Frymaster Fryer FPHD User Manual
Dean HD & SCFHD,  
Frymaster FPHD Models  
(Includes HD63/Red Robin and Common Cabinetry)  
Dean, a member of the Commercial Food Equipment Service Association, recommends using  
CFESA Certified Technicians.  
MAY 2007  
PRINTED IN THE UNITED STATES  
OF AMERICA  
24-Hour Service Hotline  
1-800-551-8633  
* 8 1 9 6 3 1 4 *  
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Please read all sections of this manual and retain for future reference.  
This product has been certified as commercial cooking equipment and MUST be installed by  
professional personnel as specified. Installation, maintenance and repairs should be performed  
by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other cooking appliance.  
DANGER  
Instructions explaining procedures to be followed MUST be posted in a prominent location in  
the event the operator detects a gas leak. This information can be obtained from the local gas  
company or gas supplier.  
WARNING  
Improper installation, adjustment, alteration, service or maintenance can cause property  
damage, injury or death. Read the installation, operating and maintenance instructions  
thoroughly before installing or servicing this equipment.  
DANGER  
Safe and satisfactory operation of your equipment depends on proper installation. Installation  
MUST conform with local codes, or in absence of local codes, with the National Fuel Gas Code,  
ANSI Z223.1; The Natural Gas Installation Code, CAN/CGA-B149.1; The Propane Installation  
Code, CAN/CGA-B149.2; or The latest edition of the National Electric Code, N.F.P.A. 70.  
NOTICE  
If, during the warranty period, the customer uses a part for this Enodis equipment other than an  
unmodified new or recycled part purchased directly from Frymaster and Dean, or any of its  
authorized service centers, and/or the part being used is modified from its original  
configuration, this warranty will be void. Further, Frymaster and Dean and its affiliates will not  
be liable for any claims, damages or expenses incurred by the customer which arise directly or  
indirectly, in whole or in part, due to the installation of any modified part and/or part received  
from an unauthorized service center.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
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WARNING  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures and may not conform to on-site management operational procedures.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-  
8633.  
This equipment is to be installed in compliance with the basic plumbing code of The Building  
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation  
Manual of the Food and Drug Administration.  
COMPUTERS  
FCC  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:  
1) This device may not cause harmful interference, and 2) This device must accept any interference  
received, including interference that may cause undesired operation. While this device is a verified Class  
A device, it has been shown to meet the Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the  
ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B  
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.  
DANGER  
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE  
CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.  
Operation, installation, and servicing of this product could expose you to airborne particles of  
glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne  
particles of glasswool or ceramic fibers is known to the State of California to cause cancer.  
Inhalation of carbon monoxide is known to the State of California to cause birth defects or other  
reproductive harm.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will  
distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be  
removed for cleaning.  
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Decathlon Series Gas Fryers  
Service and Parts Manual  
TABLE OF CONTENTS  
1.  
SERVICE PROCEDURES……..……..……………………………………………...  
1.1 Functional Description............................................................................................1-1  
1.2 Accessing Fryers for Service...................................................................................1-7  
1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-9  
1.4 Adjusting Burner Manifold Gas Pressure..........................................................1-9  
1.5 Adjusting the Pilot Flame......................................................................................1-10  
1.6 Calibrating the Thermatron Controller and Backup Thermostat....................1-10  
1.7 Replacing Fryer Components...............................................................................1-11  
1.8 Troubleshooting and Problem Isolation..............................................................1-28  
1.9 Troubleshooting Guides........................................................................................1-36  
1.10 Wiring Diagrams....................................................................................................1-38  
1.11 Probe Resistance Charts........................................................................................1-43  
2.  
PARTS LIST…….…………………………………..………………………………  
2.1 Decathlon Primary Components............................................................................2-1  
2.2 Orifices......................................................................................................................2-9  
2.3 Control Panel, Joiner Strips, and Accessories.....................................................2-10  
2.4 Optional Components and Controllers................................................................2-11  
2.5 3" Oil Drain Manifold, Drain Flush, and Drain Valve Components...............2-15  
2.6 Oil Return Manifold Components........................................................................2-16  
2.7 Oil Return and Oil Flush Components................................................................2-19  
2.8 Filtration Components...........................................................................................2-21  
2.9 Basket Lift Components........................................................................................2-24  
2.10 Trough, Holster, and Cover Components............................................................2-26  
2.11 Fasteners (Screws, Nuts, Bolts).............................................................................2-27  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.1 Functional Description  
High Efficiency Decathlon (HD) Series gas fryers  
contain a welded stainless steel frypot heated by gas  
flames diffused evenly through tubes built into the  
frypot.  
Flames originate from orifices in a burner manifold  
positioned beneath stamped-steel burners. The burners  
are positioned in the tube openings at the front of the  
frypot. The diameter of the orifices differs for natural  
High efficiency burner and diffuser.  
and LP gas as indicated in the accompanying table.  
GAS INFORMATION (Altitudes of 2000 feet or less)  
EQUIPMENT  
ORIFICE  
INPUT  
(BTU)  
GAS  
TYPE  
ORIFICE  
PRESSURE  
MODEL  
MM  
QTY  
PART NO.  
INCH W.C.  
(INCH)  
MBAR  
NAT  
LP  
2.26(#43)  
1.40(#54)  
810-2938  
810-2939  
4
4
10  
27.5  
4
10  
HD50G  
HD60G  
95  
NAT  
LP  
2.26(#43)  
1.40(#54)  
810-2938  
810-2939  
5
5
10  
27.5  
4
10  
125  
An electromechanical gas valve regulates gas flow to the manifold. HD Series gas fryers are  
equipped with either a 24V valve system. Unit configurations include either a pilot ignition system  
or an electronic ignition system.  
1-1  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.1 Functional Description (cont.)  
Pilot System Configuration  
The pilot system is comprised of the pilot orifice, pilot hood, and a thermopile (some systems  
incorporate a thermocouple). The pilot serves two purposes: light the burner and heat the  
thermopile. In operation, the thermopile is in contact with the pilot flame and generates millivolts.  
The millivolt output energizes the gas valve pilot coil, which in turn opens the pilot valve. If the  
pilot flame is extinguished, the gas valve pilot coil loses voltage and the pilot valve closes. The  
main valve of the gas valve will not open if the pilot valve is not open. The pilot flame must be  
manually lit when the fryer is first placed into operation. A separate 24V circuit, activated by the  
fryer ON/OFF switch, provides voltage through the Thermatron to the gas valve main coil, which  
opens the main valve.  
Electronic Ignition Configuration  
In units configured for electronic ignition, an ignition module connected to an ignitor assembly  
replaces the pilot system. The ignition module performs three important functions: It provides an  
ignition spark, supplies voltage to the gas valve, and proofs the pilot flame.  
The module contains a 90-second time delay circuit and a coil that activates the gas valve. The  
ignitor assembly consists of a spark plug, a pilot, and a flame sensor element.  
1-2  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Electronic Ignition Configuration (cont.)  
At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control  
circuitry in the controller or computer and to one side of the heat relay coil on the interface board. If  
resistance in the temperature probe indicates the temperature in the frypot is below 180°F (82°C),  
the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds  
and opens for 24 seconds. If the temperature is 180°F (82°C) or above, the current flows through a  
heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat  
relay coil which then closes an electronic switch in the 24 VAC circuit to provide current to the  
ignition module. NOTE: The listed melt cycle times and exit temperature pertain to the Compu-Fry  
computer only.  
Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed high-  
limit switch and a drain safety switch. Simultaneously, the module causes the ignitor to spark for up  
to 90 seconds to light the pilot flame. A flame sensor verifies that the pilot is lit by measuring the  
flow of microamps through the flame. If the pilot does not light (or is extinguished), current to the  
ignition module is interrupted, preventing the main valve from opening, and the ignition module  
"locks out" until the power switch is turned OFF, then back ON.  
A temperature probe monitors the temperature in the frypot. When the programmed setpoint  
temperature is reached, resistance in the probe causes the heat cycle circuitry in the controller to  
interrupt current flow through the heat relay. This in turn interrupts the 24 VAC current to the  
ignition module, resulting in closure of the gas valve.  
NOTE: Unlike previous modules, microamp readings on these black modules will move up and  
down as the module pulses on and off and this is an indication that the module is functioning.  
Control Options  
HD Series gas fryers may be equipped with Thermatron controls or Compu-Fry computers.  
In fryers equipped with Thermatron controls, the fryer is turned on and off by means of a rocker  
switch and the temperature is set by adjusting a potentiometer. An interface board is located in the  
component box (shield) behind the control panel (computer-equipped) or a Thermatron board is  
located in a component box inside the cabinet (Thermatron-equipped).  
Interface Boards  
The interface board provides a link between the controller/computer and the fryer’s individual  
components without requiring excessive wiring, and allows the controller to execute commands  
from one central point. Two types of interface boards may be used in HD Series gas fryers; the type  
used depends on the fryer configuration.  
In units configured for electronic ignition and constant pilot, P/N 106-6669 is used; in units  
configured with a manually lit pilot (non-electronic ignition), P/N 106-6710 is used.  
1-3  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Interface Boards (cont.)  
826-2086 (115/230V): These boards are used in HD fryers equipped with Thermatron control  
systems.  
THERMATRON BOARD P/N 826-2086  
Thermatron systems incorporate a temperature probe, a potentiometer, and a temperature control  
circuit board. This system is more accurate and reliable than a standard thermostat. The temperature  
probe measures oil temperature via resistance (ohms); as oil temperature rises, resistance decreases.  
The potentiometer sets the oil temperature via resistance (ohms). The temperature control circuit  
board compares the resistance from the probe and potentiometer and cycles the burner on and off as  
necessary.  
1-4  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Interface Boards (cont.)  
826-2434: These interface boards are used in HD fryers equipped with electronic ignition and  
constant pilot.  
INTERFACE BOARD P/N 106-6669 (Kit 826-2434)  
Used on fryers equipped with electronic ignition and constant pilot.  
1-5  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Interface Boards (cont.)  
FREQUENTLY USED TEST POINTS FOR HIGH EFFICIENCY DECATHLON (HD) FRYERS  
106-6669 INTERFACE BOARD  
Test  
Meter Setting  
50 VAC Scale  
50 VDC Scale  
50 VDC Scale  
50 VAC Scale  
50 VAC Scale  
50 VAC Scale  
R x 1000 Ohms  
Pins  
1 and 3 on J3  
Test Results  
12-18  
12-18  
12-18  
22-28  
22-28  
22-28  
**  
12VAC Power to Controller  
12VDC Power to Right BL Relay  
12VDC Power to Left BL Relay  
24VAC Power to High-Limit  
24VAC Power  
4 on J2 and 5 on J2  
7 on J1 and 5 on J2  
6 on J2 and GROUND  
2 on J2 and GROUND  
7 on J2 and GROUND  
10 and 11 on J2  
24VAC Power To 24VAC Gas Valve  
Probe Resistance*  
* Disconnect 15-pin harness from controller before testing probe circuit.  
** See Probe Resistance Chart at the end of this chapter.  
HIGH EFFICIENCY DECATHLON (HD) FRYER  
LED DIAGNOSTIC LIGHTS  
(106-6669 INTERFACE BOARD)  
CMP  
24V  
HI  
Indicates power from 12V transformer.  
Indicates power from 24V transformer.  
Indicates output (closed) from latch relay (K4).  
Indicates output from heat relay (K3).  
HT  
AL  
Indicates output (open) from latch relay (K4).  
The board contains two heat relays (K2 and K3), and two basket lift relays (K1 and K4). NOTE: On  
factory-original units not equipped with basket lifts and on service interface boards, the board will  
have no basket lift relays installed.  
1-6  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Thermostats  
Different types of thermostats are used in High Efficiency Decathlon Series gas fryers, depending on  
fryer configuration.  
Fryers equipped with a Thermatron use a dial to adjust temperature. In this configuration, the probe  
resistance varies inversely with the temperature. As the temperature rises, resistance decreases at a  
non-linear rate. A chart is located at the end of this chapter.  
Fryers equipped with computer controls have a temperature probe. In this configuration, the probe  
resistance varies directly with the temperature. As the temperature rises, resistance increases at a  
rate of approximately 2 ohms for every 1°F (approximately 3.7 ohms for every 1°C). Circuitry in the  
computer monitors the probe resistance and controls burner firing when the resistance exceeds or  
falls below programmed temperatures (setpoints). The temperatures are programmed by means of a  
keypad on the face of the computer.  
All HD Series gas fryers are equipped with a high-limit thermostat. In the event that the fryer fails  
to control the oil temperature, the high-limit thermostat prevents the fryer from overheating to flash  
point. The high-limit thermostat acts as a normally closed power switch that opens when exposed to  
temperatures above 450°F/232°C.  
1.2 Accessing Fryers for Servicing  
DANGER  
Moving a fryer filled with cooking oil may cause spilling or splattering of the hot  
liquid. Follow the draining instructions included with the fryer before attempting to  
relocate a fryer for servicing.  
1. Shut off the gas supply to the unit. Unplug the power cords. Remove any attached restraining  
devices.  
2. Disconnect the unit from the gas supply.  
3. Relocate the fryer for service accessibility.  
4. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and  
plug in the electrical cords.  
DANGER  
No structural material on the fryer should be altered or removed to accommodate  
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service  
Hotline at 1-800-551-8633.  
1-7  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Restraints  
Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top  
of the frypot to verify that the unit is level, both side-to-side and front-to-back.  
To level fryers equipped with legs, the bottom of the legs can be screwed out up to one inch for leveling.  
Legs should also be adjusted so that the fryer(s) are at the proper height in the frying station.  
For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryers  
are installed must be level.  
When the fryer is leveled in its final position, install the restraints provided with the unit to limit its  
movement so that it does not depend on or transmit stress to the electrical conduit or connection.  
Install the restraints in accordance with the provided instructions (see illustration below). If the  
restraints are disconnected for service or other reasons, they must be reconnected before the fryer is  
used.  
DANGER  
Adequate means must be provided to limit the movement of this appliance without  
depending on or transmitting stress to electrical conduits or gas supply line. A  
restraint kit is provided with the fryer. If the restraint kit is missing contact your  
local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900.  
NOTE: If you need to relocate a fryer installed with legs, remove all weight from each leg  
before moving. If a leg becomes damaged, contact your service agent for immediate repair or  
replacement.  
DANGER  
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be  
removed from the fryer before attempting to move it to avoid oil spills, falls, and  
severe burns. This fryer may tip and cause personal injury if not secured in a  
stationary position.  
1-8  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.3 Cleaning the Gas Valve Vent Tube (if applicable)  
1. Set the fryer power switch and the gas valve to the OFF position.  
2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened  
for ease in removal.  
3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any  
obstruction. Remove the wire and blow through the tube to ensure it is clear.  
4. Reinstall tube and bend so that the opening is pointing downward.  
1.4 Adjusting Burner Manifold Gas Pressure  
WARNING  
This task should be performed by qualified service personnel only.  
1. Ensure that the gas valve knob is in the OFF position.  
2. Remove the pressure tap plug from the gas valve (see arrows in photos below for location).  
Pilot Ignition Valve  
(Line Voltage)  
Electronic  
Ignition Valve  
3. Insert the manometer fitting into the pressure tap hole.  
4. Place the gas valve in the ON position then place the fryer power switch in the ON position.  
When the burner lights and continues to burn, check the gas pressure reading against the table on  
page 1-1.  
5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct  
pressure.  
6. Place the fryer power switch and the gas valve in the OFF position. Remove the manometer  
fitting from the pressure tap hole and reinstall the pressure tap plug.  
1-9  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.5 Adjusting the Pilot Flame  
1.5.1 Main Pilot  
1. Remove the cap from the pilot adjustment screw hole on the gas valve.  
2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to  
increase length of flame or clockwise to decrease length of flame. Adjust to obtain a flame from  
1 inch to 1½ inches long.  
3. Reinstall the pilot adjustment screw cap.  
1.5.2 Trailing Pilot  
Unlike older Decathlon units, current production HD units do not have a trailing pilot adjustment.  
1.6 Calibrating the Thermatron  
1. Fill the frypot to the lower OIL-LEVEL line with cooking oil. If solid shortening is used, it must  
be melted before starting the calibration procedure.  
2. Ensure the fryer ON/OFF switch is in the OFF position and light the pilot.  
3. Place the fryer ON/OFF switch in the ON position. Set the potentiometer dial to 325°F (162°C).  
4. Allow the oil to equalize at setpoint temperature. This is evident when the burners have cycled  
on and off several times.  
5. Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb. Ensure the  
tip of the thermometer/pyrometer does not touch the frypot burner tube.  
6. If the temperature on the thermometer is higher or lower than 325°F (162°C), the knob is out of  
calibration.  
7. Calibrate the knob by first loosening the setscrew and slowly turning the knob to match the  
temperature reading of the thermometer. Tighten the setscrew, ensuring the knob does not move  
on the shaft during tightening.  
8. Allow burners to cycle on and off several times, then recheck oil temperature as described in  
Step 5. If the thermostat dial temperature matches the thermometer temperature, the thermostat  
is calibrated. If not, repeat Step 7.  
1-10  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7 Replacing Fryer Components  
1.7.1 Replacing the Computer  
1. Disconnect the fryer from the electrical  
supply.  
2. Unscrew the two computer panel screws.  
The computer panel is hinged at the bottom  
and will swing open from the top.  
Computer panel in “down” position.  
3. Unplug the fryer wiring harness and ground  
wire from the back of the computer.  
4. Remove the computer by lifting it from the  
hinge slots in the fryer control panel frame.  
5. Reverse the procedure to install a new  
computer.  
Disconnect the 15-pin connector and ground  
wire (arrows) from the computer.  
1-11  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers  
1. Disconnect the fryer from the electrical supply.  
2. Drain cooking oil from the frypot. Allow the  
frypot to cool completely before proceeding.  
3. Remove fryer door for easier access to the  
temperature probe. First, remove top hinge  
from bracket. Then, lift door off bottom  
hinge pin.  
Remove the fryer door for easier access to the  
temperature probe.  
4. Disconnect the probe harness connector  
(arrow). Use a pin pusher to remove plug  
from probe wires (probe side only). Retain  
the plug for re-assembly on new probe.  
Disconnect the two-pin probe harness  
connector (arrow).  
5. Remove the drain manifold. Only the drain  
tubes directly blocking the frypot being  
replaced require removal.  
-
-
Remove the nuts holding the drain valve  
strap onto the drain tube stud.  
Disconnect the Teflon tube at the back of  
the center dump tube piece and any other  
components attached to the tubes,  
including drain flush flexlines.  
-
-
Loosen the nut on each clamp holding the  
rubber boots and drain sections together.  
Remove the nuts, Teflon tube (not pictured), clamp,  
boot, and drain tubes.  
Carefully remove the tubes by pulling  
down at an angle, straight out of the drain  
valves, and working them gently out of  
the rubber boots. Set aside for  
reassembly.  
1-12  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)  
6. Remove the burner shield by loosening the  
screw on each end.  
7. Remove the burner rail by loosening the  
screw on each end. The burner rail secures  
the burners in the burner manifold. Be  
careful to ensure that the burners do not fall  
out of the gas manifold, as they might be  
damaged and dented.  
Remove the burner rail and burner shield.  
8. Remove the burners to gain access to the  
temperature probe and to ease frypot  
removal. Lean each burner slightly away  
from the frypot to clear the burner seal  
(metal box attached to frypot). Then, pull  
the burner up and off of the orifice. The  
burners should be easy to remove and do  
not require force.  
Remove burners to gain access to temperature  
probe (arrow).  
9. Loosen and unscrew the compression nut  
and the pass-through nut completely from  
the frypot. Proceed to the next step before  
removing the probe from the frypot.  
Loosen and unscrew completely the compression  
nut (bottom arrow), then the pass-through nut (top  
arrow).  
1-13  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.)  
10. Locate the temperature probe inside the  
frypot. Remove the temperature probe  
mounting hardware. Retain mounting  
hardware for installation of new  
temperature probe.  
Locate the temperature probe.  
11. The temperature probe can be removed  
through the bottom of the frypot as follows:  
Ensure the two-pin connector has been  
removed from the probe wiring harness  
(step 4, above).  
Remove the harness  
insulation. The probe can be pulled through  
the frypot from the bottom (complete step  
7, above, prior to removing probe).  
12. Carefully remove the probe from the frypot.  
As the probe is removed, tilt the probe at an  
angle to facilitate removal (curved probes  
only).  
After removing the probe mounting hardware, the  
temperature probe can be removed through the  
bottom of the frypot. Retain the mounting hardware  
for reassembly.  
13. Follow the steps on the next page to install  
the new temperature probe.  
IMPORTANT: When installing new probe, use  
Loctite PST567 or equivalent pipe thread sealant  
on threads and ensure probe is positioned properly  
with the mounting hardware installed prior to  
tightening the compression nut. Once tightened,  
the probe cannot be repositioned.  
1-14  
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CHAPTER 1: SERVICE PROCEDURES  
Installing the New Temperature Probe:  
1. Feed the probe wire through the probe nipple from the top side of the frypot.  
2. Loosely install the bladder nut.  
3. Mount the probe into the mounting hardware.  
4. Tighten the bladder nut.  
5. Install the insulation and plug.  
1.7.4 Replacing the High-limit Thermostat  
1. Turn fryer off and drain oil from the frypot. Allow the frypot to cool completely before  
proceeding.  
2. Perform steps 1-4 in Section 1.7.1, Replacing the Computer.  
3. Remove fryer door for easier access to the temperature probe. First, remove top hinge from  
bracket. Then, lift door off bottom hinge pin.  
4. Remove two screws securing the high-limit  
mounting-bracket. Do not disconnect wires from  
high-limit at this time.  
Remove screws (arrows) securing high-limit to  
fryer.  
5. Loosen and completely unscrew the compression  
nut, then the pass-through nut on the frypot bottom.  
Proceed to the next step before removing high-limit  
from frypot.  
Compression nut unscrewed. Unscrew  
the pass-through nut (arrow).  
1-15  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.4 Replacing the High-limit Thermostat (cont.)  
6. Locate the high-limit probe inside the frypot.  
Remove the high-limit probe mounting hardware.  
Retain mounting hardware for installation of new  
temperature probe  
Locate the high-limit probe.  
7. Carefully pull high-limit capillary tube and bulb out  
of the frypot from the bottom.  
Remove high-limit capillary tube and bulb  
from the bottom of the frypot.  
1-16  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.4 Replacing the High-limit Thermostat (cont.)  
8. Mark and disconnect wires at the high-limit in the  
component box.  
Mark and disconnect high-limit wiring  
(arrows). Reconnect wires to the same  
terminals on the replacement high-limit.  
9. Remove high-limit from fryer by pulling the  
capillary tube and bulb through the component box  
opening (arrow). This may require removal of the  
control panel frame.  
10. Reverse the above steps for high-limit installation.  
IMPORTANT: When installing new high-limit,  
ensure the capillary tube and bulb are positioned  
properly with the mounting hardware installed prior to  
tightening the compression nut. Once tightened, the  
capillary tube cannot be repositioned.  
Component box opening (arrow).  
1-17  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.5 Replacing Rocker Switches  
1. Disconnect the fryer from the electrical supply.  
2. If switches are located in a control box within the fryer, remove the six screws securing the  
switch panel to the control box. Do not allow the switch panel to hang from the switch wiring  
harness or other wires. (Figure B)  
Remove six screws.  
Remove the screws holding the plate in place, then depress the  
clips on each end to remove the switch.  
FIGURE B  
1-18  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.5 Replacing Rocker Switches (cont.)  
3. Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is  
a switch-guard present, retain it for installation of the replacement switch.  
Depress clips on each  
side to remove switch  
from control panel.  
4. Remove wires one at a time from the switch being removed and connect to the replacement  
switch until all wires are transferred.  
5. Reverse the above steps for reassembly.  
1.7.6 Replacing the Gas Valve  
DANGER  
Drain the frypot or remove the handle from the drain valve before proceeding further.  
1. Disconnect fryer from electrical and gas supplies.  
2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate  
reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then  
remove the bobtail connecting the white wire.  
3. Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120 VAC valves).  
4. Remove the pilot gas line fitting from the gas valve.  
5. Remove the pipe union collars to the left and right of the gas valve and remove the valve.  
6. Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite  
PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe  
threads. Doing so will clog and damage the gas valve.  
7. Reverse steps 1-5 to install the replacement gas valve.  
1-19  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.7 Replacing the Pilot Assembly  
1. Remove the pilot tubing from the bottom of the pilot assembly.  
2. If the pilot is an electronic ignition pilot, disconnect the ignition cable and the sense wire.  
3. Remove the pilot mounting screw(s) from the pilot mounting bracket and remove the pilot.  
4. Reverse the procedure to replace the pilot assembly.  
NOTE: The above procedure is applicable to standing pilot, electronic ignition, and  
trailing pilot assemblies.  
1.7.8 Replacing the Frypot  
1. Open fryer doors and remove filter pan (if applicable). Ensure computer and all power switches  
are off. Drain and dispose of or store oil from all frypots prior to moving fryer.  
DANGER  
Hot cooking oil will cause severe burns. Never attempt to move this appliance when  
filled with hot cooking oil or to transfer hot cooking oil from one container to  
another.  
2. Turn gas valve off, then turn gas off at supply valve or meter. Disconnect supply line from gas  
manifold at rear of fryer.  
NOTE: If restraints are installed on the fryer, disconnect restraints prior to disconnecting  
the gas supply line.  
3. Unplug fryer from electrical supply source.  
4. Remove fryer door for easier access to the temperature probe. First, remove top hinge from  
bracket. Then, lift door off bottom hinge pin.  
5. Remove the basket hanger from the flue cap by lifting  
up and off of fryer. Some units may have a built-in  
flue deflector on the basket hanger. Units with basket  
lifts will require the removal of the lift arms prior to  
removing the basket hanger.  
Removing the basket hanger from the flue cap.  
1-20  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
6. Remove the top cap. It is held in place by one screw on  
each side of the fryer. If the fryer has a controller on  
the front, the top cap may also be held in place by two  
screws on the front of each pot. FPHD65 units may  
have two screws on each end of the top cap.  
7. Remove the joiner strips on either side of the frypot. Be  
careful not to bend the joiner strip during removal.  
Removing the joiner strip.  
8. Remove back panels of the fryer.  
There may be both upper and lower  
panels and several screws secure  
them. Screw location and orientation  
will vary according to fryer model.  
Typical screw locations on the back panel (may vary by  
model).  
9. Remove screw securing brace (and back panel) to the  
flue cap. Support the brace with hand while removing  
screw to prevent brace from falling away. Remove  
brace and set aside for reassembly.  
Removing brace holding back panel to flue  
cap.  
1-21  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
10. Remove screws securing flue cap to frypot (access from above; a nut-driver with an extension or  
long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the  
screws can be retrieved when the flue is removed (Step 16). Use a screwdriver or similar tool to  
free flue cap from frypots. Remove flue cap by lifting up and off of fryer.  
Remove the screws (arrow) securing the flue cap  
to the frypot on the long edge. There will be two or  
three screws depending on configuration. (view  
from above, looking down into flue)  
Remove the screws (arrows) securing the flue  
cap to the frypot on the short edge. There will be  
two screws on each end of the flue. (view from  
above, looking down into flue)  
11. Remove gas manifold pipe for access to gas  
manifold shield by disconnecting at the unions.  
Ensure gas supply is shut off and supply line is  
disconnected prior to removing. Set gas  
manifold aside. Remove screws securing gas  
manifold shield. Remove shield to access oil-  
return plumbing components connected to the  
frypots.  
NOTE: For units without built-in filtration  
skip the steps pertaining to removal and  
replacement of oil-return plumbing.  
Removing gas manifold shield.  
1-22  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
12. Remove screws securing flue to frypot (access  
from above; a nut-driver with an extension or  
long screwdriver is required). Retrieve any  
screws dropped into the flue during removal of  
the flue cap and frypot bracket.  
Removing bolts (arrows) securing flue to  
frypot.  
13. Remove the clevis clip and oil return handle  
rod from the oil return valve at the rear of the  
fryer. Slip Section A of the clevis clip off of  
the oil return handle by pulling up on the rings.  
Slide the oil return handle out of the bracket  
and Section B of the clevis clip. Repeat for the  
drain flush handle (if applicable).  
Disconnect oil-return handle from clevis clip  
and valve.  
14. Loosen the two screws on the front of the oil  
return handle bracket at the front of the fryer.  
Remove the bracket and handle and set aside  
for reassembly. Repeat for the drain flush  
handle (if applicable).  
Oil-return handle bracket and screws.  
1-23  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
15. Remove the drain manifold. Only the drain  
tubes directly blocking the frypot being  
replaced require removal.  
Valve  
Nut  
-
-
Remove the nuts holding the drain valve  
strap onto the drain tube stud.  
Boot  
Stud &  
Strap  
Clamp  
Disconnect the Teflon tube at the back of  
the center dump tube piece and any other  
components attached to the tubes,  
including drain flush flexlines.  
Drain manifold parts.  
-
-
Loosen the nut on each clamp holding the  
rubber boots and drain sections together.  
Carefully remove the tubes by pulling  
down at an angle, straight out of the drain  
valves, and working them gently out of the  
rubber boots. Set aside for reassembly.  
16. Remove the nipple attaching the oil return line  
to the bottom of the frypot at the rear of the  
fryer using a wrench. This may require  
removal of other pieces of the oil return  
manifold, as needed.  
17. Remove the burner shield by loosening the  
screw on each end.  
18. Remove the burner rail by loosening the screw  
on each end. The burner rail secures the  
burners in the burner manifold. Be careful to  
ensure that the burners do not fall out of the  
gas manifold, as they might be damaged and  
dented.  
Oil-return nipple, burner shield, and burner rail.  
14. Remove the burners to gain access to the  
temperature probe and to ease frypot removal.  
Lean each burner slightly away from the  
frypot to clear the burner seal (metal box  
attached to frypot). Then, pull the burner up  
and off of the orifice. The burners should be  
easy to remove and do not require force.  
Removing drain valve handle and burners from  
fryer.  
1-24  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
19. If the fryer is equipped with drain-valve microswitches, mark the wires and microswitch  
terminals, then disconnect wires from the switch. Secure the wires to prevent damage when  
frypot is removed.  
Left: Microswitch wires marked for removal (ensure microswitch  
terminals are marked the same as the wires removed). Right:  
Microswitch mounted to drain valve.  
20. Remove the drain valve handle by loosening  
the drain valve nut and removing attached  
hardware. Depending on placement and  
configuration, the valve may be turned in a  
different direction than pictured.  
Remove the drain valve nut and attached  
hardware.  
21. Remove the pilot assembly from the frypot.  
- If trailing pilot, disconnect the pilot supply  
line from the trailing pilot valve on the  
burner manifold.  
Remove the mounting screw(s) to detach the pilot  
assembly from the pilot bracket.  
Remove the pilot assembly from the pilot bracket  
on the frypot.  
1-25  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
22. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature  
Probe: Computer–equipped Fryers, for specific instructions.)  
23. Remove the high-limit from the frypot.  
24. Remove bolts from brackets securing burner  
manifold to frypot. Leave the manifold in  
place.  
Removing bolts (arrows) from burner manifold  
support brackets (both sides). Leave the burner  
manifold in place after removing bolts.  
25. Using a sharp knife or box-cutter, cut the  
silicon seal around the frypot. Use care not  
to scratch stainless steel surfaces.  
Cutting frypot seal prior to frypot removal.  
1-26  
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CHAPTER 1: SERVICE PROCEDURES  
1.7.8 Replacing the Frypot (cont.)  
26. Ensure wires and tubes will not be caught  
on the frypot when it is removed.  
27. Remove frypot from fryer by lifting up  
and out.  
28. Position the frypot upside down on a  
suitable work surface.  
Lifting frypot from fryer.  
29. Record position of the valve stem in  
relation to the frypot prior to removing  
the drain valve. If equipped, remove  
microswitches and mounting hardware  
from valve prior to removal. Using a  
suitable wrench, remove the drain valve  
from the frypot. Use Loctite PST567  
sealant when installing drain valve on  
replacement frypot.  
Removing drain valve from frypot.  
30. Remove all other hardware and  
accessories from the frypot.  
31. Reverse the above steps to install the  
replacement frypot.  
32. Add a bead of silicon around the edges of  
the new frypot, sealing the seam where  
the frypot and the cabinet meet. Only do  
this when the frypot is completely  
installed.  
1-27  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8 Troubleshooting and Problem Isolation  
Because it is not feasible to include every issue that might occur, this section is intended to provide  
technicians with a general knowledge of the broad problem categories associated with this  
equipment and the probable causes of each. With this knowledge, the technician should be able to  
isolate and correct any problem encountered.  
You are likely to encounter problems in these broad categories:  
1. ignition failure,  
2. improper burner function,  
3. improper temperature control,  
4. improper computer function,  
5. improper filtration function,  
6. frypot leakage, and  
7. basket lift malfunction.  
The probable causes of each category are discussed in the following sections. Troubleshooting  
guides are included in Section 1.9 to assist in identifying some of the more common problems.  
1.8.1 Ignition Failure  
Ignition failure occurs when the ignition module fails to sense a flame within the 60-second time  
delay period and locks out. Turn the fryer off, locate and fix the problem, then turn fryer back on to  
clear the module lock.  
There are three primary reasons for ignition failure, listed in order of probability:  
1. The gas and electrical power supplies,  
2. The electronic circuits, or  
3. The gas valve.  
The Gas and Electrical Power Supplies  
The main indicators that the gas or electrical power supply is the cause of ignition failure are as  
follows: an entire battery of fryers fails to light, and/or there are no indicator lights illuminated on  
the fryer experiencing ignition failure. Verify that the quick disconnect hose is properly connected,  
the fryer is plugged in, the main gas supply valve is open, and the circuit breaker for the fryer  
electrical supply is not tripped.  
1-28  
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CHAPTER 1: SERVICE PROCEDURES  
1.8.1 Ignition Failure (cont.)  
The Electronic Circuits  
If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a  
problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot  
system for those without electronic ignition. If the fryer is equipped with a SUFF/UFF filtration  
system, verify that the drain valve is fully closed. (The valve is equipped with a microswitch that  
must be closed for power to reach the gas valve. The valve handle can appear to be closed when the  
microswitch is open.) If the valve is fully closed, or the fryer does not have a filtration system, refer  
to the troubleshooting guides in this chapter.  
The Gas Valve  
If the problem is not in the 24 VAC circuit or pilot system, it is most likely in the gas valve. Before  
replacing the gas valve, refer to the troubleshooting guides in this chapter.  
1.8.2 Improper Burner Function  
In these instances, the burner ignites but exhibits abnormal characteristics, such as popping,  
incomplete lighting of the burner, fluctuating flame intensity, and flames “rolling” out of the fryer.  
Popping indicates delayed ignition. In most cases, the main gas valve is opening, but the burner is  
not immediately lighting. When ignition does take place, excess gas ignites rapidly rather than  
smoothly.  
The primary causes of popping are:  
1. low or fluctuating gas pressure,  
2. misdirected or weak pilot flame,  
3. clogged burner orifices,  
4. clogged burner flame-transfer holes  
5. clogged burners,  
6. inadequate make-up air,  
7. heat damage to the controller or ignition module,  
8. an out-of-adjustment igniter or broken ignition wire,  
9. a defective ignition module,  
10. missing or misaligned burners,  
11. clogged vent tube (causing incorrect gas pressure), or  
12. make-up air is blowing down the flue.  
1-29  
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CHAPTER 1: SERVICE PROCEDURES  
1.8.2 Improper Burner Function (cont.)  
If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas  
pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the  
appropriate requirements listed in the Installation and Operation manual that came with the fryer,  
and that the pressure remains constant throughout all hours of usage. Refer to Adjusting Burner  
Manifold Pressure in Section 1.4 if burner manifold pressure is suspected of being incorrect.  
If popping is consistent during all hours of operation, verify that the pilot is properly positioned  
above the burner orifice and that the pilot pressure is correct. Correct pilot pressure is indicated by a  
flame 1 to 1½" long. Also verify that igniter is properly adjusted (electrode tip 1/8" from pilot hood  
corner). Refer to Section 1.5 for pilot adjustment procedure.  
Clogged burners, burner orifices, and burner flame transfer holes are also likely causes of delayed  
ignition. Clogged burners are indicated by uneven flame or partial flame on the burner face.  
Clogged orifices are indicated by no flame. Clogged burner flame transfer holes prevent the  
outermost burners from lighting immediately with the middle burners (four- and five-tube frypots).  
Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away  
from the burner. Check for "negative pressure" conditions in the kitchen area. If air is flowing into  
the kitchen area, this indicates that more air is being exhausted than is being replenished and the  
burners may be starved for air.  
If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical  
components. Examine the ignition module for signs of melting, distortion, or discoloration due to  
excessive heat build-up in the fryer. Also, examine the controller for the same conditions. This  
condition usually indicates improper flue performance. A melted or distorted ignition module is  
automatically suspect and should be replaced, but unless the condition causing excessive heat in the  
fryer is corrected, the problem is likely to recur.  
Next, ensure the ignition wire is tightly connected at both ends and examine it for obvious signs of  
damage. Again, if damage is due to excessive heat in the fryer, that problem must also be corrected.  
Check for proper operation by disconnecting the wire from the igniter, inserting the tip of a  
screwdriver into the terminal, and holding it near the frame of the fryer as the power switch is placed  
in the "ON" position. A strong, blue spark should be generated for at least 60 seconds.  
DANGER  
MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER  
AND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000  
VOLTS.  
Ensure the gap setting of the igniter is correct (electrode tip 1/8" from pilot hood corner).  
1-30  
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CHAPTER 1: SERVICE PROCEDURES  
1.8.2 Improper Burner Function (cont.)  
Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube  
frypots) or improper burner manifold pressure.  
Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas  
pressure, but may also be the result of variations in the kitchen atmosphere. Verify incoming gas  
pressure in the same way as for "popping,” discussed in the preceding paragraphs. Variations in the  
kitchen atmosphere are usually caused by air conditioning and/or ventilation systems starting and  
stopping during the day. As air conditioning/ventilation systems start and stop, the pressure in the  
kitchen may change from positive or neutral to negative, or vice versa. Changes in airflow patterns  
may affect flame intensity.  
Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen and  
make up air blowing down the flue. Air is being sucked out of the fryer enclosure and the flames are  
literally following the air. If negative pressure is not the cause, check for high burner-manifold gas  
pressure in accordance with the procedures in Section 1.4. An obstructed flue, which prevents the  
fryer from properly exhausting, may also be the cause.  
Excessively noisy burners may indicate that the burner gas pressure is too low, the tube diffusers are  
defective or burned out, or it may simply be that the gas valve vent-tube is blocked (if applicable). If  
the gas pressure is correct, the tube diffusers are intact and in good condition, and the vent-tube is  
unobstructed (if applicable), the gas valve regulator is probably defective.  
1.8.3 Improper Temperature Control  
Temperature control is a function of several interrelated components, including the melt cycle. Each  
must operate correctly. The principal component is the temperature probe. Depending upon the  
specific configuration of the fryer, other components may include the interface board, the  
computer/controller itself, and the ignition module.  
Improper temperature control problems can be categorized into melt cycle problems and failure to  
control at setpoint.  
In fryers equipped with a Thermatron, the problem will be with the thermostat. Possible causes are  
that the thermostat is out of calibration or defective. Refer to Section 1.6 for instructions on  
calibrating the thermostat.  
In fryers equipped with computers, the problem may be with the temperature probe, the interface  
board, or the computer. Refer to the troubleshooting guides in this chapter.  
1-31  
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CHAPTER 1: SERVICE PROCEDURES  
1.8.4 Improper Computer Function  
Sensitivity or "Stretch Time." Sensitivity—or stretch time—is a programmable feature that  
increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g.,  
when cold product is dropped into the oil, causing the oil temperature to drop).  
The sensitivity for each product button has 10 settings (0 through 9). A "0" sensitivity setting will  
disable the feature (no change in cooking time), while a nine will provide the highest sensitivity or  
the most change. The correct sensitivity for any product is based on the product type, its density, the  
setpoint temperature, and the customer’s own requirements.  
Common Computer Complaints. Most problems concerning computers have to do with  
programming them. There are four common complaints. The complaints, their causes, and  
corrective actions are as follows:  
1. Fryer constantly displays "  
".  
Cause: Setpoint incorrect or missing.  
Corrective Action: Press  
1 6 5 0, enter the correct setpoint using keypad, then press  
and  
then this  
to lock in the setpoint.  
2. Temperature is displayed in Celsius.  
Cause: Computer is programmed to display in Celsius.  
Corrective Action: Press  
1 6 5 8.  
3. Temperature is constantly displayed.  
Cause: Computer is programmed for constant temperature display.  
Corrective Action: Press  
1 6 5 L.  
4. Computer times down too slowly or too quickly.  
Cause: Computer is compensating for oil temperature via the sensitivity setting.  
Corrective Action: Reprogram sensitivity setting for each product in accordance with  
programming instructions in the Compu-Fry Operation and Programming manual, P/N 819-  
5865.  
1-32  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.5 Improper Filtration Function  
The majority of filtration problems arise from operator error. One of the most common errors is  
placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytime the  
pump is running, but no oil is being filtered, check the installation and size of the filter paper. Verify  
that the O-rings on the slip-connection are in good condition. Missing or worn O-rings allow the  
pump to suck air, decreasing its efficiency.  
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is  
reset. If the pump motor does not start, press the red reset switch located on the rear of the motor.  
Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts,  
something caused the motor to overheat. The pump most likely overheated for one of the following  
reasons:  
• Shortening was solidified in the pan or filter lines.  
• Multiple frypots were filtered one-after-another. Allow the pump to cool for 30 minutes before  
using again.  
• The operator attempted to filter unheated oil. Cold oil is thick and will cause the pump motor to  
work harder and overheat.  
If the motor runs, but the pump does not, the pump is blocked. Incorrectly sized or installed paper  
allows food particles and sediment to pass through the filter pan and into the pump. When sediment  
enters the pump, the gears bind and cause the motor to overheat, tripping the thermal overload.  
Solidified shortening in the pump will produce the same result. A pump seized by debris or hard  
shortening must be disassembled, cleaned, and reassembled in the following manner:  
1. Disconnect power to the filter system.  
2. Remove the front cover of the pump to access the gears inside, if the pump is accessible while  
still inside the cabinet. If the front cover is not accessible, the pump must be removed from the  
pump motor (disconnect input/output plumbing from the pump prior to removing it). Remove  
three setscrews to disengage the pump from the motor.  
3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. If not,  
the gears will bind again after reassembly.  
NOTE:  
The pump cover in  
current production  
units is held in place  
by four (4) bolts.  
Remove these bolts to  
remove pump cover.  
Remove debris or hardened  
shortening to free gears.  
1-33  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.5 Improper Filtration Function (cont.)  
Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog  
the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube  
may indicate that the crumb tray is not being used.  
Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if  
equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the  
plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.  
Remove blockage by forcing it out with an auger or drain snake. DO NOT use compressed air or  
other pressurized gases to force out the blockage.  
The SUFF/UFF filtration systems use microswitches attached to handles for each vat. They are  
wired in parallel and provide the 24 VAC required to activate the pump relay coil when the handles  
are moved to the ON position. The activated pump relay coil pulls the pump motor switch in,  
supplying power to the pump motor.  
Filter systems equipped with oil-return heater tape are wired into the 120 VAC source, and remain  
energized as long as the unit is plugged in and power remains constant. Heater tape should receive  
constant power all day and all night; it should not be connected to a power supply that is turned off  
at night.  
1.8.6 Frypot Leakage  
Frypot leaks are almost always due to improperly sealed high-limit, thermostats/temperature probe  
and drain fittings. When installed or replaced, each of these components must be sealed with Loctite  
PST567 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one  
of the welded edges of the frypot, or where the tube is welded to the frypot. When this occurs, the  
frypot must be replaced.  
If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of  
the frypot rather than leakage.  
Frypot locations (indicated by arrows)  
where potential leaks could occur.  
1-34  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.8.7 Improper Basket Lift Function  
Bell-Crank Basket Lifts  
Most High Efficiency Decathlon Series gas fryers are  
equipped with a bell-crank style basket lift. A cam and a  
bell crank are connected to the basket lift arm by a flat metal  
link. The cam is attached to a drive motor. The motor rotates  
the cam, raising or lowering the lift arm linked to the bell  
crank. A roller-activated microswitch is used to limit travel.  
When the roller in the microswitch is in contact with the cam,  
the motor is energized. As the cam rotates, the roller loses  
contact with the cam and the motor power circuit is broken,  
de-energizing the motor.  
Timing circuitry in the controller initiates and stops  
basket lift operation. When the product button is pressed,  
the timing circuitry activates a coil in the basket lift relay  
to supply power to the motor. The microswitch stops the  
motor at the lift’s lower travel limit and the switch  
contacts are reversed. At the end of the programmed  
cooking time, the timing circuit activates the coil once  
more and the lift rises until the microswitch again loses  
contact with the cam, opening the motor power circuit and  
stopping the motor.  
Back view of bell-crank basket lift.  
Problems with the bell-crank basket lift system can be  
grouped into two categories:  
• binds and jams or  
• motor and gear wear.  
Binds and jams. Noisy, jerky, or erratic lift movement is  
usually due to lack of lubrication. Apply a light coat of  
Lubriplate or similar lightweight white grease to the  
connection points to correct the problem.  
Bell-crank basket-lift arms.  
Motor Problems. If power is reaching the motor but the  
motor fails to run, the motor is burned out and must be  
replaced.  
1-35  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.9 Troubleshooting Guides  
The following troubleshooting guides are intended to assist service technicians in quickly isolating  
the probable causes of equipment malfunctions by following a logical, step-by-step process.  
PROBLEM  
PROBABLE CAUSES  
CORRECTIVE ACTION  
Burner will not ignite. A. ON/OFF switch is off.  
Light in ON/OFF switch  
A. Turn ON/OFF switch on.  
is not illuminated.  
ON/OFF switch is on, A. No voltage at switch.  
but the switch light is not  
A. Ensure line voltage is present at the  
switch.  
illuminated.  
A. Drain microswitch circuit (filter-  
equipped units) is open.  
A. Ensure drain valve is fully closed and  
microswitch is functioning. Replace  
microswitch if defective.  
B. Voltage is present at ON/OFF switch, B. ON/OFF switch is defective. Replace  
ON/OFF switch is on and  
the switch light is  
illuminated, but there is  
no output to gas valve.  
but continuity of the switch in ON  
position is not "0.”  
switch with a known working switch.  
C. Continuity of thermostat is not "0"  
(oil temperature is at least 15°F below  
electronic thermostat setting).  
C. Thermostat(s) is/are defective.  
Replace defective thermostat with a  
known working thermostat.  
D. Gas valve is suspect.  
D. Go to "No burner flame" section.  
1-36  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.9 Troubleshooting Guides (cont.)  
C. Gas valve is known to be good, but  
there is not 24 VAC (120VAC on  
systems so equipped) at the gas valve  
terminals.  
D. Inspect electronic sensor (while still in  
frypot) for damage. Replace if bent,  
dented, or cracked. Inspect leads for  
fraying, burning, breaks, and/or kinks.  
If found, remove and replace  
thermostat(s). Remove leads from  
terminal block, allow oil to cool 15°F  
(8°C) below thermostat setting, and  
check continuity. If continuity is not  
"0,” then thermostat has failed.  
No burner flame.  
Replace thermostat(s).  
E. Continuity from terminal block to gas E. Inspect wiring for breaks or shorts and  
valve electronic/operating thermostat  
wire is not "0."  
repair if necessary.  
A. Incoming gas supply pressures are not A. Inspect gas supply to fryer. Repair  
within range [Natural- 6-14" W.C.  
(1.49-3.49 kPa); Propane- 11-14"  
W.C. (2.74-3.49 kPa)]  
and/or replace faulty components  
(defective supply shut-off valves,  
incorrect piping size, etc.)  
Fluctuating or erratic  
lighting of burner flame.  
B. Air in gas supply lines (new  
installation).  
B. Allow unit to cycle on and off for  
approximately 30 minutes to force air  
from gas manifold and lines.  
Electronic/operating A. Electronic/operating thermostat is out A. Calibrate electronic/operating  
thermostat will not adjust  
to correct temperature.  
of calibration.  
thermostat. Replace if calibration is  
not possible.  
1-37  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.10 Wiring Diagrams  
Note: The diagrams in this section depict wiring as of the date of manual publication.  
It may not reflect design changes made to the equipment after publication. Refer to  
the wiring diagram affixed to the unit when actually troubleshooting this equipment.  
High Efficiency Decathlon, Thermatron with Constant Pilot  
(Right/left sides are the same.)  
1-38  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Computer with Constant Pilot  
1-39  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
CM4-S Wiring  
1-40  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Dean Oil Return Wiring  
1-41  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
Dean Oil Return Wiring, with Solenoid  
1-42  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.11 Probe Resistance Charts  
Computer Probe Resistance Chart  
Thermatron Probe Resistance Chart  
° Celsius ° Fahrenheit Ohms (±3%)  
° Celsius ° Fahrenheit Ohms (±3%)  
21  
27  
32  
38  
43  
49  
54  
60  
66  
71  
77  
82  
88  
93  
99  
104  
110  
116  
121  
127  
132  
138  
143  
149  
154  
160  
166  
171  
177  
182  
188  
193  
199  
204  
70  
80  
90  
108130  
84606  
66721  
53020  
42452  
34206  
27735  
22641  
18588  
15349  
12741  
10635  
8925  
7527  
6391  
5470  
4705  
4030  
3441  
2967  
2583  
2255  
1977  
1729  
1496  
1320  
1170  
1051  
942  
21  
27  
32  
38  
43  
49  
54  
60  
66  
71  
77  
82  
88  
93  
99  
104  
110  
116  
121  
127  
132  
138  
143  
149  
154  
160  
166  
171  
177  
182  
188  
193  
199  
204  
70  
80  
90  
1080  
1101  
1122  
1143  
1164  
1185  
1206  
1226  
1247  
1268  
1289  
1309  
1330  
1350  
1371  
1391  
1412  
1432  
1453  
1473  
1493  
1514  
1534  
1554  
1574  
1594  
1614  
1634  
1654  
1674  
1694  
1714  
1734  
1754  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
260  
270  
280  
290  
300  
310  
320  
330  
340  
350  
360  
370  
380  
390  
400  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
230  
240  
250  
260  
270  
280  
290  
300  
310  
320  
330  
340  
350  
360  
370  
380  
390  
400  
840  
750  
676  
605  
541  
1-43  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1 High Efficiency Decathlon (HD) Primary Components  
25  
4
24  
1
6
21  
20  
32  
8
16  
9
7
14  
5
2
3
19  
35  
10  
15  
13  
29  
17  
12  
18  
11  
25  
31  
24  
26  
22  
23  
27  
28  
30  
2-1  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
Parts are labeled to indicate the appropriate fryer model (“HD”, “SCFHD”, or “FPHD65”). If a part is not labeled, it  
can be used on any of these models. Each section is labeled by size (e.g., D50) and parts are not interchangeable  
between different sized fryers.  
Some SCFHD fryers use Common Cabinet configurations and these parts are labeled "SCFHD C/C;" otherwise, use  
"SCFHD"-labeled parts when an "SCFHD C/C" part is not indicated. To determine if the SCFHD fryer utilizes Common  
Cabinet configuration, examine the door handles. A curved flat metal handle (Item 25, Section 2.1.2) indicates Common  
Cabinet configuration; a wireform handle (Item 24, Section 2.1.2) indicates a unit that does not have a Common Cabinet  
configuration. If you have any questions, call the Frymaster and Dean 24-Hour Service Hotline, 1-800-551-8633.  
2.1.1 Decathlon HD50 Primary Components (includes SCFHD units)  
ITEM  
1
*
2
3
4
*
*
*
*
*
5
6
7
8
9
10  
*
*
*
*
*
*
11  
*
*
*
*
*
*
*
12  
*
13  
*
*
*
*
*
14  
15  
PART #  
823-6138  
823-5743  
810-2130  
►►►  
810-2032  
810-2155  
106-1839SP  
106-1238SP  
810-0705  
810-0703  
220-1231  
230-1342  
►►►  
810-2785  
200-9063  
807-3552  
807-3628  
807-3294  
807-3295  
807-2091  
807-2127  
810-0691  
200-1148  
823-5823  
220-0890  
220-1335  
220-1372  
220-2422  
106-5901  
106-7622  
823-5346  
823-5347  
823-5348  
823-5349  
823-4894  
823-4895  
823-5136  
823-5137  
211-2787  
212-2787SP  
COMPONENT  
Frypot - S/S (SCFHD; with insulation: 106-6157)  
Frypot - S/S (Single HD without filtration; with insulation: 106-6614)  
Manifold, Gas  
See Orifices, Section 2.2  
Pilot Burner, Natural/G20/25 Gas  
Pilot Burner, LP/G31 Gas  
Pilot Assembly, Natural Gas Electronic Ignition with Computer  
Pilot Assembly, Natural Gas Electronic Ignition without Computer  
Tube, 1⁄4" x 20" Pilot Gas Supply (one-piece gasline)  
Tube, 1⁄4" x 171⁄2" Pilot Gas Supply (one-piece gasline)  
Bracket, Manifold Support (right or left)  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
Burner, High Efficiency  
Burner Heat Shield  
Gas Valve, Natural Gas Electronic Ignition, 24 VAC  
Gas Valve, LP Gas Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, Constant Pilot, 24 VAC  
Gas Valve, LP Gas, Constant Pilot, 24 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
Channel, Front and Rear (Single, SCFHD50 C/C)  
Channel, Front Base (2-battery, SCFHD50 C/C)  
Channel, Front Base (3-battery, SCFHD50 C/C)  
Channel, Rear Base (2-battery, SCFHD50 C/C)  
Channel, Rear Base (3-battery, SCFHD50 C/C)  
Channel, Rear Base (5-battery/4-battery with matching cabinet, SCFHD50 C/C)  
Base Assembly (2-battery, SCFHD50 C/C)  
Base Assembly (5-battery/4-battery with matching cabinet, SCFHD50 C/C)  
Hinge, Lower Left  
Hinge, Lower Right  
Hinge, Upper Left  
Hinge, Upper Right  
Hinge, Lower Left (SCFHD50 C/C)  
Hinge, Lower Right (SCFHD50 C/C)  
Hinge, Upper Left (SCFHD50 C/C)  
Hinge, Upper Right (SCFHD50 C/C)  
Side Panel, Left Side  
Side Panel, Right Side  
* Not illustrated.  
2-2  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.1 Decathlon HD50 Primary Components (includes SCFHD units) (cont.)  
ITEM  
*
*
16  
*
*
17  
18  
19  
*
PART #  
231-2060  
232-2060  
200-1674  
200-3183  
200-3567  
823-5303  
►►►  
COMPONENT  
Side Panel, Left Side (SCFHD50 C/C)  
Side Panel, Right Side (SCFHD50 C/C)  
Back Panel, Lower  
Back Panel (2-battery)  
Back Panel (3-battery)  
Wireway, Control Panel  
See Control Panel Options, Joiner Strips, and Accessories, Section 2.3  
Top Cap, Single  
824-1103  
824-0937  
106-5955  
824-0983  
106-3720  
200-6269  
200-6268  
200-6270  
823-3521  
823-3634  
106-6777  
200-1682  
106-4727SP  
106-4728  
210-8946  
201-8945  
106-7542  
230-2256  
220-2259  
810-0180  
210-8077  
810-1105  
803-0271  
803-0099  
803-0277  
210-1595  
210-3131  
810-0356  
810-0357  
826-1117  
826-1118  
812-1226SP  
812-1717SP  
807-0154  
210-2804  
810-2411  
810-3169  
823-3248  
200-8895  
220-0891  
220-0882  
Top Cap, Double  
Top Cap, Double (SCFHD50 C/C)  
Top Cap, Triple  
Flue Box Assembly  
Shield, Flue Heat  
Front, Flue Box  
Rear, Flue Box  
Flue Cap (Single)  
Flue Cap (Double)  
Flue Cap (Triple)  
Bracket, Flue Mounting  
Door Assembly, Left  
Door Assembly, Right  
Panel, Outer Door, Left/Right  
Panel, Inner Door, Left  
Door Assembly (SCFHD50 C/C)  
Panel, Outer Door  
Panel, Inner Liner  
Handle, Door, Wireform  
Handle, Door, Common Cabinet  
Magnetic Catch, Door  
*
*
20  
*
*
*
21  
*
*
*
22  
*
*
*
23  
*
*
24  
25  
*
*
*
26  
27  
*
28  
29  
*
*
30  
*
Basket, Twin  
Basket, Full  
Grid Assembly, Fine Mesh  
Hanger, Basket, Single System, (attaches to flue)  
Hanger, Basket, Double System (attaches to flue)  
Caster, Plate-mount, 5-inch without Brake  
Caster, Plate-mount, 5-inch with Brake  
Caster Kit (includes 810-0356 and hardware x1)  
Caster Kit (includes 810-0357 and hardware x1)  
Drain Nipple, Extended 1¼” " Drain (Single)  
Drain Nipple, Extended 1½” Drain  
Cordset, 10' Power  
*
31  
32  
*
33  
34  
35  
*
Cover, Outlet Duct  
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Burner Mounting Rail  
Brace, Front Horizontal, Single (SCFD C/C)  
Brace, Front Horizontal, Double (SCFD C/C)  
* Not illustrated.  
2-3  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.2 Decathlon HD60 Primary Components (includes SCFHD units)  
ITEM  
1
*
*
*
2
3
4
*
*
*
PART #  
823-4692  
823-5742  
106-7853  
823-6314  
810-2072  
►►►  
810-2032  
810-2155  
106-1839SP  
106-1238SP  
810-0705  
810-0703  
220-1231  
230-1431  
►►►  
810-2785  
200-1363  
200-8053  
812-0211  
230-2057  
807-3552  
807-3628  
807-3294  
807-3295  
807-2091  
807-2127  
810-0691  
823-3347  
220-2187  
200-3219  
200-1198  
200-1463  
200-1393  
823-5790  
200-8095  
220-1339  
220-1362  
106-4424  
106-5622  
106-6643  
823-5346  
823-5347  
823-5348  
823-5349  
823-4894  
823-4895  
823-5136  
823-5137  
COMPONENT  
Frypot - S/S (SCFHD)  
Frypot - S/S (Single HD without filtration)  
Frypot - S/S (SCFHD63)  
Frypot - S/S (Single HD63 without filtration)  
Gas Manifold (weld assembly; also used on HD63 fryers)  
See Orifices, Section 2.2  
Pilot Burner, Natural/G20/25 Gas  
Pilot Burner, LP/G31 Gas  
Pilot Assembly, Natural Gas Electronic Ignition with Computer  
Pilot Assembly, Natural Gas Electronic Ignition without Computer  
Tube, Pilot Gas Supply, 1⁄4" x 23" (one-piece gasline)  
Tube, Pilot Gas Supply, 1⁄4" x 171⁄2" (one-piece gasline)  
Bracket, Manifold Support (right or left)  
Diffuser Assembly  
*
*
5
6
7
8
9
*
*
*
10  
*
*
*
*
*
*
*
11  
*
*
*
*
*
*
*
*
*
*
*
12  
*
13  
*
*
*
See Drain Manifold Components, Section 2.5  
Burner, High Efficiency  
Heat Shield, Lower  
Heat Shield, Vessel  
Insulation, Kaowool Blanket, .5” x 7.5” x 17.5”  
Support, Burner  
Gas Valve, Natural Gas, Electronic Ignition, 24 VAC (3⁄4" in, 1⁄2" out)  
Gas Valve, LP Gas, Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, Constant Pilot, 24 VAC  
Gas Valve, LP Gas, Constant Pilot, 24 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
Frame, Slide Base  
Channel, Rear and Front  
Channel, Base (Single and 3-battery)  
Channel, Base (2-, 3-, and 4-battery)  
Channel, Base (4-battery)  
Channel, Lower Joiner  
Channel, Base (Single, SCFHD60 C/C)  
Channel, Front Base (SCFHD60 C/C)  
Channel, Rear Base (3-battery, SCFHD60 C/C)  
Channel, Rear Base (4-battery, SCFHD60 C/C)  
Base Assembly (4-battery, SCFHD60 C/C)  
Base Assembly (3-battery, SCFHD60 C/C)  
Base Assembly, HD63  
Hinge, Lower Left  
Hinge, Lower Right  
Hinge, Upper Left  
Hinge, Upper Right  
Hinge, Lower Left (SCFHD50 C/C)  
Hinge, Lower Right (SCFHD50 C/C)  
Hinge, Upper Left (SCFHD50 C/C)  
Hinge, Upper Right (SCFHD50 C/C)  
*
*
* Not illustrated.  
2-4  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) (cont.)  
ITEM  
14  
15  
*
*
*
*
*
*
*
*
*
*
*
*
16  
PART #  
211-4570  
212-4570  
201-4775  
202-4775  
211-5693  
212-5693  
231-2311  
232-2311  
231-2311  
232-2311  
201-1245  
202-1245  
201-4237  
202-4237  
200-1327  
200-1222  
200-4238  
200-1213  
824-1195  
►►►  
COMPONENT  
Side Panel, Left Side (unit exterior)  
Side Panel, Right Side (unit exterior)  
Side Panel, Left Side with Hole (unit interior)  
Side Panel, Right Side with Hole (unit interior)  
Side Panel, Left Side, Single (unit exterior)  
Side Panel, Right Side, Single (unit exterior)  
Side Panel, Left Side (unit exterior, SCFHD60 C/C)  
Side Panel, Right Side (unit exterior, SCFHD60 C/C)  
Side Panel, Left Side (unit exterior, HD63)  
Side Panel, Right Side (unit exterior, HD63)  
Panel, Inner Left (divider located over filter unit)  
Panel, Inner Right (divider located over filter unit)  
Panel, Inner Left (divider located over filter unit), Church's  
Panel, Inner Right (divider located over filter unit), Church's  
Back Panel, Lower (Single)  
Back Panel, Lower (Double)  
Back Panel, Lower (Church's Double)  
Back Panel, Upper (Single)  
Wireway, Control Panel  
See Control Panel Options, Joiner Strips, and Accessories, Section 2.3  
Top Cap  
*
*
*
17  
18  
19  
*
*
*
*
*
*
*
*
*
20  
*
*
*
*
*
21  
*
*
22  
*
*
*
*
*
824-0987  
824-0937  
824-0992  
824-0960  
106-6080  
106-4683  
106-5434  
106-6080  
106-4683  
106-4375  
200-8220  
200-8221  
200-8219  
200-3649  
210-6525  
823-3635  
823-3516  
230-1850  
106-4721  
200-4794  
211-8935  
106-4722  
200-4794  
212-8935  
106-4309  
200-8076  
210-8075  
x1 (Single)  
x2 (2-battery)  
x3 (3-battery)  
x4 (4-battery)  
x3 (3-battery, SCFHD60 C/C)  
x4 (4-battery, SCFHD60 C/C)  
x1 (Single, HD63)  
x3 (3- and 6-battery, HD63)  
x4 (4- and 6-battery, HD63)  
Flue Box Assembly (also used on HD63 fryers)  
Front, Flue Box  
Back, Flue Box  
Shield, Flue Box  
Deflector, Flue (Single, HD, non-S/S) (use screws 809-0437)  
Deflector, Flue (Single, Chili's, S/S) (use screws 809-0437)  
Flue Cap (Single)  
Flue Cap (2-battery)  
Flue Cap (HD63)  
Door Assembly, Left  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly, Right  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly (SCFHD60 C/C)  
Panel, Door, Inner  
Panel, Door, Outer  
23  
*
*
* Not illustrated.  
2-5  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) (cont.)  
ITEM  
24  
25  
*
*
26  
*
27  
*
28  
*
29  
*
30  
*
PART #  
810-0180  
210-8077  
810-1105  
803-0304  
803-0149  
810-2235  
210-2737SP  
823-4999  
810-0356  
810-2406  
810-0357  
810-2405  
812-1226SP  
812-1717SP  
106-0913SP  
210-9416  
810-2411  
810-3169  
823-3248  
200-8835  
200-2308  
201-1182  
202-1182  
200-1611  
210-9416  
200-2713  
210-1180  
220-0891  
220-0882  
COMPONENT  
Handle, Door, Wireform  
Handle, Door, Common Cabinet  
Magnet, Door  
Fry Basket, Twin  
Grid Assembly, Mesh  
Grid Assembly, Rack  
Basket Hanger, Single, no Splash Guard  
Basket Hanger, Chili’s Double System, 6” Splash Guard  
Caster, Plate-mount 5" without Brake  
Caster, Single Stud-mount 5" without Brake  
Caster, Plate-mount 5" with Brake  
Caster, Single Stud Mount 5" with Brake  
Drain Nipple, Extended, 1 ¼”  
Drain Nipple, Extended, 1 ½”  
Cordset, 10’ Power  
*
31  
32  
*
33  
34  
*
*
*
*
*
Cover, Outlet Duct  
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Burner Mounting Rail  
Post, Door  
Gusset, Side Panel Left  
Gusset, Side Panel Right  
Base, Cabinet  
Duct, Door Access  
Plate, Suction Manifold  
Insert, Suction Manifold  
*
*
35  
*
Brace, Front Horizontal, Single (SCFD C/C)  
Brace, Front Horizontal, Double (SCFD C/C)  
* Not illustrated.  
2.1.3 Decathlon FPHD65 Primary Components  
ITEM  
1
2
3
PART #  
823-5243  
810-2072  
►►►  
COMPONENT  
Frypot - S/S  
Gas Manifold (weld assembly)  
See Orifices, Section 2.2  
4
*
*
*
*
5
6
7
8
9
*
*
810-2032  
810-2155  
812-1674  
810-0705  
810-0703  
220-1231  
230-1431  
►►►  
810-2785  
200-8748  
200-8053  
230-2057  
Pilot Burner, Natural/G20/25 Gas (primary and trailing, 120V)  
Pilot Burner, LP/G31 Gas (primary and trailing)  
Pilot Burner, Mod. Natural Gas (electronic ignition)  
Tube, Pilot Gas Supply, 1⁄4" x 23" (one-piece gasline)  
Tube, Pilot Gas Supply, 1⁄4" x 171⁄2" (one-piece gasline)  
Bracket, Manifold Support (right or left)  
Diffuser Assembly  
See Drain Manifold Components, Section 2.5  
Burner, High Efficiency  
Heat Shield, Lower  
Heat Shield, Vessel  
Support, Burner  
* Not illustrated.  
2-6  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.3 Decathlon FPHD65 Primary Components (cont.)  
ITEM  
10  
*
*
*
*
*
*
*
PART #  
807-3552  
807-3628  
807-3294  
807-3295  
810-2156  
810-2323  
807-2091  
807-2127  
810-0691  
823-3347  
COMPONENT  
Gas Valve, Natural Gas, Electronic Ignition, 24 VAC  
Gas Valve, LP Gas, Electronic Ignition, 24 VAC  
Gas Valve, Natural Gas, Constant Pilot, 24 VAC  
Gas Valve, LP Gas, Constant Pilot, 24 VAC  
Gas Valve, Natural Gas, 120 VAC  
Gas Valve, LP Gas, 120 VAC  
Gas Valve, G20/G25 Gas, 24 VAC (CE only)  
Gas Valve, G31 Gas, 24 VAC (CE only)  
Vent Tube  
*
*
Frame, Slide Base  
11  
*
*
*
12  
*
13  
*
14  
15  
*
*
*
*
16  
*
Channel, Base  
265  
465  
565, 665  
Hinge, Lower Left  
Hinge, Lower Right  
Hinge, Upper Left  
Hinge, Upper Right  
Side Panel, Left Side (unit exterior)  
Side Panel, Right Side (unit exterior)  
Side Panel, Left Side with Hole (unit exterior)  
Side Panel, Right Side with Hole (unit exterior)  
Panel, Inner Left (divider located over filter unit)  
Panel, Inner Right (divider located over filter unit)  
Cabinet Upper Back  
x1 (Single)  
x2 (2-, 4-, 5-, and 6-battery)  
x3 (5-battery)  
106-7441  
106-7357  
106-6851  
823-4894  
823-4895  
823-5136  
823-5137  
211-8078  
212-8078  
221-0012  
222-0012  
201-4237  
202-4237  
220-2474  
220-2353  
220-0668  
*
*
*
Cabinet Lower Back  
*
*
*
17  
18  
19  
*
*
*
*
*
*
*
*
20  
*
*
*
220-2483  
220-2354  
220-0667  
824-1195  
►►►  
x1 (Single)  
x2 (2-, 4-, 5-, and 6-battery)  
x3 (5-battery)  
Wireway, Control Panel  
See Control Panel Options, Joiner Strips, and Accessories, Section 2.3  
Top Cap  
x1 (for single)  
x2 (for 2-battery)  
x4 (for 4-battery)  
x3 (for 5-battery)  
x2 (for 5- and 6-battery)  
x4 (for 6-battery)  
x3, with work shelf  
x1, HD Marine  
Flue Box Assembly  
Front, Flue Box  
Back, Flue Box  
Shield, Flue Box  
824-1781  
823-6010  
823-6011  
823-6090  
823-5975  
823-5976  
824-1656  
230-2472  
106-4375  
200-8220  
200-8221  
200-8219  
200-3649  
210-6525  
*
*
Deflector, Flue (Single, HD, non-S/S) (use screws 809-0437)  
Deflector, Flue (Single, Chili's, S/S) (use screws 809-0437)  
* Not illustrated.  
2-7  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1.3 Decathlon FPHD65 Primary Components (cont.)  
ITEM  
PART #  
COMPONENT  
21  
Flue Cap  
230-2473  
230-2298  
230-2323  
230-2344  
106-4309  
200-8076  
210-8075  
n/a  
x1  
x2  
x3  
x4  
22  
*
*
23  
24  
25  
*
*
26  
*
27  
*
*
28  
29  
30  
*
31  
32  
*
33  
34  
*
Door Assembly, with Liner (also used for HD63 fryers)  
Panel, Door, Inner  
Panel, Door, Outer  
Door Assembly (C/C)  
Handle, Door, Chrome  
210-8077  
n/a  
Handle, Common Cabinet  
Magnet, Door  
810-2346  
803-0337  
803-0149  
810-2235  
823-5859  
823-5801  
823-5856  
810-1494  
810-2406  
812-1226SP  
807-0154  
210-9416  
810-2411  
810-3169  
823-3248  
200-8835  
200-8168  
210-2804  
Fry Basket, 6 x 83⁄4" x 163⁄4"  
Grid Assembly, Mesh  
Grid Assembly, Rack  
Basket Hanger, Church's (with Deflector)  
Basket Hanger, Chili’s Single System, 6” Splash Guard  
Splash Guard (2-, 4-, 5-, and 6-battery)  
Caster, Plate-mount 4" without Brake  
Caster, Plate-mount 5" without Brake  
Drain Nipple, Extended  
Cordset, 10’ Power  
Cover, Outlet Duct  
Leg, Single Bolt Mount (black)  
Leg Package, 4 Bolt Mount (4 per set)  
Leg Support Assembly  
Burner Mounting Rail  
Post, Door  
Duct, Door Access  
*
* Not illustrated.  
2-8  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.2 Orifices  
ITEM  
PART #  
COMPONENT  
Natural Orifices  
0-1999 ft.  
*
*
*
*
*
*
810-2938  
810-3053  
810-3054  
810-3055  
810-3056  
810-3057  
2000-3999 ft.  
4000-5999 ft.  
6000-7999 ft.  
8000-8999 ft.  
9000-10000 ft.  
Propane Orifices  
0-1999 ft.  
2000-3999 ft.  
4000-5999 ft.  
6000-7999 ft.  
8000-8999 ft.  
9000-10000 ft.  
*
*
*
*
*
*
810-2939  
810-3058  
810-3059  
810-3060  
810-3061  
810-3062  
* Not illustrated.  
2-9  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.3 Control Panel Options, Joiner Strips, and Accessories  
ITEM  
PART #  
COMPONENT  
Control Panels  
1
2
3
4
5
6
7
8
9
10  
*
210-3562  
210-3021  
210-6405  
106-7661  
230-2087  
200-8108  
106-5653  
106-7021  
211-6640  
212-6640  
106-6085  
106-4574  
Controller, x1 (HD150, SCFHD456)  
Solid, with Indicator Light, x1 (SCFHD160, 260, 360, 460)  
Controller, x1 (HD60/SCFHD60)  
Controller, x2 (HD260)  
Controller, x2 (FPHD265/565/665)  
Vent, Computer (FPHD265/565/665; for use with Item 7)  
Controller, x3 (FPHD365/565)  
Controller, x4 (FPHD465)  
Frame End, Left (FPHD65, HD63)  
Frame End, Right (FPHD65, HD63)  
Controller, x3 (HD663 with matching cabinet)  
Controller, x4 (HD663 with matching cabinet)  
Joiner Strips  
*
*
*
*
*
*
210-3017  
823-5961  
823-5947  
230-1465  
823-5932  
HD60, SCFHD60, FPHD65  
FPHD565/665 (for use between two fryer banks)  
FPHD665 (for use within one fryer bank)  
SCFHD456  
SCFHD50  
Accessories  
*
*
*
823-3938  
106-2631SP  
823-3947  
Crumb Scoop, Split Pot  
Sediment Tray  
Chicken Crisper  
* Not illustrated.  
2-10  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4 Optional Components and Controllers  
ITEM  
1
2
3
*
4
*
*
PART #  
826-2013  
810-2035  
826-2117  
106-7535  
807-1311  
807-1553  
106-1839SP  
810-2155  
COMPONENT  
Thermostat, Sunne  
Knob, Thermostat  
Spark Module, Domestic and CE (Rajah Connector, 807-4375)  
Ignition Cable (for computer operated fryers)  
Pilot Assembly, Natural Gas with Electronic Ignition  
Pilot Assembly, LP Gas with Electronic Ignition  
Pilot Assembly (w/computer and electronic ignition), Natural  
Pilot Assembly (w/computer and electronic ignition), LP  
*
* Not illustrated.  
2-11  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4 Optional Components and Controllers (cont.)  
ITEM  
PART #  
106-1238  
807-1310  
803-0278  
803-0197  
803-0293  
KIT00092  
►►►  
COMPONENT  
Pilot Assembly (without computer), Natural  
Flame Sensor  
Brush, L-shaped  
Fryer’s Friend  
*
*
*
*
*
*
5
6
Gloves (pair)  
Air Shutter Kit  
See Control Panel Options, Joiner Strips, and Accessories, Section 2.3  
Controllers  
*
*
*
*
106-7324SP  
106-7437SP  
106-3028  
106-5023  
106-2599  
Computer, Compu-Fry III.5, Full-vat  
Generic Digital Controller  
Computer, CM4-S (Church's; with bezel)  
Computer, CM4-S (Popeye's)  
Basket Lift Timer  
*
*
7
807-4199  
Cable Assembly, Computer to Interface Board (SMT)  
Bezels  
*
*
*
*
*
*
8
*
*
*
*
*
*
*
*
9
10  
*
11  
*
12  
*
13  
14  
15  
*
*
*
16  
*
*
*
823-3806  
823-0768  
823-3776  
823-3433  
230-0021  
230-0665  
826-2269  
826-2086  
106-3729  
816-0534  
210-5236  
807-3580  
807-3579  
807-3576  
807-3575  
807-3485  
812-1284  
807-1026  
106-1768SP  
810-2398  
106-5419  
826-2423  
210-6564  
810-2401  
810-1001  
200-1868  
807-3540  
807-3650  
807-3551  
807-0855  
807-0800  
807-1999  
807-3560  
807-3680  
HD/SCFHD50  
SCFHD456  
SCFHD60  
FPHD65  
FPHD565 x2  
FPHD565 x3  
Potentiometer, Dean (without resistor)  
Kit, Thermatron, 115/230V  
24V Thermatron Board  
Knob, Thermatron Controller  
Face Plate, 3-switch, Thermatron  
Switch, Rocker Black, Thermatron  
Switch, 6 Prong, Thermatron  
Switch, Reset-Rocker, Thermatron  
Switch Hole Plug, Thermatron  
Thermopile  
Thermocouple (CE ONLY)  
Sound Device  
ECO Connector, Honeywell Valves Only (CE ONLY)  
ECO Connector, Robertshaw Valves Only (CE ONLY)  
Probe Assembly, Temperature (Thermatron)  
Probe Assembly, Temperature (Dean computer)  
Bracket, Pilot Thermocouple  
Bracket, Thermopile  
Piezo Igniter (trigger)  
Piezo Bracket  
Electrode, Piezo  
Lead Wire, Piezo  
Transformer, Honeywell 120/24 VAC (threaded mounting/electronic ignition)  
Transformer, 120/12 VAC  
Transformer, 120/24 VAC  
Transformer, Dual CE (CE ONLY, 208-240/12-24V)  
High-limit Thermostat, Manual Reset 410° F (CE)  
High-limit Thermostat, Manual Reset 450° F (NON-CE, 1998-present)  
17  
*
* Not illustrated.  
2-12  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4 Optional Components and Controllers (cont.)  
ITEM  
PART #  
807-3559  
210-4628  
210-4629  
807-1321  
2747  
COMPONENT  
High-limit Thermostat, Manual Reset 435° F (pre-1998)  
Bracket, Frypot Sensors (requires tack welding to heat tube)  
Bracket, Frypot Computer Probe (requires tack welding to heat tube)  
Fuse Holder, Buss  
Fuse Holder, Slot-head, Safety (CE ONLY)  
Fuse 2A Slow-blow (230V systems)  
Fuse 5A (120V systems)  
*
*
*
18  
*
*
*
807-3592  
807-3750  
19  
Interface Boards  
*
*
20  
21  
*
22  
23  
24  
25  
26  
*
*
*
*
*
*
106-6669  
106-6710  
807-0834  
807-0833  
807-4114  
807-3574  
807-3580  
807-3579  
807-3576  
210-2786  
807-3578  
807-3592  
807-3577  
807-3582  
807-3581  
106-1414  
807-3575  
106-2625  
Constant Pilot  
Standing Pilot  
Relay, 12VDC 15A 1PDT (basket lift)  
Relay, 12VDC 5A 1PDT (latching)  
Relay, 24VAC Coil, Reset  
Switch, Power (green lens)  
Switch, Rocker, Manual Filter Power  
Switch, Six-terminal Boil-out  
Switch, Fryer Reset (momentary)  
Switch Guard (for Items 22-25, optional)  
Switch, 3-position, ON-OFF-ON  
Fuse, 2A, Slow Blow  
Circuit Breaker, 7 amp  
Indicator Light, Green  
Indicator Light, Red  
Pump Relay  
Switch Insert, Blank  
Basket Lift Timer, 120V, 60 Hz  
*
*
* Not illustrated.  
2-13  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components  
2-14  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.)  
ITEM  
1
*
*
*
*
2
*
3
*
*
4
5
6
7
*
*
*
*
*
PART #  
823-5880  
823-5968  
823-5881  
812-1802  
220-0873  
823-4680  
823-4844  
823-4681  
200-9365  
823-5188  
200-6751  
823-4682  
809-0969  
816-0625  
106-2568SP  
106-1837SP  
813-0699  
810-1434  
106-1454SP  
106-2387  
COMPONENT  
Drain Tube, Down Spout/Center Dump (SCFHD50)  
Drain Tube, Down Spout/Center Dump (FPHD65)  
Drain Tube, Down Spout/Center Dump (SCFHD60/80)  
Clamp, Down Spout Location  
Bracket, Drain Tube Location  
Drain Tube, Left (SCFHD50/60/80)  
Drain Tube, Left (SCFHD60)  
Drain Tube, Right (SCFHD50/60/80)  
Drain Tube, Right, Filter (FPHD65)  
Drain Tube, Right, Filter (SCFHD50/60/80)  
Drain Tube, Joiner (SCFHD50)  
Drain Tube, Joiner (SCFHD50/60/80)  
Clamp, T-bolt  
Boot/Sleeve  
Wash Down Hose Assembly (includes handle and nozzle)  
Quick Disconnect, Female, with 1 " collar  
⁄
2
Quick Disconnect, Male, 1  
"
⁄
2
Hose Assembly, 66", with both ends 1 " NPT  
⁄
2
Nozzle Assembly, with handle  
*
Heater Strip 120V, 25W, 36”, with 2-pin male connector  
Flush Oil Drain Line  
Bell Reducer, 1 1⁄2" x 1⁄2"  
8
9
10  
11  
12  
813-0686  
813-0165  
810-1669  
810-1668  
810-1056  
106-3976  
106-3977  
810-2783  
816-0544  
823-4734  
807-2104  
106-5511  
220-0143  
816-0220  
816-0547  
200-6116  
809-0988  
200-1257  
826-1366  
816-0665  
Elbow, Street 1⁄2" x 1⁄2" NPT 90° BM  
Adapter, Female 5 " O.D. x 1 " Long  
⁄
⁄
8
2
Adapter, Male 5 " O.D. x 1 " Long  
⁄
⁄
8
2
Flexline, 5 " O.D. x 52.5" Long  
⁄
8
Drain Valve Assembly, 11 " without Microswitch  
⁄
2
Drain Valve Assembly, 11 " with Microswitch  
⁄
2
Drain Valve, 11 " Full Port with O-ring  
13  
*
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
⁄
2
O-ring Seal  
Handle, Drain Valve Rotating  
Microswitch, CE Micro-roller Lever  
Microswitch Bracket Assembly  
Guard, Drain Microswitch  
Insulation, RF Switch  
Cap, Red Vinyl for Handle  
Strap, 11 " (holds tube to valve via the stud)  
⁄
2
Washer, Drain Microswitch, Teflon  
Retainer, Drain Valve  
Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)  
Cap, Vinyl (one per clamp, covers T-bolt threads)  
*
* Not illustrated.  
2-15  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6 Oil Return Manifold Components  
2-16  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6 Oil Return Manifold Components (cont.)  
ITEM  
PART #  
106-4080  
106-5616  
106-4101  
KIT9342  
COMPONENT  
Oil Return Manifold, End (SCFHD50)  
Oil Return Manifold (SCFHD250)  
Oil Return Manifold, End (SCFHD60)  
Oil Return Manifold (SCFHD260)  
Oil Return Manifold, #1 (FPHD)  
106-6468  
106-6469  
106-6471  
106-6470  
106-5499  
106-4006SP  
106-3997  
106-6797  
210-9643  
210-9915  
210-9916  
807-2104  
809-0045  
809-0056  
809-0117  
809-0237  
809-0256  
809-0354  
809-0942  
810-1003  
816-0220  
106-5229  
823-5952  
810-1668  
810-1067  
810-1055  
810-1056  
810-1069  
813-0003  
813-0022  
813-0099  
813-0165  
813-0173  
813-0247  
813-0362  
813-0463  
813-0661  
813-0654  
813-0597  
813-0062  
813-0087  
813-0460  
813-0672  
813-0607  
813-0646  
813-0373  
Oil Return Manifold, #3 (FPHD)  
Oil Return Manifold, #4 (FPHD)  
Oil Return Manifold, #1, #2, #5, #6 (FPHD)  
Oil Return Manifold, Chili's (SCFHD460)  
Valve Assembly, 1 " Oil Return (see Section 2.7)  
1
*
⁄
2
Valve Assembly (use with wand)  
Valve Assembly, 3-way Oil Return, Over-the-Top (FPHD, non-C/C)  
Spring Clip  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
*
Cover, Dean Oil Return Microswitch  
Support, Dean Microswitch Mount  
Switch, CE Micro Roller Lever  
Nut, Cap 10-32 Hex  
Nut, 5/16-18 Hex  
Screw, 10-32 x 3/8 Slotted Truss Head  
Nut, 4-40 Keps Hex w/ Extended Teeth  
Nut, Keps 10-32 Hex  
Screw, 4-40 x ¾ Round Head  
Washer, 5/16 Belleville, 18-8  
180°, 3-way Ball Valve  
Insulation, Switch  
Support, Oil Return Valve  
Handle, 3-way Valve (FPHD; FPHD565 uses 823-5363)  
Adapter, Male 5 " OD x 1  
"
⁄
⁄
2
8
Flexline, 8.5” Oil Return  
Flexline, 11.5” Oil Return  
Flexline, 52.5” Oil Return  
*
*
Flexline, 29.50" Oil Return  
Tee, 1 " x 1 " x 1 " BM  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
*
*
*
*
*
*
*
⁄
⁄
⁄
2
2
2
Nipple, 1 " x Close NPT BM  
⁄
Nipple, 1 2" x 7.00" NPT BM  
⁄
2
Elbow, Street 1 " x 1 " NPT 90° BM  
⁄
⁄
2
2
Union, 1 " NPT  
⁄
Nipple, 12 " x 3.50" NPT BM  
⁄
Nipple, 1 2" NPT x 7.50" BM  
⁄
2
Plug, 1 " Counter Sink  
⁄
2
Nipple, 1 " x 2.25" NPT BM  
⁄
⁄
Nipple, 1 2” x 4.00” NPT BM  
Nipple, 1 2“ x 11.50” NPT BM  
⁄
2
Elbow, 1 ", 90° BM  
⁄
⁄
⁄
⁄
⁄
⁄
Nipple, 12" x 1.50" NPT BM  
Nipple, 1 2" x 3.00" NPT BM  
Nipple, 1 2" x 8.00" NPT BM  
Nipple, 1 2" x 23.5” NPT BM  
Nipple, 1 2" x 5.00" NPT BM  
Nipple, 1 2" x 11.00" NPT BM  
⁄
2
2-17  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6 Oil Return Manifold Components (cont.)  
ITEM  
*
*
*
*
*
*
*
PART #  
813-0298  
813-0098  
813-0265  
813-0093  
813-0281  
813-0368  
813-0698  
COMPONENT  
Nipple, 1 " x 2.00" NPT BM  
⁄
Nipple, 1 2" x 6.50" NPT BM  
⁄
⁄
⁄
⁄
Nipple, 1 2" x 2.50" NPT BM  
Nipple, 1 2" x 4.00" NPT BM  
Nipple, 1 2" x 5.00" NPT BM  
Nipple, 1 2" x 16.00" NPT BM  
⁄
Nipple, 1 2" x 10.5" NPT BM  
⁄
2
* Not illustrated.  
2-18  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7 Oil Return and Oil Flush Components  
7
3
2
5
4
6
8
1
14  
18  
13  
16  
19  
17  
11  
9
15  
10  
12  
20  
21  
22  
2-19  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7 Oil Return and Oil Flush Components (cont.)  
ITEM  
PART #  
106-4006SP  
901-2772  
900-2935  
816-0220  
810-0278  
826-1366  
807-2103  
200-6806  
106-3962  
COMPONENT  
Microswitch Bracket Assembly, Oil Return  
Handle, RF Left  
1
2
3
4
5
6
7
8
Retainer, Nut  
Insulation, RF Switch  
Ball Valve, 1 " Oil Return  
⁄
2
Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)  
Microswitch, Straight Lever (CE)  
Cover, Safety Switch  
Bracket Assembly, RF Switch  
Oil Suction Assembly  
9
813-0062  
813-0173  
813-0654  
813-0674  
200-1230  
106-0774SP  
810-0697  
826-1392  
813-0608  
823-3188  
106-0858  
813-0022  
813-0463  
813-0003  
210-8790  
200-8929  
200-9850  
816-0638  
816-0637  
Elbow, 90° BM  
Union, 1 " NPT 150# BM  
10  
11  
12  
13  
⁄
2
Nipple, TBE 1 " NPT x 4" Black  
⁄
2
Nipple, TBE 1 " NPT x 71 " Black  
⁄
⁄
2
4
Bracket, Front Male Manifold  
Suction Manifold Assembly  
Disconnect, Male Suction Tube  
O-rings, for Male Disconnect (pack of 5)  
14  
*
15  
16  
Coupling, 1 " NPT BM Full  
⁄
2
Suction Manifold  
Oil Suction Start Fitting  
Nipple, 1 " NPT x Close  
17  
18  
19  
*
*
*
⁄
2
Plug, 1 " Counter Sink  
⁄
2
Tee, 1 " NPT BM  
⁄
2
Bracket, Oil Return/Flush Retainer  
Handle, Oil Return  
Handle, Oil Return (Application Series “DF” fryers)  
Cap, Oil Return Handle, Yellow  
Cap, Oil Return Handle, Blue  
Pump and Motor  
*
*
20  
*
21  
22  
807-3859  
810-2100  
810-3071  
810-2098  
810-2716  
Motor (HD50/60 C/C, HD63, FPHD65)  
Motor (HD50/60, non-C/C)  
Pump, 8GPM (Viking, C/C)  
Pump, 8GPM (Dean, non-C/C)  
Pump, 2-piece 4GPM (Viking, HD56)  
*
* Not illustrated.  
2-20  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8 Filtration Components  
2.8.1 Filtration Components; SCFHD50 Series Fryers  
2
4
3
9
5
8
1
7
6
ITEM  
PART #  
106-5144SP  
823-4841  
823-5639  
823-3573  
823-5191  
200-8003  
810-2805  
809-0823  
813-0568  
803-0170  
DESCRIPTION  
Filter Pan Assembly (includes Items 1-8)  
Filter Pan  
1
2
3
4
5
6
7
8
Lid, Filter Pan  
Ring, Hold Down  
Crumb Basket  
Screen, Sana Grid  
Caster, 2”  
Nut, Nylock, 1 -20  
⁄
4
Pipe Plug, 1/8 NPT Socket-head  
Filter Paper, 16.5” x 25.75” (100 sheets per box)  
9
* Not illustrated.  
2-21  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.2 Filtration Components; SCFHD60 and SCFHD63 Series Fryers  
2
3
4
9
5
8
1
7
6
ITEM  
PART #  
106-7543  
823-6001  
106-4725  
823-6018  
823-3361  
200-5726  
810-2805  
809-0823  
813-0568  
803-0289  
COMPONENT  
Filter Pan Assembly (includes Items 1-8)  
Filter Pan  
1
2
3
4
5
6
7
8
Lid Assembly  
Crumb Basket  
Hold Down Ring  
Screen, Bottom Filter  
Caster, 2”  
Nut, 1 -20 Hex S/S  
⁄
4
Pipe Plug, 1 " NPT Socket Head  
⁄
8
9
Filter Paper, 22” x 34” (100 sheets; 803-0266, 25 sheets)  
* Not illustrated.  
2-22  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.3 Filtration Components; FPHD65 Series Fryers  
2
3
4
1
6
5
ITEM  
PART #  
106-5081  
823-5258  
823-5857  
823-5851  
106-6466  
810-2805  
809-0070  
COMPONENT  
Filter Pan Assembly (includes Items 1, 3-6)  
Filter Pan  
1
2
3
4
5
6
Lid Assembly  
Crumb Basket  
Filter Leaf and Tube  
Caster, 2”  
Nut, ¼-20 Hex S/S  
* Not illustrated.  
2-23  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9 Basket Lift Components  
2-24  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9 Basket Lift Components (cont.)  
ITEM  
PART #  
106-1870  
823-3625  
809-0082  
200-2735  
200-2069  
810-2140  
813-0035  
824-0958  
824-0959  
200-1376  
106-1463  
200-1693  
807-0107  
807-2104  
807-3546  
810-2144  
823-3626  
COMPONENT  
Basket Lift Assembly (HD60)  
1
2
3
4
5
6
7
8
9
10  
*
Basket Lift  
Truarc Ring, 3/4"  
Channel, Support Autolift  
Member, Lift Control Arm  
Bushing (Oiltite) 3 " x 1  
"
⁄
⁄
8
2
Bushing (Bronze), .641/.640 ID  
Back, Basket Lift Motor (D60)  
Cover, Basket Lift Motor (D60)  
Bracket, Restraining  
Motor Assembly  
Plate, Motor Mounting  
Gear Motor  
*
*
*
*
Microswitch, CE Roller  
Bushing, Heyco, 750-625 (3/4")  
Spacer, Aluminum, 1 " OD x 3 " L, #4-40  
⁄
⁄
4
8
11  
Switch, Limit Cam  
Motor Housing  
12  
13  
14  
15  
16  
17  
18  
200-2736  
200-2739  
200-2364  
807-0140  
823-5904  
823-5905  
823-3500  
Housing, Front  
Housing, Bottom  
Housing, Back  
Connector, 3  
"
⁄
8
Left Basket Lift Arm  
Right Basket Lift Arm  
Basket Lift Guide Plate (HD60)  
* Not illustrated.  
2-25  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.10 Trough, Holster, & Cover Components  
3
4
1
2
ITEM  
1
2
*
3
4
*
*
PART #  
106-2668SP  
823-3384  
106-1637SP  
106-1447SP  
106-2585SP  
106-2897SP  
106-6494  
COMPONENT  
Holster Assembly, Vat Cover  
Trough, Holster Assembly  
Cover, Full-vat (HD50)  
Cover, Full-vat (HD60)  
Cover, Split-vat (HD60)  
Cover (FPHD65)  
Cover (HD56)  
*
*
810-0180  
823-4767  
Handle, Vat Cover (Full- and Split-)  
Splash Guard  
*
803-0278  
L-shaped Brush  
*
803-0197  
Fryer’s Friend  
*
823-3938  
Crumb Scoop  
* Not illustrated.  
2-26  
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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.11 Fasteners (Screws, Nuts, Bolts)  
ITEM  
PART #  
809-0842  
809-0417  
809-0766  
826-1366  
809-0247  
809-0842  
809-0863  
809-0169  
809-0428  
826-1389  
809-0918  
809-0845  
809-0846  
809-0918  
809-0167  
809-0434  
809-0907  
826-1379  
809-0962  
809-0997  
809-0191  
COMPONENT  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Nut, 4-40 Nylock  
Nut, Flange 1⁄4-20 Serrated  
Nut, Keps 10-32 SS Hex  
Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25)  
Nut, Nylock, #4-40  
Nut, 8-32 Hex Keps (Zinc Plated)  
Nut, Nylock, 5⁄16"-18 Hex  
Screw, #12 x 3⁄4" Hex Washer Slotted Head  
Screw, 1⁄4-20 x 1⁄2” Hex Head  
Screw, 1⁄4-20 x 3⁄4" Hex Head (pkg. of 10)  
Screw, 10-24 x 1⁄2" Slotted Head  
Screw, 10-32 x 3⁄8" Hex Slotted Head  
Screw, 4-40 x 1"  
Screw, 8-32 x 3⁄8" Round Slotted Head  
Screw, Sheet Metal 10 A x 5⁄8 B  
Screw, #10 x 3⁄8" Hex Washer Head  
Screw, .375 x 1⁄2" Shoulder  
*
*
*
*
Screw, #10 x 1⁄2" Phillips Truss Head (pkg. of 10)  
Screw, 8-32 x 1-3⁄8" Phillips Truss Head  
Washer, 1⁄2 SAE “N” S/S  
Washer, 1⁄4" Spring-lock  
*
* Not illustrated.  
2-27  
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Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000  
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106  
TEL 1-318-865-1711  
FAX (Parts) 1-318-688-2200  
FAX (Tech Support) 1-318-219-7135  
SERVICE HOTLINE  
1-800-551-8633  
PRINTED IN THE UNITED STATES  
819-6314  
MAY 2007  
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