FRYER
FR 3
Frymaster
Model numbers BIELA14 & BIGLA30
LOV – Low Oil Volume
Computer model M3000
Daily maintenance tasks
FR 3 D1 Cleaning fryer
A. Cook cycle buttons, B. Filter, Temp, Info, Programming and Navigation buttons, C. Product
Buttons, D. ON/OFF
(Electric fryers
only)
Weekly maintenance tasks
FR 3 W1
Clean Behind
Fryer
Bi-weekly maintenance task
FR 3 B1 Calibrate fryer
Monthly maintenance task
Model BIELA14
FR 3 M1
Calibrate fryer
recovery time
Quarterly maintenance tasks
B
FR 3 Q1
Deep Clean, Jib
System
A
FR 3 Q2
Deep Clean, bulk
oil system
FR 3 Q3
FR 3 Q4
High Limit Check
O-Ring inspection
D
Annual maintenance tasks
E
FR 3 Al-T Servicer inspection
(Electric fryers only)
C
FR3 A2-T Service inspection
(Gas fryers only)
A. M3000 computer, B. LOV indicator lights, C. Filter pan, D. JIB oil
reservoir, E. JIB reset button
D
Hazards
These icons alert you to a possible risk of personal injury.
Equipment alerts
Look for this icon to find information about how to avoid damaging the
equipment while doing a procedure.
Tips
Look for this icon to find helpful tips about how to do a procedure.
* 8 1 9 6 5F5EB120*10
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Download from Www.Somanuals.com. All Manuals Search And Download.
Daily Cleaning of Fryers
Daily
FR 3 D1
Removed caramelized oil from element hub and surrounding housing.
Why
5 minutes to prepare
After close
15 minutes to complete (5 minutes per pot)
Time required
Time of day
Hazard icons
For 24-hour restaurants: overnight or during low-
volume periods
Tools and supplies
Neoprene Filtering Gloves
No-scratch pad EXCEED – Glass and Multi-surface cleanerPaper towel
Procedure
Replace frypot covers and
wipe excess oil from the ele-
ments with paper towel.
Turn fryers off.
1
Turn all fryer power
switches to the off
position.
Clean front and topside area
2
of heating element hub.
Wearing heat resistant
gloves, place covers on fry-
pots ensuring they are square
with the frypot.
Clean underside area of heat-
ing element hub.
3
Spray EXCEED on a
No-scratch pad.
Use No- scratch pad to clean
the underside of the element
hub and surrounding housing
area.
Spray EXCEED on a
No-scratch pad.
Use No-scratch pad to clean
around the element hub and
surrounding housing area.
Once area has been cleaned
wipe off excess with paper
towel.
Remove frypot cover. Using
a fryer’s friend, lower the
elements and replace the
basket rack.
Once area has been
cleaned, wipe off excess with
a paper towel.
Repeat for remaining frypots.
4
Remove frypot cover and
remove basket rack using a
fryer’s friend, set aside. Lift
elements using fryer’s friend.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 1
Download from Www.Somanuals.com. All Manuals Search And Download.
Clean area behind fryers
Weekly
FR 3 W1
To ensure high-quality fried products and reduce the possibility of a fire near the fryer
Why
5 minutes to prepare
After close
45 minutes to complete
Time required
Time of day
Hazard icons
For 24-hour restaurants: overnight or during low-
volume periods
Tools and supplies
Brush, hi-lo deck
Brush, pot, nylon
Bucket with McD All
Bucket, clean and
sanitized towels
Bucket, soiled towels
Caution Wet Floor
Sign
Mop
Purpose Super
Concentrate (APSC)
solution
Mop bucket
Mop wringer
Paper towels
Putty knife
Neoprene Gloves
Procedure
Turn fryers off.
Turn all fryer power switches
to the off position.
Shut off and disconnect gas.
If the fryer is not a gas fryer,
skip this step.
1
3
If the fryer is a gas fryer, use
the manual gas shut-off valve
to shut off the gas supply. The
manual gas shut-off valve is
located on the supply line
before the quick disconnects.
Then disconnect the gas line
from the fryer via the quick
disconnect.
Remove and empty grease
trough and cup.
2
Manual
shut-off
Remove the grease trough
from the exhaust hood. Re-
move the grease cup from the
hood. The trough and cup are
located beneath the hood fil-
ters. Pour any oil in the
trough and cup into the oil
removal cart.
Use only the manual shut-off
valve to shut off the gas. Do
not use the quick disconnects.
Oil in trough and cup may be
hot. Use gloves.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Clean area behind fryers (continued)
Prepare fryer for cleaning.
Release the locks on the fryer
wheels.
Scrape area behind fryer.
4
7
Use a putty knife to scrape off
all soft grease and hard car-
bon from the area behind the
fryer. Clean the following
areas in this order: the parts of
the stack you can reach; the
back of the exhaust hood; the
sides of the exhaust hood; and
the fryer filter recess area.
If the fryer has a capping
piece, lift the front of the cap-
ping piece far enough to let
the backsplash clear the filter
shelf. Roll the fryer carefully
away from the firewall, just
until the capping piece clears
the filter shelf.
On an electric fryer, next use
the putty knife to scrape all
soft grease and hard carbon
from all sheet metal around
the fryer, the standoff piece,
and the fryer stand. Skip to
step 8 after these areas are
cleaned.
Secure the capping piece, if
there is one. Place vat covers
on all vats.
Roll the fryer farther away
from the firewall, far enough
to clean behind the fryer.
On a gas fryer, next use the
putty knife to scrape all soft
grease and hard carbon from
these areas in this order: the
flue restrictor, all sheet metal
around fryer, the removable
gravity blade, the seal angle,
the stand-off piece, and the
fryer stand.
Oil in fryer may be very hot.
Roll the fryer slowly to avoid
splashing the oil. Use gloves
Disconnect fryer from
electricity.
5
Unplug the fryer’s electrical
cord from the outlet by pull-
ing on the electrical plug’s
body. You may need to twist
the plug to remove from the
outlet.
On a gas fryer, be careful not
to drop any soft grease or
hard carbon into the fryer flue
passage while cleaning.
Do not break the fire protec-
tion fusible link in the lower
area of the stack. Breaking the
link will activate the fire ex-
tinguishing system.
Clean fryer filters.
6
Remove the fryer filters from
the exhaust hood. Take the
filters to the three-
compartment-sink and soak
them in McD APSC.
McD APSC
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Clean area behind fryers (continued)
Clean area behind fryer.
Allow surfaces to dry.
Allow all fryer, wall, and
floor surfaces to air dry.
8
12
13
Use a nylon pot brush, a hi-lo
deck brush, and a bucket of
hot McD APSC solution to
scrub all of the areas you
scraped in step 7. Clean the
areas in the same order that
you scraped them in step 7.
Then use the hi-lo deck brush
to scrub the floor around the
fryer.
Reconnect fryer to electricity.
Roll the fryer slowly toward
the electrical outlet until it is
close enough to connect the
plug. Plug the fryer into the
outlet.
Wipe all areas with paper
towels until they are clean
and dry.
The floor may be wet where
you have scrubbed it.
Oil in fryer may be very hot.
Roll the fryer slowly to avoid
splashing the oil.
Ask manager to inspect.
9
Ask a manager to inspect
your work and approve the
cleaning. Repeat any cleaning
as your manager directs.
Prepare fryer for use.
14
Roll the fryer forward care-
fully until it is close to the
filter shelf. Remove the vat
covers from all vats. Lift the
front of the capping piece
until the backsplash clears the
filter shelf, and roll the fryer
carefully into its normal posi-
tion.
Wash fryer legs and casters.
10
Use a nylon pot brush and a
bucket of hot McD APSC
solution to wash the legs and
casters of the fryer. Wipe dry
with paper towels.
Reconnect fryer to gas supply.
If the fryer is an electric fryer,
skip this step.
15
Mop floor around fryer.
Use a mop and a bucket of
hot McD APSC solution to
mop the entire floor around
the fryer.
11
Check both ends of the quick
disconnect for grease. Wipe
the quick disconnect clean if
necessary. Reconnect the gas
line coupling.
Floor may be wet from mop-
ping.
Be sure the gas quick discon-
nect is fully engaged and
interlocked before turning on
the gas supply.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 3 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Clean area behind fryers (continued)
Reinstall fryer filters and
grease trough.
16
Lock wheels into place. Rein-
stall the fryer filters and the
grease trough in the exhaust
hood.
Turn on gas supply.
If the fryer is an electric fryer,
skip this step.
17
Turn the manual gas shut-off
valve to the on position. Turn
the computer on to verify
burners will re-light. Once the
burners have been re-lit you
can turn the computer off.
Clean area behind other fryers.
Repeat steps 1 through 17 for
all remaining fryers.
18
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 4 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Calibrate fryer
Bi-weekly
FR 3 B1
To maintain food safety standards
1 minute to prepare
Why
5 minutes to complete, once fryer has reached cooking
temperature. Cook temperature should be reached in
approximately 45 minutes.
Time required
At open
For 24-hour restaurants: during low-volume periods
Time of day
Hazard icons
Tools and supplies
Pyrometer with fry
vat probe
Neoprene Gloves
Procedure
Calibrate pyrometer.
Check oil level.
1
3
Fill a hot beverage cup with
ice and then add cold water
from the drink tower up to
the top of the ice. You should
have 50 percent ice and 50
percent water.
2 Place probe in water
Place the probe in the ice wa-
ter and stir continuously until
the temperature readout
stabilizes.
Check the oil level when the
oil has reached cooking tem-
perature. If the oil is above
the “Oil Level” line, remove
oil until the oil is at the line
by draining oil into pan or
disposal unit. If the oil is
below the “Oil Level” line,
add oil until the oil reaches
the line.
3 Read temperature
The readout should be 32°F
(0°C), plus or minus 2°F
(1°C). If not, you need to
calibrate, repair, or replace
the pyrometer. For calibra-
tion, follow the calibration,
checking, and adjusting pro-
cedures supplied by the
manufacturer of your pyrome-
ter.
Oil in the fryer is very hot.
Use gloves.
Cycle vat.
4
Allow the vat to cycle on and
off three times. The heat light
will come on when the fryer
is heating.
Turn on fryer and heat oil.
Press the on/off button to turn
the fryer on. Set the fryer for
the product to be cooked.
Allow the oil in the fryer to
reach cooking temperature
and then cycle off.
2
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Calibrate fryer (continued)
Read oil temperature.
End calibration check.
5
9
Insert the fry vat probe of the
pyrometer into the hot oil to
within 1 inch (2.5 cm) of the
probe’s tip. The tip should
be approximately 3 inches
(7.6 cm) below the surface of
the oil. Allow the temperature
reading to stabilize.
When you have finished steps
5 through 7 for the vat (in-
cluding both sides of a split-
vat), press the on/off button to
end the calibration check for
the vat.
Calibrate remaining fryers.
Repeat steps 1 through 9 for
all remaining fryers.
10
Display temperature on fryer.
6
Press the temperature display
switch for the vat where you
took the pyrometer reading.
The display will show the
temperature for the vat.
Compare temperature
readings.
7
Compare the temperature
reading on the pyrometer with
the corresponding tempera-
ture on the display.
If the two temperatures are
less than 5°F (3°C) apart (ei-
ther plus or minus), you do
not need to adjust the tem-
perature setting.
If the two temperatures are
more than 5°F (3°C) apart
(either plus or minus), call a
service technician to report
the problem.
Repeat for other side of split-
vat.
8
If the vat you tested was a full
vat, skip this step and go to
step 9.
If the vat you tested was one
side of a split-vat, repeat steps
5 through 7 on the other side
of the split-vat.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Calibrate fryer recovery time
Monthly
FR 3 M1
To maintain food safety standards for fried products
Why
1 minute to prepare
At open
5 minutes to complete,
Time required
Time of day
Hazard icons
For 24-hour restaurants: in the morning
Tools and supplies
Paper and pencil
Procedure
Turn fryer off.
Compare most recent recovery
time to acceptable recovery
time.
The acceptable recovery time
for electric fryers is less than
1:40 (one minute, forty sec-
onds). The acceptable
recovery time for gas fryers is
less than 2:25 (two minutes,
twenty-five seconds).
1
3
Press the on/off button to turn
the fryer off. The display will
show “OFF.”
Check most recent recovery
time.
The fryer automatically re-
cords the fryer’s recovery
time each time the vat tem-
perature rises from 250°F
(121°C) to 300°F (149°C).
2
If the recovery time you
wrote down is less than the
fryer’s acceptable recovery
time, the fryer’s performance
is acceptable. Skip to step 5.
Press the INFO button. The
display will show the most
recent recovery time in both
displays. Write down the re-
covery time.
If the time you wrote down is
more than the fryer’s accept-
able recovery time, the fryer’s
performance is not accept-
able. Go to the next step.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Calibrate fryer recovery time (continued)
Adjust fryer, if necessary.
4
If the fryer’s recovery time is
not acceptable, check the fol-
lowing items on the fryer. If
you find any problems, cor-
rect them as described.
For electric fryers only, con-
firm that the large power plug
is properly plugged in. Adjust
as necessary.
For gas fryers only, check the
seal angle, gravity blade, and
standoff. Adjust their place-
ment if necessary.
For gas fryers only, check the
air flow and combustion air
blower. Adjust as necessary.
For gas fryers only, check the
condition of the radiant burn-
ers.
Refer to trouble shooting
guide in Operators manual.
Check recovery time again.
5
If Recovery Time is not
achieved in the proper time,
call the Frymaster Service
Hotline for assistance at 1-
800-551-8633.
Recalibrate all remaining
fryers.
6
Repeat steps 1 through 5 for
all remaining fryers.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode JIB System
Quarterly
FR 3 Q1
Removes caramelized oil from elements (if electric) and frypot.
Why
5 minutes to prepare
15 minutes to prepare; 60 per pot to complete
Time required
Time of day
This task can be performed one pot at a For 24-hour restaurants: This task can be performed one
time. You will be able to serve
customers with remaining pots.
pot at a time. You will be able to serve customers with
remaining pots.
Hazard icons
Tools and supplies
Apron, heat-resistant
Brush, pot, heat-
resistant
Bucket, plastic
Bucket, clean and
sanitized towels
Bucket, soiled towels
Face shield
Fryer skimmer
Gloves, neoprene
Goofer stick
McD All Purpose
Super Concentrate
(APSC) solution
McD Heavy Duty
DeGreaser
Oil removal cart
Paper towels
Maple Paddle with
no scratch pad
Procedure The Deep Cleaning follows procedures developed by Kay Chemical. Their instructions are needed in addition
to this PM.
Prepare for Deep Clean and
turn fryer off.
Put on neoprene gloves, a
heat-resistant apron, and a
face shield. You must wear
this equipment throughout
this procedure.
Remove filter pan.
1
2
Remove the filter pan and
remove crumb basket, hold-
down ring, filter pad and
screen.
This procedure should be
done for only one vat at a
time.
Position MSDU.
3
4
Ensure the MSDU
(McDonald’s Shortening
Disposal Unit or oil removal
cart) is in place under the
drain.
Avoid accidentally
activating the fire
Confirm that the fryer filters
are in place. Turn at least one
exhaust fan on. The fan must
stay on for the entire
extinguishing system
by keeping an exhaust
fan on and the fryer
filters in place during
the entire procedure.
procedure.
Enter Deep Clean mode.
Press and hold the Temp and
Info buttons simultaneously
until LEVEL 1 is displayed
on the computer changing to
ENTER CODE.
Make sure the basket support
rack is in place in the vat.
Press the on/off button to turn
the fryer off. The display will
show “OFF.”
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode JIB System (continued)
Enter Code.
Enter 1-2-3-4 with the
numbered keys
Drain oil from vat.
Empty Vat: Skip to Step 12.
5
11
Be sure the MSDU
(McDonald’s Shortening
Disposal Unit or oil removal
cart) is in place underneath
the drain spout on the fryer.
Scroll to Deep Clean.
Press the ꢀ“Info” button to
scroll to DEEP CLEAN
MODE.
6
7
Full Vat: Press the 1D key
and let the oil drain into the
oil removal cart. Push any
pieces of fried food or other
sediment into the drain valve,
so they drain out. Computer
displays DISPOSING
Press checkmark key.
Press the 1D key under the
vat to be cleaned.
changing to VAT EMPTY?
Press the 1D key.
Confirm Deep Clean.
The computer display
alternates between DEEP
CLEAN? and YES NO. Press
the 1D key.
8
9
The oil may be very hot.
Avoid splashing oil.
Replace filter pan.
12
13
Place filter pan with all
internal components removed
in the fryer cabinet.
Confirm Oil is Removed.
Split Pots: Computer
displays Deep Clean,
alternating with L R. Press the
1Dor 2U button under the
split vat to be cleaned.
Computer displays IS OIL
REMOVED? alternating with
YES NO.
Add degreaser and hot water
to vat.
Pour McD Heavy-Duty
Degreaser carefully into the
vat. Use 2 gallons (8 liters) of
degreaser if you are cleaning
a full vat. Use 1 gallon (4
liters) of degreaser if you are
cleaning one side of a split
vat. Finish filling the vat with
hot water. Solution should be
1 inch above fill line.
Full Pots: Computer displays
IS OIL REMOVED?
alternating with YES NO.
Confirm Pot Status.
10
Empty Vat: Press the 1D
key. Computer displays
SOLUTION ADDED?
alternating with YES.
Refer to Kay Chemical
instructions Fryer Deep Clean
Procedure for additional
instructions.
Oil-Filled Vat: Press the 2U
key. Computer displays IS
DISPOSAL UNIT IN
PLACE? alternating with
YES NO.
McD Heavy Duty Degreaser
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode JIB System (continued)
After adding Cleaning Solution
Clean basket support rack.
Use the goofer stick to
remove the basket support
rack from the vat. Have
another crew person take the
rack to the three-
14
17
Computer displays
SOLUTION ADDED
alternating with YES.
Press the 1D key.
compartment-sink, and rinse
it thoroughly in hot water.
Dry thoroughly.
Start Deep Clean
15
Computer displays DEEP
CLEAN alternating with a
countdown timer for one
hour. The solution will reach
a temperature of 195°F
The basket support rack is
very hot.
(91°C). The solution should
be at a soft, rolling simmer.
Complete steps 15 through 18
while the timer is running.
Scrub inside of vat.
18
19
Scrub the side, front, and
back walls of the vat with a
heat-resistant pot brush to
remove any remaining
deposits.
The solution should never
come to a rolling boil, or it
may boil over. If unit starts to
boil over cancel deep clean by
pressing and holding the 2x
button for three seconds.
Clean Done
After one hour, the computer
displays CLEAN DONE and
sounds an alarm. Press 1Dto
silence alarm.
Never leave the fryer
unattended during deep clean.
Clean fry baskets.
16
Place the fry baskets into the
cleaning solution. Have
another crew person remove
them when clean and take
them to the three-
Drain solution from vat.
Follow Kay Chemical Deep
Cleaning Procedure to
remove solution.
20
compartment-sink. Rinse and
dry them thoroughly.
Do not place any aluminum
parts in the boiling solution.
The solid metal basket
hangers are made of
aluminum.
The computer displays IS
SOLUTION REMOVED?
alternating with YES. Once
the solution is removed press
1Dbutton.
The solution will be very hot.
Avoid splashing.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 3 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode JIB System (continued)
Scrub inside of vat.
Dry Vat, Clean and Dry Pan
The computer displays VAT
AND PAN DRY? Alternating
with YES. Remove and drain
the filter pan in accordance
with Kay Chemical Deep
Cleaning procedure. Wipe the
vat down with a clean,
sanitized towel. Thoroughly
dry the inside of the vat with
paper towels. Clean and dry
the filter pan. Reassemble it
with its components and
21
26
The computer displays
SCRUB VAT COMPLETE?
alternating with YES.
Use the maple paddle with
non scratch pad to scrub the
side, front, back and top of
vat. Remove any remaining
deposits. McD Fryer Cleanser
may be use also.
Once the vat is scrubbed press
the 1Dbutton.
install a clean filter pad.
Draining
22
23
The computer displays
DRAINING to drain the small
amount of solution from the
vat.
Vat, Pan Dry
27
28
Press 1Dwhen the vat and
pan are dry and ready to
return to service.
The solution will be very hot.
Avoid splashing.
Fill the vat with oil.
The computer displays
MANUAL FILL VAT
alternating with YES.
Fill the vat with the
Rinse vat with water.
Rinse the vat thoroughly with
warm water (100°F or 38° C).
Be sure to have the filter pan
inserted to catch rinse water.
Repeat with more clean,
warm water.
appropriate amount of oil.
Press 1Dwhen the vat is
filled to the bottom oil level
line.
Rinse Complete
24
25
Return to OFF.
The computer displays OFF.
29
The computer displays
RINSE COMPLETE?
alternating with YES.
Press the 1Dbutton when the
rinse is complete.
Remove filter pan.
The computer displays
REMOVE PAN.
Remove the filter pan.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 4 of 4
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode Bulk System
Quarterly
FR 3 Q2
Removes caramelized oil from elements (if electric) and frypot.
Why
5 minutes to prepare
15 minutes to prepare; 60 per pot to complete
Time required
Time of day
This task can be performed one pot at a For 24-hour restaurants: This task can be performed one
time. You will be able to serve
customers with remaining pots.
pot at a time. You will be able to serve customers with
remaining pots.
Hazard icons
Tools and supplies
Apron, heat-resistant
Brush, pot, heat-
resistant
Bucket, plastic
Bucket, clean and
sanitized towels
Bucket, soiled towels
Face shield
Fryer skimmer
Gloves, neoprene
Goofer stick
McD All Purpose
Super Concentrate
(APSC) solution
McD Heavy Duty
DeGreaser
Oil removal cart
Paper towels
Maple Paddle with
no scratch pad
Procedure The Deep Cleaning follows procedures developed by Kay Chemical. Their instructions are needed in addition
to this PM.
Prepare for Deep Clean and
turn fryer off.
Put on neoprene gloves, a
heat-resistant apron, and a
face shield. You must wear
this equipment throughout
this procedure.
Enter Deep Clean mode.
DO NOT drain oil to be
disposed into the waste tank
into a dirty filter pan or one
with components removed
Press and hold the Temp and
Info buttons simultaneously
until LEVEL 1 is displayed
on the computer changing to
ENTER CODE.
1
2
This procedure should be
done for only one vat at a
time.
Avoid accidentally
activating the fire
Enter Code.
Enter 1-2-3-4 with the
numbered keys
3
4
Confirm that the fryer filters
are in place. Turn at least one
exhaust fan on. The fan must
stay on for the entire
extinguishing system
by keeping an exhaust
fan on and the fryer
filters in place during
the entire procedure.
procedure.
Scroll to Deep Clean.
Press the ꢀ“Info” button to
scroll to DEEP CLEAN
MODE.
Make sure the basket support
rack is in place in the vat.
Press the on/off button to turn
the fryer off. The display will
show “OFF.”
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode Bulk System (continued)
Press checkmark key.
Press the 1D key under the
vat to be cleaned.
Open dispose valve.
5
10
The computer displays OPEN
DISPOSE VALVE. Unlock
the valve and pull the dispose
valve handle completely
forward to start disposal.
Confirm Deep Clean.
The computer display
alternates between DEEP
CLEAN? and YES NO. Press
the 1D key.
6
7
Disposing
11
12
Confirm Oil is Removed.
Split Pots: Computer
displays Deep Clean,
The computer displays
DISPOSING for four minutes
while the pump is running.
alternating with L R. Press the
1Dor 2U button under the
split vat to be cleaned.
Computer displays IS OIL
REMOVED? alternating with
YES NO.
Remove filter pan.
The computer displays
REMOVE PAN.
Remove the filter pan and
ensure the pan is empty.
If empty remove crumb
basket, hold-down ring, filter
pad and screen.
Full Pots: Computer displays
IS OIL REMOVED?
alternating with YES NO.
Confirm Pot Status.
8
Empty Vat: Press the 1D
key. Computer displays
SOLUTION ADDED?
alternating with YES.
Is pan empty?
13
The computer displays IS
PAN EMPTY? alternating
with YES NO.
Remove the filter pan and
ensure the pan is empty.
Oil-Filled Vat: Press the 2U
key. Computer displays
DRAINING changing to
VAT EMPTY? alternating
with YES?
Empty Pan: Press the 1D
key.
The oil may be very hot.
Avoid splashing oil.
Oil in Pan: Press the 2U
key. The pump runs for an
additional four minutes.
Vat empty.
Press the 1D key
9
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode Bulk System (continued)
Close dispose valve.
Start Deep Clean
14
18
The computer displays
CLOSE DISPOSE VALVE.
Close the dispose valve by
pushing the valve handle
completely toward the rear of
the fryer until it stops. Lock
the handle.
Computer displays DEEP
CLEAN alternating with a
countdown timer for one
hour. The solution will reach
a temperature of 195°F
(91°C). The solution should
be at a soft, rolling simmer.
Complete steps 19 through 21
while the timer is running.
The solution should never
come to a rolling boil, or it
may boil over. If unit starts to
boil over cancel deep clean by
pressing and holding the 2x
button for three seconds.
Insert filter pan.
The computer displays
INSERT PAN.
Place filter pan with all
internal components removed
in the fryer cabinet.
15
Never leave the fryer
unattended during deep clean.
Clean fry baskets.
19
Place the fry baskets into the
cleaning solution. Have
another crew person remove
them when clean and take
them to the three-
compartment-sink. Rinse and
dry them thoroughly.
Add degreaser and hot water
to vat.
16
Pour McD Heavy-Duty
Degreaser carefully into the
vat. Use 2 gallons (8 liters) of
degreaser if you are cleaning
a full vat. Use 1 gallon (4
liters) of degreaser if you are
cleaning one side of a split
vat. Finish filling the vat with
hot water. Solution should be
1 inch above fill line.
Do not place any aluminum
parts in the boiling solution.
The solid metal basket
hangers are made of
aluminum.
Clean basket support rack.
Use the goofer stick to
remove the basket support
rack from the vat. Have
another crew person take the
rack to the three-
compartment-sink, and rinse
it thoroughly in hot water.
Dry thoroughly.
20
Refer to Kay Chemical
instructions Fryer Deep Clean
Procedure for additional
instructions.
McD Heavy Duty Degreaser
After adding Cleaning Solution
Computer displays
SOLUTION ADDED
alternating with YES.
Press the 1D key.
17
The basket support rack is
very hot.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 3 of 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode Bulk System (continued)
Scrub inside of vat.
Draining
21
25
26
Scrub the side, front, and
back walls of the vat with a
heat-resistant pot brush to
remove any remaining
deposits.
The computer displays
DRAINING to drain the small
amount of solution from the
vat.
The solution will be very hot.
Avoid splashing.
Clean Done
22
After one hour, the computer
displays CLEAN DONE and
sounds an alarm. Press 1Dto
silence alarm.
Rinse vat with water.
Rinse the vat thoroughly with
warm water (100°F or 38° C).
Be sure to have the filter pan
inserted to catch rinse water.
Repeat with more clean,
warm water.
Rinse Complete
27
28
Drain solution from vat.
Follow Kay Chemical Deep
Cleaning Procedure to
remove solution.
23
The computer displays
RINSE COMPLETE?
alternating with YES.
Press the 1Dbutton when the
rinse is complete.
The computer displays IS
SOLUTION REMOVED?
alternating with YES. Once
the solution is removed press
1Dbutton.
Remove filter pan.
The computer displays
REMOVE PAN.
Remove the filter pan.
The solution will be very hot.
Avoid splashing.
Scrub inside of vat.
24
The computer displays
SCRUB VAT COMPLETE?
alternating with YES.
Use the maple paddle with
non scratch pad to scrub the
side, front, back and top of
vat. Remove any remaining
deposits. McD Fryer Cleanser
may be use also.
Dry Vat, Clean and Dry Pan
The computer displays VAT
AND PAN DRY? Alternating
with YES. Remove and drain
the filter pan in accordance
with Kay Chemical Deep
Cleaning procedure. Wipe the
vat down with a clean,
29
Once the vat is scrubbed press
the 1Dbutton.
sanitized towel. Thoroughly
dry the inside of the vat with
paper towels. Clean and dry
the filter pan. Reassemble it
with its components and
install a clean filter pad.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 4 of 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Deep Clean Mode Bulk System (continued)
Vat, Pan Dry
30
Press 1Dwhen the vat and
pan are dry and ready to
return to service.
Fill the vat with oil.
31
The computer displays FILL
VAT FROM BULK?
alternating with YES.
Fill the vat with the
appropriate amount of oil.
Press 1Dwhen the vat is
filled to the bottom oil level
line.
Fill the vat with oil.
The computer displays
32
33
PRESS AND HOLD YES TO
FILL alternating with YES.
Press and hold the 1Dbutton
to fill the vat. Release the
button when the vat is filled
to the bottom oil level line.
Filling
The computer displays
FILLING while the vat is
filling with oil. If the button
is released the computer
displays CONTINUE
FILLING? alternating with
YES NO. Press and hold the
1Dbutton to continue filling.
Return to OFF.
The computer displays OFF.
34
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 5 of 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Verify high-limit controls
Quarterly
FR 3 Q3
If the high-limit is not working properly it could lead to a serious equipment failure and unsafe
conditions. Never operate a fryer that has a malfunctioning high-limit. Conduct this test when the
fryer will not be needed for one hour and the oil is due to be changed. Discard the oil after
completing this test.
Why
45 minute fryer warm up time
25 minutes per pot
Time required
1 hour for oil to cool down before disposal.
After closing. Conduct this test when
the cooking oil is due to be changed.
For 24-hour restaurants: during low-volume periods
when oil is scheduled to be changed
Time of day
Hazard icons
Tools and supplies
Oil removal cart
Neoprene Gloves
Procedure
Prepare for tests.
Turn Computer Off
Press off buttons.
1
3
4
Confirm that the oil in the
fryer is scheduled to be
changed. The oil must be
discarded at the end of the
procedure.
Enter Programming Mode
Press and hold the Temp and
Info buttons simultaneously
until LEVEL 1 is displayed
on the computer changing to
ENTER CODE.
Check the oil level in the
fryer. It should be at the upper
“Oil Level” line.
Check the temperature of the
oil by pressing the TEMP
button. The oil temperature
should be above 180°F
(82°C).
Enter Code
Enter 1-2-3-4 with the
numbered keys.
5
Confirm that the hood grease
filters are in place, and turn
the exhaust fans on. The fans
must stay on for the entire
procedure. During this
procedure, the oil in the fryer
is heated to very high
temperatures. The oil may
smoke slightly, and it will be
extremely hot.
Computer display changes
Computer displays Level 1
Program.
6
7
8
Scroll through choices
Press the ꢀ“Info” button to
scroll to High Limit Test.
Confirm choice
Press the 1Dkey.
2
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Verify high-limit controls (continued)
Confirm test choice
Once oil cools exit to off.
When the vat cools below
400°F (204°C), press the 2U
twice to exit and return to
OFF.
9
17
18
The computer displays HI
LIMIT? alternating with YES
NO.
Dispose of oil.
Dispose of the oil after a high
limit test. Use the MSDU (oil
removal cart) for non-RTI
stores.
Press key
Press the Dkey.
10
If using a bulk oil system
follow the proper procedures
to dispose of oil.
Press and hold check key.
The computer displays
PRESS AND HOLD
CHECK.
11
12
Verify high-limit controls for all
remaining fryers.
Repeat steps 3-18 for all
remaining fryers.
19
Press and hold key
Press and hold Dkey of the
vat being tested. The
computer displays the vat
temperature during the test.
Vat heats
13
14
The computer displays HOT
HI-1, when the vat reaches
410°F (210°C).
High limit opens
The computer displays HELP
alternating with HI-2, when
the high limit opens between
423°to 447°F (217°C to
231°C).
High limit fails
15
16
If the high limit fails to open,
the computer will display
HIGH LIMIT FAILURE
alternating with
DISCONNECT POWER. If
this occurs, disconnect power
immediately and call for
service.
Release key
Release the 1Dbutton.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Replace filter O-rings
Quarterly
FR 3 Q4
To keep the fryer’s filter pump in working order
Why
2 minutes to prepare
5 minutes to complete
Time required
Time of day
At open; the fryer must be cool
For 24-hour restaurants: During a low-volume period
when the fryer can be turned off
Hazard icons
Tools and supplies
O-rings for the filter
pump
Flat tip screwdriver
No-scratch pad
Procedure
Prepare fryer for procedure.
Check to make sure the fryer
is cool. This procedure should
be done only when the fryer is
cool and the filter pan is
empty.
Clean pickup tubes.
Clean the male and female
pickup tubes with a no-
scratch pad.
1
2
3
4
Remove filter pan.
Pull the filter pan out of the
cabinet.
Replace O-ring.
Remove the O-ring from the
pan nozzle. Replace the O-
ring with a new O-ring. O-
rings can be purchased from
your local authorized servicer.
Reinstall filter pan.
Reinstall the pan into the
fryer cabinet.
5
Use only the manufacturer’s
replacement O-ring. These
rings are manufactured spe-
cifically for use with hot
cooking oils. Generic O-rings
cannot be used for this pur-
pose.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 1
Download from Www.Somanuals.com. All Manuals Search And Download.
Annual Inspection (electric fryers only)
Annually
FR 3 A1-T
Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least
annually. This will help ensure the equipment is in safe working order and operating at peak
performance.
Why
N/A
1 hour per fryer to complete inspection
Time required
Time of day
The inspection should be scheduled by the store to ensure business is not interrupted and to give
the servicer adequate access to the equipment.
Hazard icons
Tools and supplies
Tools supplied by technician
Procedure
Check fryer recovery time.
QUALIFIED TECHNICIANS ONLY
4
Choose a vat on the fryer. Check the fryer’s most
recent recovery time for that vat, using the procedure in
FR3 M1. The most recent recovery time should be less
than 1:40 (one minute, forty seconds).
Cabinet inspection
Inspect the cabinet, inside and out, front and rear, for
excessive oil buildup.
1
If the fryer’s recovery time is less than 1:40 (one
minute, forty seconds). The procedure is complete for
this vat. Go to step 6
Element inspection
2
Verify that heating elements are in good condition with
no carbon/caramelized oil build up. Inspect the
elements for signs of extensive dry firing.
Adjust fryer, if necessary.
5
6
If the fryer’s recovery time is not acceptable, check the
following items on the fryer. If you find any problems,
correct them as described.
Tilt inspection
3
Verify that the tilt mechanism is working properly
when lifting and lowering elements and that the
element wires are not binding and/or chafing.
For electric fryers only, confirm that the large power
plug is properly plugged in. Adjust as necessary.
Continue to step 6.
Amp-draw check
Verify the heating element amp-draw is within the
allowed range as indicated on the appliance’s rating
plate.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Annual Inspection (electric fryers only) (continued)
Probe check
7
Verify that the temperature and high-limit probes are
properly connected, tightened and functioning
properly, and that mounting hardware and probe guards
are present and properly installed.
Electrical component inspection
Verify that component box and contactor box
8
components (i.e. computer/controller, relays, interface
boards, transformers, contactors, etc.) are in good
condition and free from oil build up or other debris.
Wiring connection inspection
9
Verify that component box and contactor box wiring
connections are tight and that wiring is in good
condition.
Safety device check
10
Verify that all safety features (i.e. contactor shields,
drain safety switches, reset switches, etc.) are present
and functioning properly.
Frypot examination
11
Verify that the frypot is in good condition and free of
leaks and that the frypot insulation is in serviceable
condition.
Wiring harness inspection
Verify that all wiring harnesses and connections are
tight and in good condition.
12
13
Oil line inspection
Inspect all oil-return and drain lines for leaks and
verify that all connections are tight.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
Annual Inspection (gas fryers only)
Annually
FR 3 A2-T
Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least
Why
annually. This will help ensure the equipment is in safe working order and operating at peak per-
formance.
1.5 hours to complete
Time required
Time of day
Hazard icons
The inspection should be scheduled by the store to ensure business is not interrupted and to give
the servicer adequate access to the equipment.
Tools and supplies
Tools supplied by
technician
Procedure
Clean combustion air blower.
Clean the combustion air blowers. Follow the cleaning
procedure in the service manual.
QUALIFIED TECHNICIANS ONLY
5
6
Cabinet inspection
Inspect the cabinet, inside and out, front and rear, for
excessive oil buildup.
1
Check fryer recovery time.
Choose a vat on the fryer. Check the fryer’s most re-
cent recovery time for that vat, using the procedure in
FR3 M1. The most recent recovery time should be less
than 2:25 (two minutes, twenty-five seconds).
Check regulated gas pressure.
Contact the local gas company or a service agency to
2
check the gas pressure out of the fryer’s gas regulator.
If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).the procedure is complete
for this vat. Go to step 9.
For natural gas, the pressure must be 3.0 in. W.C.
(76 mm W.C.) For propane gas, the pressure must be
8.25 in. W.C. (210 mm W.C.)
Check combustion.
If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).skip this step.
7
If the pressure does not meet these standards, ask the
service agency or gas company to adjust the pressure to
meet the standard.
Connect the multimeter in series with the white flame
sensor wire on the igniter. Allow the burner to operate
for at least one minute after the melt cycle is com-
pleted. After 1 minute, the reading on the multimeter
should between 2.5 and 3.5 microamps. Any other
reading is not acceptable.
Probe check
3
Verify that the temperature and high-limit probes are
properly connected, tightened and functioning properly,
and that mounting hardware and probe guards are
present and properly installed.
After 90 seconds of continuous operation, check the
color of the burner. The burner should glow bright
orange-red. Use the Burner Color Comparison Chart
inside the door of the fryer to identify the correct color.
A blue flame or dark spots on the burner face are not
acceptable.
Clean and Replace gas valve vent tube.
Clean and replace the gas valve vent tube. Follow the
cleaning procedure in the service manual.
4
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 1 of 1
Download from Www.Somanuals.com. All Manuals Search And Download.
Annual Inspection (gas fryers only) (continued)
Adjust combustion air blower, if necessary.
If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).skip this step.
8
If either the multimeter reading or the burner color is
not acceptable, adjust the combustion air blower intake
plate.
Loosen the locking nuts on the intake plate with a
small adjustable wrench. Open or close the plate to
adjust the airflow while watching the multimeter read-
ing and the color of the burner. A blue flame usually
means the burner isn’t receiving enough air. Dark spots
on the burner usually mean the burner is receiving too
much air.
When the microamp reading is in the acceptable range
and the burner color is bright orange-red, hold the
blower intake plate in place. Then tighten the blower
intake plate locking nuts.
Safety device check
9
Verify that all safety features (i.e. drain safety
switches, reset switches, etc.) are present and
functioning properly.
Frypot examination
10
Verify that the frypot is in good condition and free of
leaks and that the frypot insulation is in serviceable
condition.
Wiring harness inspection
Verify that all wiring harnesses and connections are
tight and in good condition.
11
12
13
Oil line inspection
Inspect all oil-return and drain lines for leaks and veri-
fy that all connections are tight.
Calibrate remaining fryers.
Repeat steps 2 through 12 for each remaining vat and
fryer.
©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009
Page 2 of 2
Download from Www.Somanuals.com. All Manuals Search And Download.
|