Frymaster Fryer BID80 Series User Manual

BID80 Series With Built-In Filtration  
P ARTS LIS T  
INCLUDED  
Frymaster, a member of the Commercial Food Equipment Service Association, recommends  
using CFESA Certified Technicians.  
Price: $10.00  
24-Hour Service Hotline 1-800-551-8633  
819-5896  
APRIL 2002  
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Please read all sections of this manual and retain for future reference.  
NOTICE  
This appliance is intended for professional use only and is to be operated by qualified  
personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified  
professional should perform installation, maintenance, and repairs. Installation, maintenance,  
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of  
this manual for definitions of qualified personnel.  
NOTICE  
This equipment must be installed in accordance with the appropriate national and local codes of  
the country and/or region in which the appliance is installed. See NATIONAL CODE  
REQUIREMENTS in Chapter 3 of this manual for specifics.  
NOTICE  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures and may not conform to onsite management operational procedures.  
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS  
U.S.  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two  
conditions: 1) This device may not cause harmful interference, and 2) This device must accept  
any interference received, including interference that may cause undesired operation. While  
this device is a verified Class A device, it has been shown to meet Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set  
out by the ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A  
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.  
DANGER  
Improper installation, adjustment, maintenance or service, and unauthorized alterations or  
modifications can cause property damage, injury, or death. Read the installation, operating and  
service instructions thoroughly before installing or servicing this equipment. Only qualified  
service personnel may convert this appliance to use a gas other than that for which it was  
originally configured. See Chapter 1 of this manual for definition of qualified service personnel.  
NOTICE  
The Commonwealth of Massachusetts requires any and all gas products to be installed by a  
licensed plumber or pipe fitter.  
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DANGER  
Adequate means must be provided to limit the movement of this appliance without depending  
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing  
anchor straps. All fryers equipped with casters must be stabilized by installing restraining  
chains. If a flexible gas line is used, an additional restraining cable must be connected at all  
times when the fryer is in use.  
DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other appliance.  
DANGER  
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak  
must be posted in a prominent location. This information can be obtained from the local gas  
company or gas supplier.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort  
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for  
cleaning.  
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BID80 Series Gas Fryers  
Installation & Operation Manual  
TABLE OF CONTENTS  
Page #  
1-1  
1.  
INTRODUCTION  
After Purchase  
Ordering Parts  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1-1  
1-1  
Service Information  
Computer Information  
Safety Information  
Service Personnel  
1-1  
1-1  
1-2  
1-2  
2.  
IMPORTANT INFORMATION  
Product Description  
2-1  
2-1  
2-1  
2-1  
2-1  
2-3  
2-3  
2-4  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
Principles of Operation  
Rating Plate  
Pre-Installation  
Air Supply and Ventilation  
Equipment Installed at High Altitudes  
Receiving and Unpacking Equipment  
3.  
INSTALLATION  
3-1  
3-1  
3-1  
3-2  
3-3  
3-6  
3.1  
3.2  
3.3  
3.4  
3.5  
Installing the Fryer  
Leveling the Fryer (fryers equipped with legs only)  
Installing Casters and Legs  
Gas Categories  
Electrical Connections  
4.  
FRYER OPERATIONS  
Initial Start-up  
4-1  
4-1  
4-2  
4-3  
4.1  
4.2  
4.3  
Boil-Out Procedure  
Final Preparation  
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BID80 Series Gas Fryers  
Installation & Operation Manual  
TABLE OF CONTENTS (CONT.)  
Page #  
5-1  
5.  
BUILT-IN FILTRATION  
5.1  
5.2  
5.3  
5.4  
General  
5-2  
Filtration Preparation  
Daily Filtration Operation  
Operating the Filter  
5-3  
5-6  
5-7  
6.  
COMPUTER OPERATION  
6-1  
6-1  
6-4  
6.1  
6.2  
Operating Fryers with Computer Magic III.5 Computers  
Programming the Computer Magic III.5 Computer  
7.  
PREVENTATIVE MAINTENANCE  
7-1  
7-1  
7-1  
7-1  
7-2  
7-3  
7.1  
7.2  
7.3  
7.4  
7.5  
General  
Daily  
Weekly  
Periodic/Annual  
Stainless Steel  
8.  
TROUBLESHOOTING  
General  
8-1  
8-1  
8-1  
8-2  
8-4  
8.1  
8.2  
8.3  
8.4  
Pilot Burner Malfunction  
Main Burner Malfunctions  
Wiring Diagrams  
9.  
PARTS LIST  
9-1  
9-1  
9-2  
9-4  
9-6  
9-7  
9-8  
9-10  
9.1  
9.2  
9.3  
9.4  
9.5  
9.6  
9.7  
Accessories  
Cabinetry and Related Components  
Computer and Related Components  
Drain Valve Components  
Filter Pan Components  
Frypot, Burners and Related Components  
Oil Return Components  
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BID80 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.1 After Purchase  
In order to improve service, have the following chart filled in by the Frymaster Authorized Service  
Technician who installed this equipment.  
Authorized Service  
Technician/FASC  
Address  
Telephone/Fax  
Model Number  
Serial Number  
Gas Type  
1.2 Ordering Parts  
Customers may order parts directly from their local factory authorized service center. For this  
address and phone number, contact your factory authorized service center or call the Frymaster  
Service Hotline phone number, 1-800-551-8633.  
To speed up your order, provide the model number, serial number, gas type, part needed, item part  
number (if known), and quantity needed.  
1.3 Service Information  
Call the Frymaster Service Hotline, 1-800-551-8633, for the location of your nearest factory  
authorized service center. To assist you more efficiently, always provide the service technician with  
the model number, gas type, serial number, and the nature of the problem.  
1.4 Computer Information  
This equipment has been tested and found to comply with the limits for a Class A digital device,  
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been  
shown to meet the Class B limits. These limits are designed to provide reasonable protection against  
harmful interference when the equipment is operated in a commercial environment. This equipment  
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance  
with the instruction manual, may cause harmful interference to radio communications. Operation of  
the equipment in a residential area is likely to cause harmful interference in which case the user will  
be required to correct the interference at his own expense.  
1-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.4 Computer Information (cont.)  
The user is cautioned that any changes or modifications not expressly approved by the party  
responsible for compliance could void the user's authority to operate the equipment.  
If necessary, the user should consult the dealer or an experienced radio and television technician for  
additional suggestions.  
The user may find the following booklet prepared by the Federal Communications Commission  
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available  
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.  
1.5 Safety Information  
Before attempting to operate your unit, read the instructions in this manual thoroughly.  
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the  
ones below.  
CAUTION  
CAUTION boxes contain information about actions or conditions that may cause or result in a  
malfunction of your system.  
WARNING  
WARNING boxes contain information about actions or conditions that may cause or result in  
damage to your system, and which may cause your system to malfunction.  
DANGER  
DANGER boxes contain information about actions or conditions that may cause or result in injury  
to personnel, and which may cause damage to your system and/or cause your system to malfunction.  
1.6 Service Personnel  
1.6.1 Definitions  
A. Qualified and/or Authorized Operating Personnel  
1. Qualified/authorized operating personnel are those who have carefully read the information  
in this manual and have familiarized themselves with the equipment functions, or have had  
previous experience with the operation of equipment covered in this manual.  
1-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.6.1 Definitions (cont.)  
B. Qualified Installation Personnel  
1. Qualified/authorized personnel are those who have carefully read the information in this  
manual and have familiarized themselves with the equipment functions, or who have had  
previous experience with the operation of the equipment covered in this manual.  
C. Qualified Service Personnel  
1. Qualified service personnel are those who are familiar with Frymaster equipment and have  
been authorized by Frymaster to perform service on Frymaster equipment. All authorized  
service personnel are required to be equipped with a complete set of service parts manuals  
and stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory  
Authorized Service Centers (FASCs) was included with the fryer when shipped from the  
factory. Failure to use qualified service personnel will void the Frymaster warranty on  
your equipment.  
1-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.1 Product Description  
Frymaster BID80 Series gas fryers are energy-efficient, tube-style, gas-fired units, design-certified  
by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and  
manufactured to their basic performance and application specifications.  
All units are shipped completely assembled with accessories packed inside the frypot. All units are  
adjusted, tested and inspected at the factory before shipment. Sizes, weights and input rates of all  
models are listed in this manual.  
NOTE: The on-site supervisor is responsible for ensuring that operators are made aware of inherent  
dangers of operating a deep fat fryer, particularly aspects of oil filtration, draining, and  
cleaning of the fryer.  
2.2 Principles of Operation  
The incoming gas flows through orifices and is mixed with air in the burners to create the correct  
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot  
light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more  
turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil  
better.  
2.3 Rating Plate  
This is attached to the inside right-hand corner of the front door panel. Information provided  
includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in  
inches W.C. (mbars) and whether the unit has natural or propane gas orifices.  
DANGER  
Fryers MUST be connected ONLY to the gas type identified on the attached rating  
plate.  
2.4 Pre-Installation  
A. General: Only a licensed gas fitter should install any gas-fired equipment.  
1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for  
safety and ease of future service.  
2-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.4 Pre-Installation (cont.)  
2. Frymaster BID80 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50-  
hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded  
flexible power cord for a direct connection to the power supply. Amperage draw for each  
unit depends on the accessories supplied with the unit/system.  
B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-  
certified for the following installations:  
1. Commercial installation only (not for household use).  
2. Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable  
legs or 5-inch (13-cm) casters;  
3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches  
(15-cm) rear, and equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch  
(13-cm) casters.  
DANGER  
Local building codes usually prohibit a fryer with its open tank of hot oil from being  
installed beside an open flame of any type, whether a broiler or the open burner of a  
range.  
C. Installation Standards:  
1. U.S. installations must meet:  
2. Canadian installations must meet:  
American National Standard Institute  
ANSI Z83.11  
American Gas Association  
8501 E. Pleasant Valley Road  
Cleveland, OH 44131  
CAN 1-B149 Installation Codes  
Canadian Gas Association  
55 Scarsdale Road  
Don Mills, ONT, M3B 2R3  
National Electrical Code  
ANSI/NFPA #70  
American National Standard Institute  
1430 Broadway  
Canadian Electric Code c22.1, part 1  
Canadian Standards Association  
178 Rexdale Blvd.  
Rexdale, ONT, M9W 1R3  
New York, NY 10018  
NFPA Standards #96 and #211  
National Fire Protection Association  
470 Atlantic Avenue  
Boston, MA 02110  
2-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.4 Pre-Installation (cont.)  
3. CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the absence  
of local codes, to the appropriate national or European Community (CE) standards.  
2.5 Air Supply and Ventilation  
Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as  
well as for service and maintenance.  
A. Do not connect this fryer to an exhaust duct.  
B. Correct installation and adjustment will ensure adequate airflow to the fryer system.  
C. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the  
building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan  
must be provided in the wall above the unit, as exhaust gas temperatures are approximately  
800-1000°F (427-538°C). Check air movement during installation.