Frymaster Fryer RE80 User Manual

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using  
CFESA Certified Technicians.  
24-Hour Service Hotline 1-800-551-8633  
JAN 2011  
* 8 1 9 6 6 6 6 *  
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NOTICE  
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS  
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY  
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE  
PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL  
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY  
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR  
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART  
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.  
DANGER  
Copper wire suitable for at least 167°F (75°C) must be used for power connections.  
DANGER  
The electrical power supply for this appliance must be the same as indicated on the rating and  
serial number plate located on the inside of the fryer door.  
DANGER  
This appliance must be connected to the voltage and phase as specified on the rating and serial  
number plate located on the inside of the fryer door.  
DANGER  
All wiring connections for this appliance must be made in accordance with the wiring diagrams  
furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other appliance.  
WARNING  
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may  
result.  
WARNING  
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs  
must be lifted during movement to avoid damage and possible bodily injury. For a moveable or  
portable installation, Frymaster optional equipment casters must be used.  
Questions? Call 1-800-551-8633 or email at [email protected].  
WARNING  
Do not use water jets to clean this equipment.  
WARNING  
This equipment is intended for indoor use only. Do not install or operate this equipment in  
outdoor areas.  
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DANGER  
Adequate means must be provided to limit the movement of this appliance without depending  
on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If  
the restraint kit is missing contact your local Frymaster Factory Authorized Service Center  
(FASC) for part number 826-0900.  
DANGER  
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all  
electrical power from the fryer.  
ELECTRICAL POWER SPECIFICATIONS  
Three (3) Phase Requirements  
MINIMUM SIZE  
AMPS PER LEG  
WIRE  
SERVICE  
2
kW  
17  
17  
17  
17  
17  
17  
21  
21  
21  
21  
21  
21  
VOLTAGE  
208  
PHASE  
AWG  
mm  
16  
16  
16  
16  
16  
16  
25  
25  
16  
16  
16  
16  
L1  
48  
41  
21  
26  
24  
25  
57  
50  
25  
N/A  
29  
27  
L2  
48  
41  
21  
26  
24  
25  
57  
50  
25  
L3  
48  
41  
21  
26  
24  
25  
57  
50  
25  
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
3
3
3
4
4
4
6
6
6
6
6
6
4
4
6
6
6
6
240  
480  
220/380  
240/415  
230/400  
208  
240  
480  
220/380  
240/415  
230/400  
N/A N/A  
29  
27  
29  
27  
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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF  
CONTENTS  
CAUTIONARY STATEMENTS........................................................................................................ i  
ELECTRICAL POWER SPECIFICATIONS................................................................................. ii  
CHAPTER 1: Service Procedures  
1.1 General .............................................................................................................................. 1-1  
1.2 Replacing a Controller....................................................................................................... 1-1  
1.3 Replacing Component Box Components .......................................................................... 1-1  
1.4 Replacing a High-Limit Thermostat.................................................................................. 1-3  
1.5 Replacing a Temperature Probe ........................................................................................ 1-3  
1.6 Replacing a Heating Element............................................................................................ 1-5  
1.7 Replacing Contactor Box Components ............................................................................. 1-6  
1.8 Replacing a Frypot ............................................................................................................ 1-7  
1.9 Built-In Filtration System Service Procedures.................................................................. 1-9  
1.9.1  
1.9.2  
1.9.3  
Filtration System Problem Resolution ............................................................... 1-9  
Replacing the Filter Motor, Filter Pump and Related Components................. 1-10  
Replacing the Filter Transformer or Filter Relay............................................. 1-12  
1.10 Basket Lift Service Procedures ....................................................................................... 1-12  
1.11 Interface Board Diagnostic Chart.................................................................................... 1-15  
1.12 Probe Resistance Chart.................................................................................................... 1-16  
1.13 Wiring Diagrams ............................................................................................................. 1-17  
1.13.1 Basket Lift (480V/120V Control Supply)........................................................ 1-17  
1.13.2 PBI Basket Lift................................................................................................. 1-18  
1.13.3 Standard Component Wiring............................................................................ 1-18  
1.13.4 Component Wiring – Single Phase .................................................................. 1-18  
1.13.5 Component Wiring – 480V Non-Filter ............................................................ 1-21  
1.13.6 Component Wiring – Fast Ready ..................................................................... 1-22  
1.13.7 Component Wiring – KFC-1............................................................................ 1-23  
1.13.8 Contactor Box – Domestic 17 kW ................................................................... 1-24  
1.13.9 Contactor Box – Domestic 21 kW ................................................................... 1-24  
1.13.10 Contactor Box – Export.................................................................................... 1-25  
CHAPTER 2: Parts List  
2.1 Accessories........................................................................................................................ 2-1  
2.2 Cabinetry ........................................................................................................................... 2-2  
2.2.1  
2.2.2  
2.2.3  
Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps........ 2-2  
Cabinet Bases, Braces and Associated Parts...................................................... 2-5  
Basket Lift Assembly and Associated Parts....................................................... 2-7  
2.3 Filtration System Components.......................................................................................... 2-9  
2.3.1  
2.3.1  
Filter Pan ............................................................................................................ 2-9  
Filter Pump....................................................................................................... 2-11  
2.4 Drain System Components.............................................................................................. 2-12  
2.4.1  
2.4.2  
Drain Valves and Associated Parts .................................................................. 2-12  
Drain Tube Sections and Associated Parts....................................................... 2-14  
2.5 Oil Return System Components...................................................................................... 2-15  
2.5.1  
2.5.2  
2.5.3  
Oil Disposal Wand ........................................................................................... 2-15  
KFC Over-the-Top Return ............................................................................... 2-18  
Drain Flush....................................................................................................... 2-19  
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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS  
TABLE OF CONTENTS (cont.)  
2.6 Heating Elements ............................................................................................................ 2-20  
2.6.1  
2.6.2  
Element Assemblies and Hardware.................................................................. 2-20  
Element Tube Assembly .................................................................................. 2-22  
2.7 Frypots and Associated Components .............................................................................. 2-33