Only (see previous page for cover 222-0523)
Cover, Rear Terminal Block Box
Block, 3 Pole 600V 175A
3
4
5
6
Terminal, Ground Lug
Bushing, Insulating Heyco
2-30
Download from Www.Somanuals.com. All Manuals Search And Download.
2.9.5 Cordsets
ITEM
PART #
COMPONENT
*
*
*
807-4658
OPT11295
OPT37413
Domestic
Generic Export
Church’s Cord Connect Box
* Not illustrated.
2.10 Wiring
2.10.1 Contactor Box Wiring Assemblies (Left Element)
BLUE
1
BLUE
2
BLUE
3
1
BLACK
4
BLACK
5
BLACK
6
BLUE
1
BLUE
2
BLUE
3
BLACK
4
5
6
7
8
9
2
BLACK
BLACK
ITEM
PART #
106-9735
106-9736
COMPONENT
1
6-pin
9-pin
2-31
Download from Www.Somanuals.com. All Manuals Search And Download.
2.10.2 Component Box, Filter Pump and Basket Lift Wiring Harnesses
ITEM
PART #
106-9930
106-9965
807-4765
106-9918
106-9924
108-0255
106-9928
COMPONENT
1
2
3
4
5
*
6
Component Box Harness, Filter
Component Box Harness, Non-filter
Component Box Harness, Control
Filter Pump Harness
Drain Safety Harness
Drain Safety Harness, KFC-1, Popeye’s, Church’s
Oil Return Harness, Rear
2-32
Download from Www.Somanuals.com. All Manuals Search And Download.
2.11 Wiring Connectors and Pin Connectors
ITEM
1
PART #
807-1068
807-0158
807-0156
807-0159
807-0875
807-1067
807-0157
807-0155
807-0160
807-0804
826-1341
826-1342
807-2518
807-0928
806-4855
230-2345
COMPONENT
2-Pin Female
6-Pin Female
9-Pin Female
12-Pin Female
15-Pin Female
2-Pin Male
6-Pin Male
9-Pin Male
12-Pin Male
15-Pin Male
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
*
Terminal, Female Split Pin (pkg. of 25)
Terminal, Male Split Pin (pkg. of 25)
Plug, Mate-N-Lock (Dummy Pin)
Extract Tool Pin Pusher
Pin Pusher Screwdriver Assembly
SMT Pin Extractor
807-4660PK SMT Pin Service Repair Kit
* Not illustrated.
2-33
Download from Www.Somanuals.com. All Manuals Search And Download.
2.12 Fasteners
ITEM
*
PART #
COMPONENT
Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap
Capscrew, 5/16-inch-18 NC Hex
809-0429
809-0514
809-0448
826-1366
826-1358
809-0247
826-1376
809-0766
809-0581
809-0020
826-1372
809-0417
809-0535
809-0540
826-1359
826-1365
809-0357
809-0359
809-0360
826-1371
809-0364
809-0518
809-0104
826-1363
826-1360
826-1330
809-1003
826-1375
809-1000
826-1374
809-0266
809-0434
809-0123
826-1389
809-0582
809-0184
809-0190
809-0191
809-0193
809-0194
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Clip, Tinnerman
Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)
Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)
Nut, 8-32 Keps Hex
Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)
Nut, 10-32 Keps Hex SS
Nut, ½ NPT Locking
Nut Cap 10-24 NP
Nut Grip ¼-inch 1/4-20 Hex NP (Pkg. of 10) (809-0059)
Nut Flange ¼-inch 1/4-20 Serr
Nut, "T" ¼-inch-20 x 7/16 SS
Nut, Lock ½-inch-13 Hex 2-Way ZP
Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)
Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)
Screw, 6 x ⅜-inch Phillips Head NP
Screw, 8 x ¼-inch Hex Washer Head
Screw, 8 x ⅜-inch Hex Washer Slot Head
Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)
Screw, 8 x ⅝-inch Hex Washer Head ZP
Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS
Screw, 8-32 x ½-inch Slotted Head ZP
Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)
Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)
Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)
Screw, 10-32 x ⅜-inch Hex Trim Head SS
Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)
Screw, 10-32 x 1¼-inch Hex Sck C/S
Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)
Screw, 10 x ½-inch Phillips Head ZP
Screw, 10 x ⅜-inch Hex Washer Head NP
Screw, 10 x ¾-inch Slot Head
*
*
*
*
*
*
*
Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)
Washer ½ NPT Locking
Washer, #10 LK ZP
Washer, .625 X .275 X 40 Flat SS
Washer, Lock 1/4 Spring ZP
Washer, Flat 1/4 Nylon
Washer, Flat 5/16 ZP
2-34
Download from Www.Somanuals.com. All Manuals Search And Download.
Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
FAX (Parts) 1-318-219-7140
(Tech Support) 1-318-219-7135
819-6666
JAN 2011
SERVICE HOTLINE
1-800-551-8633
PRINTED IN THE UNITED STATES
Download from Www.Somanuals.com. All Manuals Search And Download.
|