Frymaster Fryer BID80 Series User Manual

BID80 Series With Built-In Filtration  
P ARTS LIS T  
INCLUDED  
Frymaster, a member of the Commercial Food Equipment Service Association, recommends  
using CFESA Certified Technicians.  
Price: $10.00  
24-Hour Service Hotline 1-800-551-8633  
819-5896  
APRIL 2002  
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Please read all sections of this manual and retain for future reference.  
NOTICE  
This appliance is intended for professional use only and is to be operated by qualified  
personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified  
professional should perform installation, maintenance, and repairs. Installation, maintenance,  
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of  
this manual for definitions of qualified personnel.  
NOTICE  
This equipment must be installed in accordance with the appropriate national and local codes of  
the country and/or region in which the appliance is installed. See NATIONAL CODE  
REQUIREMENTS in Chapter 3 of this manual for specifics.  
NOTICE  
Drawings and photos used in this manual are intended to illustrate operational, cleaning and  
technical procedures and may not conform to onsite management operational procedures.  
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS  
U.S.  
This device complies with Part 15 of the FCC rules. Operation is subject to the following two  
conditions: 1) This device may not cause harmful interference, and 2) This device must accept  
any interference received, including interference that may cause undesired operation. While  
this device is a verified Class A device, it has been shown to meet Class B limits.  
CANADA  
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set  
out by the ICES-003 standard of the Canadian Department of Communications.  
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A  
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.  
DANGER  
Improper installation, adjustment, maintenance or service, and unauthorized alterations or  
modifications can cause property damage, injury, or death. Read the installation, operating and  
service instructions thoroughly before installing or servicing this equipment. Only qualified  
service personnel may convert this appliance to use a gas other than that for which it was  
originally configured. See Chapter 1 of this manual for definition of qualified service personnel.  
NOTICE  
The Commonwealth of Massachusetts requires any and all gas products to be installed by a  
licensed plumber or pipe fitter.  
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DANGER  
Adequate means must be provided to limit the movement of this appliance without depending  
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing  
anchor straps. All fryers equipped with casters must be stabilized by installing restraining  
chains. If a flexible gas line is used, an additional restraining cable must be connected at all  
times when the fryer is in use.  
DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other appliance.  
DANGER  
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak  
must be posted in a prominent location. This information can be obtained from the local gas  
company or gas supplier.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort  
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for  
cleaning.  
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BID80 Series Gas Fryers  
Installation & Operation Manual  
TABLE OF CONTENTS  
Page #  
1-1  
1.  
INTRODUCTION  
After Purchase  
Ordering Parts  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1-1  
1-1  
Service Information  
Computer Information  
Safety Information  
Service Personnel  
1-1  
1-1  
1-2  
1-2  
2.  
IMPORTANT INFORMATION  
Product Description  
2-1  
2-1  
2-1  
2-1  
2-1  
2-3  
2-3  
2-4  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
Principles of Operation  
Rating Plate  
Pre-Installation  
Air Supply and Ventilation  
Equipment Installed at High Altitudes  
Receiving and Unpacking Equipment  
3.  
INSTALLATION  
3-1  
3-1  
3-1  
3-2  
3-3  
3-6  
3.1  
3.2  
3.3  
3.4  
3.5  
Installing the Fryer  
Leveling the Fryer (fryers equipped with legs only)  
Installing Casters and Legs  
Gas Categories  
Electrical Connections  
4.  
FRYER OPERATIONS  
Initial Start-up  
4-1  
4-1  
4-2  
4-3  
4.1  
4.2  
4.3  
Boil-Out Procedure  
Final Preparation  
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BID80 Series Gas Fryers  
Installation & Operation Manual  
TABLE OF CONTENTS (CONT.)  
Page #  
5-1  
5.  
BUILT-IN FILTRATION  
5.1  
5.2  
5.3  
5.4  
General  
5-2  
Filtration Preparation  
Daily Filtration Operation  
Operating the Filter  
5-3  
5-6  
5-7  
6.  
COMPUTER OPERATION  
6-1  
6-1  
6-4  
6.1  
6.2  
Operating Fryers with Computer Magic III.5 Computers  
Programming the Computer Magic III.5 Computer  
7.  
PREVENTATIVE MAINTENANCE  
7-1  
7-1  
7-1  
7-1  
7-2  
7-3  
7.1  
7.2  
7.3  
7.4  
7.5  
General  
Daily  
Weekly  
Periodic/Annual  
Stainless Steel  
8.  
TROUBLESHOOTING  
General  
8-1  
8-1  
8-1  
8-2  
8-4  
8.1  
8.2  
8.3  
8.4  
Pilot Burner Malfunction  
Main Burner Malfunctions  
Wiring Diagrams  
9.  
PARTS LIST  
9-1  
9-1  
9-2  
9-4  
9-6  
9-7  
9-8  
9-10  
9.1  
9.2  
9.3  
9.4  
9.5  
9.6  
9.7  
Accessories  
Cabinetry and Related Components  
Computer and Related Components  
Drain Valve Components  
Filter Pan Components  
Frypot, Burners and Related Components  
Oil Return Components  
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BID80 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.1 After Purchase  
In order to improve service, have the following chart filled in by the Frymaster Authorized Service  
Technician who installed this equipment.  
Authorized Service  
Technician/FASC  
Address  
Telephone/Fax  
Model Number  
Serial Number  
Gas Type  
1.2 Ordering Parts  
Customers may order parts directly from their local factory authorized service center. For this  
address and phone number, contact your factory authorized service center or call the Frymaster  
Service Hotline phone number, 1-800-551-8633.  
To speed up your order, provide the model number, serial number, gas type, part needed, item part  
number (if known), and quantity needed.  
1.3 Service Information  
Call the Frymaster Service Hotline, 1-800-551-8633, for the location of your nearest factory  
authorized service center. To assist you more efficiently, always provide the service technician with  
the model number, gas type, serial number, and the nature of the problem.  
1.4 Computer Information  
This equipment has been tested and found to comply with the limits for a Class A digital device,  
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been  
shown to meet the Class B limits. These limits are designed to provide reasonable protection against  
harmful interference when the equipment is operated in a commercial environment. This equipment  
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance  
with the instruction manual, may cause harmful interference to radio communications. Operation of  
the equipment in a residential area is likely to cause harmful interference in which case the user will  
be required to correct the interference at his own expense.  
1-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.4 Computer Information (cont.)  
The user is cautioned that any changes or modifications not expressly approved by the party  
responsible for compliance could void the user's authority to operate the equipment.  
If necessary, the user should consult the dealer or an experienced radio and television technician for  
additional suggestions.  
The user may find the following booklet prepared by the Federal Communications Commission  
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available  
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.  
1.5 Safety Information  
Before attempting to operate your unit, read the instructions in this manual thoroughly.  
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the  
ones below.  
CAUTION  
CAUTION boxes contain information about actions or conditions that may cause or result in a  
malfunction of your system.  
WARNING  
WARNING boxes contain information about actions or conditions that may cause or result in  
damage to your system, and which may cause your system to malfunction.  
DANGER  
DANGER boxes contain information about actions or conditions that may cause or result in injury  
to personnel, and which may cause damage to your system and/or cause your system to malfunction.  
1.6 Service Personnel  
1.6.1 Definitions  
A. Qualified and/or Authorized Operating Personnel  
1. Qualified/authorized operating personnel are those who have carefully read the information  
in this manual and have familiarized themselves with the equipment functions, or have had  
previous experience with the operation of equipment covered in this manual.  
1-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 1: INTRODUCTION  
1.6.1 Definitions (cont.)  
B. Qualified Installation Personnel  
1. Qualified/authorized personnel are those who have carefully read the information in this  
manual and have familiarized themselves with the equipment functions, or who have had  
previous experience with the operation of the equipment covered in this manual.  
C. Qualified Service Personnel  
1. Qualified service personnel are those who are familiar with Frymaster equipment and have  
been authorized by Frymaster to perform service on Frymaster equipment. All authorized  
service personnel are required to be equipped with a complete set of service parts manuals  
and stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory  
Authorized Service Centers (FASCs) was included with the fryer when shipped from the  
factory. Failure to use qualified service personnel will void the Frymaster warranty on  
your equipment.  
1-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.1 Product Description  
Frymaster BID80 Series gas fryers are energy-efficient, tube-style, gas-fired units, design-certified  
by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and  
manufactured to their basic performance and application specifications.  
All units are shipped completely assembled with accessories packed inside the frypot. All units are  
adjusted, tested and inspected at the factory before shipment. Sizes, weights and input rates of all  
models are listed in this manual.  
NOTE: The on-site supervisor is responsible for ensuring that operators are made aware of inherent  
dangers of operating a deep fat fryer, particularly aspects of oil filtration, draining, and  
cleaning of the fryer.  
2.2 Principles of Operation  
The incoming gas flows through orifices and is mixed with air in the burners to create the correct  
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot  
light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more  
turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil  
better.  
2.3 Rating Plate  
This is attached to the inside right-hand corner of the front door panel. Information provided  
includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in  
inches W.C. (mbars) and whether the unit has natural or propane gas orifices.  
DANGER  
Fryers MUST be connected ONLY to the gas type identified on the attached rating  
plate.  
2.4 Pre-Installation  
A. General: Only a licensed gas fitter should install any gas-fired equipment.  
1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for  
safety and ease of future service.  
2-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.4 Pre-Installation (cont.)  
2. Frymaster BID80 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50-  
hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded  
flexible power cord for a direct connection to the power supply. Amperage draw for each  
unit depends on the accessories supplied with the unit/system.  
B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-  
certified for the following installations:  
1. Commercial installation only (not for household use).  
2. Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable  
legs or 5-inch (13-cm) casters;  
3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches  
(15-cm) rear, and equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch  
(13-cm) casters.  
DANGER  
Local building codes usually prohibit a fryer with its open tank of hot oil from being  
installed beside an open flame of any type, whether a broiler or the open burner of a  
range.  
C. Installation Standards:  
1. U.S. installations must meet:  
2. Canadian installations must meet:  
American National Standard Institute  
ANSI Z83.11  
American Gas Association  
8501 E. Pleasant Valley Road  
Cleveland, OH 44131  
CAN 1-B149 Installation Codes  
Canadian Gas Association  
55 Scarsdale Road  
Don Mills, ONT, M3B 2R3  
National Electrical Code  
ANSI/NFPA #70  
American National Standard Institute  
1430 Broadway  
Canadian Electric Code c22.1, part 1  
Canadian Standards Association  
178 Rexdale Blvd.  
Rexdale, ONT, M9W 1R3  
New York, NY 10018  
NFPA Standards #96 and #211  
National Fire Protection Association  
470 Atlantic Avenue  
Boston, MA 02110  
2-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.4 Pre-Installation (cont.)  
3. CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the absence  
of local codes, to the appropriate national or European Community (CE) standards.  
2.5 Air Supply and Ventilation  
Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as  
well as for service and maintenance.  
A. Do not connect this fryer to an exhaust duct.  
B. Correct installation and adjustment will ensure adequate airflow to the fryer system.  
C. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the  
building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan  
must be provided in the wall above the unit, as exhaust gas temperatures are approximately  
800-1000°F (427-538°C). Check air movement during installation. Strong exhaust fans in  
the exhaust hood or in the overall air conditioning system can produce slight air drafts in the  
room.  
D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the  
gas combustion of the fryer.  
E. Never use the interior of the fryer cabinet for storage or store items on shelving over or  
behind the fryer. Exhaust temperatures can exceed 425ºC and may damage or melt items  
stored in or near the fryer.  
F. Adequate distance must be maintained from the flue outlet of the fryer(s) to the lower edge  
of the filter bank. Per NFPA Standards No. 96, a minimum of 18-inches (45-cm) should be  
maintained between the flue(s) and the lower edge of the exhaust hood filter.  
G. Filters and drip troughs should be part of any industrial hood, but consult local codes before  
constructing and installing any hood. The duct system, the exhaust hood and the filter bank  
must be cleaned on a regular basis and kept free of grease.  
2.6 Equipment Installed at High Altitudes  
A. The fryer input rating (BTU/hr) is for elevations up to 2,000 feet (610-m). For elevations  
above 2,000 feet (610-m), the rating should be reduced four percentfor each additional 1,000  
feet (305-m) above sea level.  
B. The correct orifices are installed at the factory if operating altitude is known at time of the  
customer’s order.  
2-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 2: IMPORTANT INFORMATION  
2.7 Receiving and Unpacking Equipment  
A. Check that the container is upright. Use an outward prying motion - no hammering - to  
remove the carton. Unpack the fryer carefully and remove all accessories from the carton.  
Do not discard or misplace these, as they will be needed.  
B. After unpacking, immediately check the equipment for visible signs of shipping damage. If  
damage has occurred, contact the carrier and file the appropriate freight claims. Do not  
contact the factory. Shipping damage responsibility is between the carrier and the dealer.  
If your equipment arrives damaged:  
1. File claim for damages immediately, regardless of extent of damage.  
2. Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is  
signed by the person making the delivery.  
3. Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify  
freight company or carrier immediately, and file a concealed damage claim. This should  
be done within 15 days of date of delivery. Be sure to retain container and all packing  
materials for inspection.  
NOTE: Frymaster Does Not Assume Responsibility for Damage or Loss Incurred in  
Transit.  
C. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to  
initial fryer operation will make it very difficult to remove later.  
2-4  
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BID80 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.1 Installing the Fryer  
A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its  
position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be  
installed.  
B. Relocating the fryer: Remove all weight from each leg before moving a fryer with legs  
installed. Do not slide the fryer on the legs.  
C. If a leg becomes damaged, contact your service agent for immediate repair/replacement.  
3.2 Leveling the Fryer (fryers equipped with legs only)  
A. All Installations: If the floor is uneven or has a definite slope, it is recommended to place  
the fryer on an even platform.  
B. Place a spirit level across the top of the fryer and level the unit both front-to-back and side-  
to-side. If it is not level, the unit may not function efficiently, the oil may not drain properly  
for filtering and in a line-up it may not match adjacent units.  
C. Adjust to the high corner and measure with the spirit level. If floor is uneven, level the unit  
with the screw adjustments on each leg (ensure minimum clearances as discussed in  
Chapter 2 are maintained during the leveling procedure).  
D. Re-leveling: If the fryer is moved, re-level the fryer following the above instructions.  
E. The install must be reviewed at the time of installation to ensure it meets the intent of these  
instructions.  
CAUTION  
Fryers must be at room temperature, empty of oil, and if fitted with legs, lifted during  
movement to avoid damage and possible bodily injury.  
DANGER  
Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil  
must be removed from the fryer before attempting to move it to avoid oil spills, and  
the falls and severe burns that could occur. This fryer may tip and cause personal  
injury if not secured in a stationary position.  
3-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.3 Installing Casters and Legs  
A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long  
transit. BID80 Series gas fryers cannot be curb mounted and must be equipped with either  
legs or casters provided.  
B. After unpacking, use a pallet or lift jack to raise the unit before installing the casters.  
C. Align the caster or leg base holes with the leg support assembly and insert bolt. Install the  
washers and nut hand tight, and repeat for all four holes in caster/leg base assembly.  
D. Tighten the caster/leg against the leg support assembly by using appropriate tools. Ensure  
that all four bolts are evenly tightened.  
E. For fryers with casters, there are no built-in leveling devices. The floor where the fryers  
are installed must be level.  
Optional Caster-  
Rear Only  
Optional Caster-  
Front Only  
Front View  
Rear Side View  
1/4-20 x 3/4 Hex Bolt  
Front Channel or  
Rear Channel  
Front Channel  
or Rear Channel  
Leg Support Assembly  
Washer  
1/4-20 Hex Head Locknut  
1/4-20 x 3/4 Hex Bolt  
Front or Rear Leg with  
Mounting Plate  
Front Caster—5" Swivel  
w/Brake  
Rear Caster—5" Rigid  
Adjust as needed  
Caster/Leg Installation and Adjustment  
WARNING  
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted  
with legs must be lifted during movement to avoid damage and possible bodily  
injury. For a moveable or portable installation, Frymaster optional equipment casters  
must be used.  
Questions? Call 1-800-551-8633  
3-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.4 Gas Connections  
DANGER  
Before connecting new pipe to this appliance the pipe must be blown out thoroughly  
to remove all foreign material. Foreign material in the burner and gas controls will  
cause improper and dangerous operation.  
NATIONAL CODE REQUIREMENTS  
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building  
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation  
Manual of the U.S. Food and Drug Administration.  
This equipment is manufactured to use the type of gas specified on the rating plate attached to the  
door. Connect equipment stamped "NAT" only to natural gas and that stamped "PRO" only to LP  
(Propane) gas.  
Installation shall be made with a gas connector that complies with national and local codes.  
Quick disconnect devices, if used, shall likewise comply with national and local codes.  
DANGER  
The fryer MUST be connected to the gas supply specified on the rating and serial number  
plate located on the back of the fryer door.  
DANGER  
If gas odors are detected, the gas supply MUST be shut off at the main shut-off valve. The  
local gas company or FASC should be contacted immediately to rectify the problem.  
A. The gas supply (service) line must be the same size or greater than the fryer inlet line. This  
fryer is equipped with a 3/4" (19 mm) male inlet. The gas supply line must be sized to  
accommodate all the gas-fired equipment that may be connected to that gas supply. Consult  
your contractor, gas company, supplier, or other knowledgeable authorities.  
Recommended Gas Supply Line Sizes  
Gas Types  
Number of Fryers  
2 to 3  
1
4 or more (*)  
1 1/4" (33 mm)  
1" (25 mm)  
Natural Gas  
Propane Gas  
3/4" (19 mm)  
1/2" (13 mm)  
1" (25 mm)  
3/4" (19 mm)  
(*) When exceeding 18 feet (6 meters) for a configuration of more than four fryers, it is necessary  
to provide a 1 1/4" (33 mm) rigid gas connection.  
3-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.4 Gas Connections (cont.)  
DANGER  
All connections must be sealed with a joint compound suitable for the gas being  
used and all connections must be tested with a solution of soapy water before  
lighting any pilots.  
Never use matches, candles, or any other ignition source to check for leaks. If gas  
odors are detected, shut off the gas supply to the appliance at the main shut-off  
valve and immediately contact the local gas company or an authorized service  
agency for service.  
DANGER  
"Dry-firing" your unit will cause damage to the frypot and can cause a fire. Always  
ensure that melted shortening, cooking oil or water is in the frypot before firing the  
unit.  
B. Rigid Connections: Check any installer-supplied intake pipe(s) visually and clean threading  
chips, or any other foreign matter before installing into a service line. If the intake pipes are  
not clear of all foreign matter, the orifices will clog when gas pressure is applied. Seal pipe  
joints with a sealant resistive to LP gas. When using thread compound on gas piping, use  
very small amounts and only on male threads. Use a pipe thread compound that is not  
affected by the chemical action of LP gases. DO NOT apply thread compound to the first  
two pipe threads—doing so will cause clogging of the burner orifices and control valve.  
C. Manual shut-off valve: This gas service supplier-installed valve must be installed in the gas  
service line ahead of the fryers in the gas stream and in a position where it can be reached  
quickly in the event of an emergency.  
D. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas  
supply during any pressure testing of the system.  
1. External gas regulators are not normally required on this fryer. A safety control valve  
protects the fryer against pressure fluctuations. If the incoming pressure is in excess of  
½" PSI (3.45 kPa/35 mbar), a step-down regulator will be required.  
DANGER  
When pressure-testing incoming gas supply lines, disconnect the fryer from the gas  
line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid  
damage to the fryer’s gas piping and gas valve(s).  
3-4  
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BID80 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.4 Gas Connections (cont.)  
E. Manifold Pressure: Only qualified personnel should check the manifold pressure with a  
manometer.  
1. Check the rating plate for manifold gas pressures. Natural gas units normally require 4"  
W.C., and propane units normally require 11" W.C. gas pressure.  
2. Double check the arrow forged into the bottom of the regulator body, which shows gas  
flow direction. It should point downstream towards the fryers. The air vent cap is also  
part of the regulator and should not be removed.  
3. If a vent line from the gas pressure regulator is used, it should be installed in  
accordance with local codes or in the absence of local codes, with the National Fuel  
Gas Code, ANSI Z223.1-(latest edition).  
WARNING  
Use a diluted soap solution to find potentially dangerous gas leaks when making  
new connections.  
F. Regulators can be adjusted in the field, but it is recommended that they not be tampered with  
unless the part is known to be out of adjustment or serious pressure fluctuations are found to  
exist and can be solved no other way.  
G. Only qualified service personnel should make adjustments to the regulators.  
H. Orifices: The fryer can be configured to operate on any available gas. The correct safety  
control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the  
valve can be adjusted in the field, only qualified service personnel should make any  
adjustments with the proper test equipment.  
I. Flexible Couplings, Connectors and Casters:  
1. If the fryer is to be installed with flexible couplings and/or quick-disconnect fittings, the  
installer must use a heavy-duty AGA design-certified commercial flexible connector of  
at least 3/4" NPT (with suitable strain reliefs), in compliance with the Standard for  
Connectors for Movable Gas Appliances, ANSI Z21.69-(latest edition) and Addenda  
Z21.69a-(latest edition). Quick disconnect devices must comply with the Standard for  
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41-(latest edition).  
WARNING  
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal  
injury may result.  
2. The fryer must be restrained by means independent of the flexible coupling or  
connector in order to limit the movement of the fryer. Clips are located on the back  
panel of the fryer for the attachment of restraints.  
3-5  
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BID80 SERIES GAS FRYERS  
CHAPTER 3: INSTALLATION  
3.4 Gas Connections (cont.)  
3. If disconnection of the restraint is necessary, this restraint must be reconnected after the  
fryer has been returned to its originally installed position.  
J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly.  
K. CE Standards: If the unit is to be installed with flexible coupling, use a commercial flexible  
coupling certified as NF D 36123 (or other national standard) or a quick disconnect device  
certified NF D 36124 (or other national standard).  
3.5 Electrical Connections  
The fryer when installed must be electrically grounded in accordance with local codes, or in the  
absence of local codes, with the National Electrical Code, ANSI/NFPA 70-(latest edition).  
DANGER  
This fryer is equipped with a three-prong (grounding) plug for protection against  
electrical shock and must be plugged directly into a properly grounded, three-prong  
receptacle. DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING  
PRONG ON THIS PLUG!  
The rating plate and wiring diagram are located inside the front door. The fryer is equipped with a  
120VAC single-phase 60-hertz system (Domestic), or 230VAC single-phase 50-hertz system  
(International/CE). Do not cut or remove the ground prong from the power cord plug. Do not  
attempt to use the fryer during a power outage.  
DANGER  
This appliance requires electrical power for operation. Place the gas control valve in  
the OFF position in case of a prolonged power outage. Do not attempt to operate  
this appliance during a power outage.  
3-6  
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BID80 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.1 Initial Start-up  
WARNING  
The on-site supervisor is responsible for ensuring that operators are made aware of  
the inherent hazards of operating a hot oil frying system, particularly the aspects of  
system operation, oil filtration, draining and cleaning procedures.  
A. Cleaning: New units are wiped clean with solvents at the factory to remove any visible signs  
of dirt, oil, grease, etc. remaining from the manufacturing process, then coated lightly with  
oil. Before any food preparation, wash thoroughly with hot, soapy water to remove any film  
residue and dust or debris then rinse out and wipe dry. Also wash any accessories shipped  
with the unit. Close the drain valve completely and remove the crumb screen covering the  
heating tubes. Ensure the screws holding the thermostat and high-limit control sensing bulbs  
into the frypot are tight.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is  
present to seal the joint between the frypots. Banging fry baskets on the strip to  
dislodge shortening will distort the strip, adversely affecting its fit. It is designed for  
a tight fit and should only be removed for cleaning.  
DANGER  
Never operate this appliance with an empty frypot. The frypot must be filled with  
water or cooking oil/shortening before lighting the burners. Failure to do so will  
damage the frypot and may cause a fire.  
WARNING  
When checking for burner ignition or performance, do not get too close to the  
burners. Slow ignition can cause possible flashback, increasing the potential for  
facial and body burns.  
4.1.1 Pilot Lighting Procedures, Electronic Ignition Systems  
WARNING  
Never use a match or taper to light pilot on this ignition system.  
1. Turn gas "ON".  
2. Turn electric power "ON" with the appropriate rocker switch or controller/computer.  
4-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.1.1 Pilot Lighting Procedures, Electronic Ignition Systems (cont.)  
3. The electric module will turn on the pilot gas supply and the electric ignition spark. The  
spark will ignite the pilot gas. The presence of the pilot flame is then proved by the  
electric flame sensor, which in turn allows the main gas supply to be turned on. The  
operating thermostat or computer/controller controls the fryer after ignition.  
WARNING  
In the event of prolonged power failure, the ignition module will shut down and lock  
out the system. Turn the unit power "OFF" and them back "ON" after power has  
been re-established.  
4. If the pilot flame fails, the ignition module will shut down and lock out the system. To  
restart, turn the electric power "OFF", wait approximately 5 minutes for the system to  
recycle itself, then turn the power "ON" again. Repeat Steps 1-3.  
4.2 Boil-Out Procedure  
DANGER  
Never leave the fryer unattended during the boil-out process. If the boil-out solution  
boils over, turn the fryer off immediately and let the solution cool for a few minutes  
before resuming the process. To lessen the chance of boil over, turn the fryer’s gas  
valve knob to the PILOT position occasionally.  
WARNING  
Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit,  
or a portable filter unit. These units are not intended for this purpose, and will be  
damaged by the solution.  
DANGER  
Remove all drops of water from the frypot before filling with cooking oil or  
shortening. Failure to do so will cause spattering of hot liquid when the oil or  
shortening is heated to cooking temperature and may cause injury to nearby  
personnel.  
A. Before switching the fryer(s) "ON", close the frypot drain valve(s). Fill the empty frypot  
with a mixture of cold water and boil-out solution. Follow instructions when mixing.  
B. To program computer for Boil Feature, press either  
switch.  
4-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.2 Boil-Out Procedure (cont.)  
C. Press the  
switch.  
will appear in the left display.  
D. Enter  
(1 6 5 3) in that sequence. The right display will read  
. The  
temperature is automatically set for 195°F (91°C). The fryer will attain this temperature and  
remain there until either switch is pressed, which cancels the boil-out mode. In high-  
altitude locations, constantly monitor the fryer for over boil. If over-boil occurs, turn off  
fryer immediately, allow to cool, and re-enter boil-out mode to continue the boil-out  
operation.  
E. The burners will heat the boil-out solution to a simmer. Simmer the solution for  
approximately 45 minutes. Wearing protective gloves, scrub the sides of the frypot and the  
tubes with the L-shaped Teflon brush, being careful not to disturb the temperature sensing  
probes and the high-limit thermostat.  
F. Do not allow the water level to decrease below the bottom OIL LEVEL line in frypot during  
boil-out operation.  
G. After boil out is complete, press the  
switch to turn fryer off, and then drain the solution  
from the frypot. Place a metal pan or bucket under the drain port to collect the water from  
the frypot. DO NOT ALLOW BOIL-OUT SOLUTION TO DRAIN INTO FILTER PAN!  
H. Close the drain, add fresh water (without boil-out solution) and wash all surfaces of the  
frypot. Drain again.  
I. Refill the frypot with fresh water and vinegar to neutralize any residual boil-out solution.  
Wash all surfaces of the frypot. Drain completely and wipe down all surfaces of the frypot to  
completely eliminate water from the frypot.  
4.3 Final Preparation  
WARNING  
Do not go near the area directly over the flue outlet while the fryer is operating.  
Always wear oil-proof, insulated gloves when working with the fryer filled with hot  
oil.  
Always drain hot oil into a metal container. Hot oil can melt plastic buckets and  
crack glass containers.  
4-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 4: FRYER OPERATIONS  
4.3 Final Preparation (cont.)  
WARNING  
NEVER set a complete block of solid shortening on top of the heating tubes. To do  
so will damage the heating tubes and frypot, and void the warranty.  
A. When using a liquid shortening (cooking oil), fill the fryer to the bottom OIL LEVEL line  
scribed into the back of the frypot.  
B. When using a solid shortening, first melt it in a suitable container, or cut it into small pieces  
and pack it below the heat tubes, between the tubes and on top of the tubes, leaving no air  
spaces around the tubes. Do not disturb or bend the sensing bulbs. Never set a complete  
block of solid shortening on top of the heating tubes. To do so will damage the heating  
tubes and frypot, and void the warranty.  
C. Press the  
switch to turn fryer on. The burners will initially operate in the MELT CYCLE  
mode until the shortening reaches 180°F (82°C). It will then automatically switch to normal  
operation.  
D. When the frypot is filled and the shortening is melted, carefully replace the frypot crumb  
screen over the heat tubes. Wear oil-proof insulated gloves to avoid the potential for burn  
injury when replacing crumb screen.  
E. Before starting operation, program the computer to the probable working temperature and  
wait for the temperature to stabilize.  
4-4  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
WARNING  
Drawings and photos used in this manual are intended to illustrate operational,  
cleaning and technical procedures and may not conform to on-site management  
operational procedures.  
WARNING  
The on-site supervisor is responsible for ensuring that operators are made aware of  
the inherent hazards of operating a hot oil filtration system, particularly the aspects  
of oil filtration, draining and cleaning procedures.  
WARNING  
When operating the filtration system, never leave the filter unattended. The action of  
the oil moving through the hose lines could jolt a flexible return hose (where  
applicable) out of the filter pan, spraying hot oil and causing severe burns.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a  
fireproof container at the end of frying operations each day. Some food particles  
can spontaneously combust if left soaking in certain shortening material.  
IMPORTANT  
Cooking oil/shortening should be filtered at least daily, or more frequently if cooking  
is heavy. This assures the longest life possible for the oil and minimizes flavor  
transfer.  
5-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.1 General  
Frymaster BID80 Series fryers come equipped with a built-in filtration system. Photos used in the  
procedural illustrations may differ slightly from the filter unit that came with the frying system. The  
following procedures apply to all BID80 Series fryers equipped with built-in filter systems.  
Typical built-in filter installed in a single fryer unit.  
5-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.2 Filtration Preparation  
On initial installation and before each use, remove all loose parts from the filter, wash the filter pan  
and all accessories in hot, soapy water and dry thoroughly.  
5.2.1 Assembling the Filter  
The BID80 Series filter system uses filter paper held in place by a hold-down ring to filter impurities  
and debris from the cooking medium. The filter pan is assembled with the following components  
(see illustration below):  
1. Filter pan.  
7
2. Filter support grid.  
6
3. Filter paper.  
4. Hold-down ring.  
5. Crumb screen.  
5
6. Rear pan cover.  
7. Front pan cover.  
4
3
2
1
5-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.2.1 Assembling the Filter (cont.)  
Assemble the filter as follows:  
1. Place the support grid in the bottom of filter  
pan.  
Support grid properly placed in filter pan.  
2. Put one filter paper sheet on top of the  
support grid. Be sure the paper covers the  
filter pan bottom and laps two inches onto the  
pan wall.  
Ensure filter paper overlaps two inches on all  
sides and is evenly distributed under the hold-  
down ring.  
3. Position the hold-down ring on top of the  
filter paper. Ensure the hold-down ring seals  
around the support grid. This prevents air  
from getting into the system.  
Hold-down ring positioned correctly over filter  
paper in filter pan.  
5-4  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.2.1 Assembling the Filter (cont.)  
4. Sprinkle 8 ounces of filter powder on the  
filter sheet. Ensure the powder covers the  
filter paper evenly.  
Sprinkle the proper amount of filter powder evenly  
over the paper.  
5. Place the crumb screen in the filter pan.  
Allow the crumb screen to rest on the top  
edges of the hold-down ring.  
Crumb screen properly placed.  
6. Place filter pan covers (2) onto the filter pan  
assembly. Ensure the front cover is correctly  
positioned over the slip fitting.  
Fully assembled pan with proper placement of lid  
over slip fitting.  
5-5  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.2.2 Installing the Filter  
Slide the filter inside the fryer cabinet. Ensure  
the male-female slip-fitting coupling is fully  
engaged.  
The filter pan slides under the fryer (left),  
connecting with a slip fitting (right). Slip fitting  
location will vary (above or to the side of the  
filter pan), according to fryer system.  
5.3 Daily Filtration Operation  
DANGER  
Use caution and wear proper protective clothing. The oil to be filtered is at or near  
350°F (177°C). Ensure all hoses are connected properly and drain handles are in  
their proper position prior to operating any switches or valves. Failure to do this can  
result in severe burns.  
NOTICE  
Drawings and photos used in this manual are intended to illustrate operational,  
cleaning and technical procedures and may not conform to on-site management  
operational procedures.  
5.3.1 General Overview  
The filter pump is turned on only after the shortening/oil is brought to operating temperature and  
drained into the prepared filter pan. The filter motor is then engaged and oil is drawn through filter  
paper and pumped back into the frypot. The frypot’s drain remains open during the filtering process.  
Allow the oil to cycle through the filter paper for approximately 5 minutes. At the end of 5 minutes,  
close the drain valve and allow the pump to fill the frypot to the top OIL LEVEL line. Leave the  
pump running for 10-15 seconds after bubbles appear in the frypot to ensure all shortening/oil is  
pumped from the drain pan and the lines.  
5-6  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.3.2 Filtering Tools  
Assemble tools to be used for filtering. These are supplied with the filter starter kit included with  
the fryer/filter system:  
·
·
Frypot/Filter Brush - used to clean frypot and filter pan sides and bottom, heating elements,  
and to dislodge sediment during filtration or shortening/oil change.  
Clean-Out Rod (design may vary)- used to dislodge heavy debris in the drain tube (when  
needed).  
·
·
Filter Powder.  
Filter Paper.  
The following tools are not required, but are recommended to make the filtering task easier.  
·
·
Measuring Cup - used to measure filter powder.  
Stainless Steel Crumb Scoop – for removing large debris from shortening/oil prior to  
filtering.  
Note: Always wear oil-resistant, insulated gloves and/or protective gear when  
working with hot oil.  
5.4 Operating the Filter  
DANGER  
Draining and filtering of cooking oil or shortening must be accomplished with care to  
avoid the possibility of a serious burn caused by careless handling. The oil to be  
filtered is at or near 350°C (177°C). Ensure all hoses are connected properly and  
drain handles are in their proper position before operating any switches or valves.  
Wear all appropriate safety equipment when draining and filtering cooking oil or  
shortening.  
DANGER  
Allow oil/shortening to cool to 100°F (38°C) before draining into an appropriate  
container for disposal.  
5-7  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.4 Operating the Filter (cont.)  
DANGER  
Do not drain more than one frypot at a time into the built-in filtration unit to avoid  
overflow and spillage of hot oil/shortening.  
DANGER  
When draining oil/shortening into a disposal unit or portable filter unit, do not fill  
above the maximum fill line located on the container.  
DANGER  
NEVER attempt to drain cooking oil or shortening from the fryer with the burner lit!  
Doing so will result in a flash fire if the oil or shortening splashes onto the burner.  
Also, applying burner heat to an empty frypot will severely damage the frypot and  
void all applicable warranties  
DANGER  
NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil or  
shortening will rush out creating the potential for severe burns.  
DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage  
to the ball inside will result in leaks and will void all applicable warranties.  
5.4.1 Pan Preparation  
See Section 5.2.1– Assembling the Filter, and Section 5.2.2– Installing the Filter  
5-8  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.4.2 Filter Operation  
CAUTION  
NEVER operate the filter unit unless cooking oil/shortening is at operating  
temperature [~350°F (~177°C)].  
1. Turn the fryer off. Ensure the filter pan assembly is prepared as described in Section 5.2.1–  
Assembling the Filter.  
2. Remove fry baskets from frypot. Prior to  
filtering, skim any large debris from the  
shortening/oil.  
Use extreme caution, as  
shortening/oil is at or near operating  
temperature [~350°F (~177°C)].  
Prior to filtering, skim any large debris from oil in  
frypot.  
3. Remove the support grid from the frypot  
using the clean-out rod. Stir the oil with the  
L-shaped Teflon brush to suspend debris  
prior to draining.  
Removing support grid from frypot prior to filtering.  
5-9  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.4.2 Filter Operation (cont.)  
4. After ensuring the filter pan is correctly  
positioned under the drain tube, and the pan-  
disconnect is properly connected, pull the red  
handle to drain the frypot into the filter pan.  
Pull the red handle to open the drain valve.  
5. After all oil/shortening has drained from the  
frypot into the filter pan, pull the yellow  
handle to open the oil return line and activate  
the filter pump.  
Pull the yellow handle to open the oil return valve  
and activate the filter pump.  
5-10  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.4.2 Filter Operation (cont.)  
6. Oil will begin to pump from the filter pan  
into the frypot. If the frypot tubes, sides and  
bottom have sediment deposits, clean the  
frypot with the cleaning brush included with  
the fryer. Clean beneath and under the burner  
tubes, using care not to disturb the probes  
(arrow). Probe location will vary according  
to fryer system.  
Clean all sediment and suspended particles from  
the burner tubes and frypot as the oil begins to  
circulate. Use care not to disturb the probes  
(arrow) on the burner tube.  
7. Allow the oil to circulate for approximately 5  
minutes (process known as "polishing") to  
remove suspended particles.  
Polishing the oil removes suspended particles,  
which increases the life of the oil.  
8. After the filter cycle is complete, close the  
drain valve (push the red handle until it stops)  
and allow the fryer to refill (see this section,  
Step #4 for additional reference).  
After filtering is complete, close the red drain  
handle to start refilling the frypot.  
5-11  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.4.2 Filter Operation (cont.)  
9. After all oil is pumped back into the frypot,  
bubbles will form, indicating air in the oil  
return lines. Allow the oil to bubble for 10-  
15 seconds to ensure all shortening/oil is  
evacuated from the return lines. Push the  
yellow handle to close the oil return valve  
and deactivate the filter pump (see this  
section, Step #5 for additional reference).  
Allow the shortening/oil to bubble for 10-15  
seconds to ensure evacuation of all shortening/oil  
in the return lines.  
10. If the oil level is low, add oil until the level is  
at the top OIL LEVEL line. Remember, the  
oil is at operating temperature.  
Add oil/shortening until the oil level is at the top  
OIL LEVEL line.  
FRYPOT.  
DO NOT OVERFILL THE  
11. Replace the frypot grid, using care not to  
splash hot oil. Turn the fryer on.  
Replace the frypot grid, using care not to splash  
hot oil.  
5-12  
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BID80 SERIES GAS FRYERS  
CHAPTER 5: BUILT-IN FILTRATION  
5.4.2 Filter Operation (cont.)  
12. Do not allow crumbs to accumulate in the  
crumb tray. The crumb tray MUST be  
emptied into a fireproof container at the end  
of frying operations EACH day (see  
DANGER statement below).  
Empty the filter pan crumb tray into a fire-proof  
container at the end of frying operations each day.  
DO NOT ALLOW CRUMBS TO ACCUMULATE IN  
TRAY.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a  
fireproof container at the end of frying operations each day. Some food particles  
can spontaneously combust if left soaking in certain shortening material.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is  
present to seal the joint between the frypots. Banging fry baskets on the strip to  
dislodge shortening will distort the strip, adversely affecting its fit. It is designed for  
a tight fit and should only be removed for cleaning.  
5-13  
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BID80 SERIES GAS FRYERS  
CHAPTER 6: COMPUTER OPERATION  
6.1 Operating Fryers with Computer Magic III.5 Computers  
1
4
3
2
5
6
8
7
ITEM  
DESCRIPTION  
1
Lighted Display — left display of various functions and operations.  
2
3
Lighted Display — right display of various functions and operations.  
Program Lock and Temperature Check Switch — locks program in  
computer and/or displays frypot temperature when depressed.  
4/5  
6/7  
Power Switches — either switch turns power "ON" or "OFF".  
Product and Coding Switches — provides access to computer and  
programming functions.  
8
Programming Switch — used when reprogramming the computer  
memory.  
WARNING  
Before turning on computer, ensure the fryer is filled with cooking oil/shortening or  
water. NEVER allow water to enter the Filtration System (if applicable).  
6–1  
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BID80 SERIES GAS FRYERS  
CHAPTER 6: COMPUTER OPERATION  
6.1.1 Equipment Setup and Shutdown Procedures  
Setup  
WARNING  
Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the  
ON/OFF switch to the "ON" position. Failure to do so could damage the frypot.  
1. Fill the frypot with vegetable oil to the bottom OIL LEVEL line located on the rear of the frypot.  
This will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the  
bottom line; overflow may occur as heat expands the oil. If solid shortening is used, pack solid  
shortening into the cool-zone of the frypot. Continue to pack shortening in frypot to the bottom  
OIL LEVEL line.  
2. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the  
face of the plug is flush with the outlet plate, with no portion of the prongs visible.  
3. Ensure that the vegetable oil level is at the top OIL LEVEL line when the vegetable oil is at its  
programmed cooking temperature. It may be necessary to add vegetable oil to bring the level up  
to the proper mark, after the oil has reached the programmed cooking temperature. If solid  
shortening is used, the MELT cycle MUST be used to melt the shortening. It may be necessary  
to add solid shortening to bring the level up to the proper mark after the packed shortening has  
melted. DO NOT DISABLE OR CANCEL THE MELT CYCLE UNTIL ALL SOLID  
SHORTENING HAS MELTED.  
Shutdown  
1. Press the ON/OFF switch  
to the "OFF" position (the display will show "OFF").  
2. Filter vegetable oil (if applicable) and clean fryers. See Chapter 7.  
3. Place the frypot covers on frypots.  
Operating the Fryer  
A. Turn the computer on by pressing the  
switch.  
1. One of the following displays will appear:  
a.  
, indicating that the burners are operating in the melt-cycle mode. Fryer will  
remain in the melt-cycle mode until it reaches 180°F (82°C) or is canceled manually.  
, indicating that the pot temperature is 21°F (12°C) or higher than the setpoint.  
, indicating that the pot temperature is 21°F (12°C) or lower than the setpoint.  
b.  
c.  
6–2  
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BID80 SERIES GAS FRYERS  
CHAPTER 6: COMPUTER OPERATION  
6.1.1 Equipment Setup and Shutdown Procedures (cont.)  
d. "  
" indicating that the fryer temperature is in the cooking range. NOTE: For best  
".  
results, do not cook product until the display reads "  
e.  
f.  
, indicates a heating problem.  
, indicates that the pot temperature is more than 410°F (210°C) [395°F (202°C) for  
CE (European Community) fryers].  
g.  
, indicates that the computer has detected a problem in the temperature measuring  
circuits, including probe.  
NOTE: "." decimal point between digits 1 and 2 in either display area indicates that the burners are  
on.  
B. Melt-Cycle Cancel Feature (built-in computers only).  
CAUTION  
Do not cancel the melt cycle mode if using solid shortening.  
The computer will display  
depress the "R" button  
during melt-cycle operation. To cancel melt cycle on a full pot,  
. To cancel the melt cycle on a split pot, use the "L" button  
for left-  
side pot and the "R" button for right-side pot.  
will be replaced by  
. The decimal point  
between digits 1 and 2 will illuminate indicating that the burners are on.  
C. Cook-cycle operation is initiated by pressing the product switch:  
1. The basket lift (on fryers so equipped) will lower the product into the cooking oil/  
shortening.  
2. The display will indicate the programmed cook time and begin countdown.  
3. If shake time is programmed, you will be notified to shake the product "X" seconds after the  
cook cycle begins (X= amount of time programmed). An alarm will sound and the display  
will read  
and the product number selected. If no shake time is programmed  
will  
not appear during the cook cycle.  
4. At the end of cooking cycle, an alarm will sound;  
will be displayed and the  
associated product switch indicator will flash. To cancel the cook alarm, press the flashing  
product switch.  
6–3  
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BID80 SERIES GAS FRYERS  
CHAPTER 6: COMPUTER OPERATION  
6.1.1 Equipment Setup and Shutdown Procedures (cont.)  
5. At this time, the hold time will be displayed (if programmed greater than 0) and countdown  
will begin. When the hold time counter reaches 0, an alarm will sound.  
product number selected is displayed. The hold alarm is canceled by pushing the  
If display is in use, hold time will count down invisibly until display is free.  
and the  
switch.  
6.1.2 Checking Temperature  
A. Check the cooking oil/shortening temperature at any time by pressing the  
Check the setpoint by pressing the switch twice.  
switch once.  
B. During the idle periods, when the fryer is on but not in use, "  
displays on a single frypot computer. "  
" should appear on both  
" will appear on the display of the side that is  
turned on in a split-vat computer. If not, check actual temperature and setpoint.  
C. If you suspect a defective probe, check the cooking oil/shortening temperature with a  
thermometer. Insert the thermometer within 1-inch of the vessel-mounted probe. Verify that the  
computer readout is within ±5°F (±2°C) of the thermometer reading.  
NOTE: The electronic circuitry can be affected adversely by current fluctuations and electrical  
storms. If for no apparent reason the computer does not function or program properly, reset the  
computer by unplugging the power cord and plugging it back in.  
6.2 Programming the Computer Magic III.5 Computer  
1. Activate the computer by pressing either  
switch.  
2. To enter the program mode, first press the  
switch.  
will appear in the left display. If  
switch again.  
you have pressed this switch in error and do not wish to program, press the  
Note: The computer will flash if cooking is in progress.  
3. Press  
4.  
(1 6 5 0) in that sequence to enter the program mode.  
(Setpoint) will appear in the left display. This is for setting the cooking temperature. The  
temperature previously selected will be displayed in the right display. Enter new temperature.  
Press the switch to lock in temperature setting. If the setting is correct, press the switch to  
cancel the selection.  
5.  
6.  
(Select Product) will appear in the left display. Press the product button to be  
programmed.  
will appear in the left display. The sensitivity number previously selected will be  
displayed in the right display. Enter the new desired sensitivity number, the range is 1 to 9.  
Enter "0" for no sensitivity. Press the  
switch to lock in the setting.  
6–4  
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BID80 SERIES GAS FRYERS  
CHAPTER 6: COMPUTER OPERATION  
6.2 Programming the Computer Magic III.5 Computer (cont.)  
Sensitivity adjusts computer-cooking time to compensate for the drop in cooking oil/shortening  
temperature when a basket of product is placed into the fryer. Sensitivity decreases or  
increases cooking time to counterbalance variances in product density, basket-load size, and  
initial temperature. A proper sensitivity setting will ensure a high quality product. For example:  
4 ounces of fries can be programmed to cook to the same quality as 2 pounds. A good initial  
setting is 4 or 5. Some experimenting with the range of 1 to 9 may be required to achieve  
optimum quality.  
7.  
8.  
will now appear in the left display. A previously entered cook-time will appear in the  
right display. If that time is correct, press the switch. If you wish to change the time, enter  
the desired time in minutes and seconds. (The new time will be displayed in the left display.)  
Press the switch to lock in the setting.  
now appears in the left display. The previous shake time (if any) will appear in the right  
display. If a product requires shaking during the cooking process, set the shake time by pressing  
the number of minutes to cook before shaking. Press the  
switch to lock in the time. If no  
shake time is required, press "0" and press the  
minutes, shake after cooking 1:00 minute.  
switch. Example: Total cook time 3:00  
At the end of 1:00 minute, a beeper will sound and the product button indicator will flash for  
three seconds.  
9.  
will now appear in the left display. Set the time to hold the cooked product from 13  
seconds to 60 minutes. Press the  
and press the switch.  
switch. If you do not wish to use the hold time, enter "0"  
10.  
will appear in the left display. If you desire to program more products, return to Step 5.  
If no more programming is required, lock in program by pressing the switch.  
6.2.1 Boil Feature  
CAUTION  
Do not drain water or boil-out solution into the filtration system (if applicable). Irreparable  
damage to the filter system will result and all applicable warranties will be voided.  
1. Before switching the fryer "ON", close the frypot drain valve. Fill empty frypot with mixture of  
cold water and detergent. Follow detergent instructions when mixing.  
NOTE: Boil Mode will not turn on both sides of computer. Each side will have to be turned on  
separately.  
6–5  
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BID80 SERIES GAS FRYERS  
CHAPTER 6: COMPUTER OPERATION  
6.2.1 Boil Feature (cont.)  
2. To program computer for boil feature, press either  
switch.  
will appear in the left display.  
(1 6 5 3) in that sequence. The right display will read  
3. Press the  
switch.  
4. Enter  
. The  
temperature is automatically set for 195°F (91°C). The fryer will attain this temperature and  
remain there until either switch is pressed, which cancels the boil-out mode. In high-altitude  
locations, constantly monitor the fryer for over-boil conditions. If over-boil occurs, turn off fryer  
immediately, allow to cool, and re-enter boil-out mode to continue the boil-out operation.  
SEE CHAPTER 4.2 FOR ADDITIONAL BOIL-OUT PROCEDURES.  
6.2.2 Temperature Selection—Fahrenheit to Celsius  
1. To change the computer temperature from Fahrenheit to Celsius or Celsius to Fahrenheit, press  
either  
switch.  
2. Press the  
switch.  
will appear in the left display.  
3. Enter  
(1 6 5 8) in that sequence. The computer will automatically convert the  
temperature from Fahrenheit to Celsius or Celsius to Fahrenheit.  
4. Press the switch to display the temperature in the newly selected mode.  
6.2.3 Constant Oil Temperature Display Mode  
1. To program constant temperature display, press the  
switch.  
will appear in the left display.  
(1 6 5 L) in that sequence. The cooking oil/shortening temperature will  
2. Press the  
switch.  
3. Enter  
display constantly in the right display on a full-pot and in both displays on a split-pot.  
NOTE: During the product cooking process, the cooking time will not be displayed but timing will  
be taking place.  
4. To remove the constant oil-temperature display and display the cooking time, repeat Step 2 and  
Step 3.  
6–6  
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BID80 SERIES GAS FRYERS  
CHAPTER 7: PREVENTATIVE MAINTENANCE  
7.1 General  
DANGER  
Never attempt to clean the fryer during the cooking process or when the frypot is  
filled with hot oil/shortening. If water comes in contact with oil/shortening heated to  
cooking temperature, it will cause spattering of the oil/shortening, which can result  
in severe burns to nearby personnel.  
Any equipment works better and lasts longer when maintained properly and kept clean. Cooking  
equipment is no exception. The BID80 Series gas fryer should be kept clean during the working day  
and thoroughly cleaned at the end of each day. Below are recommendations for daily, weekly and  
periodic preventative maintenance.  
7.2 Daily  
WARNING  
Use a commercial grade cleaner formulated to effectively clean and sanitize food-  
contact surfaces. Read the directions and precautionary statements for use.  
Particular attention must be paid to the concentration of cleaner and the length of  
time the cleaner remains on the food-contact surfaces.  
A. Remove and wash all removable parts.  
B. Clean all exterior surfaces of the cabinet. Do not use cleaners, steel wool, or any other  
abrasive material on stainless steel.  
C. Filter the cooking oil (See Chapter 5) and replace if necessary. The oil should be filtered  
more frequently when under heavy use.  
7.3 Weekly  
A. Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold  
the entire contents of the frypot for disposal. Do not use a glass or plastic container.  
B. Clean the frypot by following boil-out procedures in Chapter 4.2.  
WARNING  
Never allow water to boil down and expose the heating tubes. Frypot damage will  
result.  
7-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 7: PREVENTATIVE MAINTENANCE  
7.4 Periodic/Annual  
This appliance should be inspected and adjusted periodically by qualified service personnel as  
part of a regular kitchen maintenance program.  
Frymaster/Dean recommends that this appliance be inspected at least annually by a Factory  
Authorized Service Technician as follows:  
·
·
Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration.  
Verify that the flue opening is not obstructed by debris or accumulations of solidified oil or  
shortening.  
·
Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.)  
are in good condition and functioning properly. Inspect all gas connections for leaks and verify  
that all connections are properly tightened.  
·
·
Verify that the burner manifold pressure is in accordance with that specified on the appliance’s  
rating plate.  
Verify that the temperature and high-limit probes are properly connected, tightened and  
functioning properly, and that mounting hardware and probe guard are present and properly  
installed.  
·
Verify that component box components (i.e. computer/controller, transformers, relays, interface  
boards, etc.) are in good condition and free from oil migration build-up and other debris. Inspect  
the component box wiring and verify that connections are tight and that wiring is in good  
condition.  
·
·
Verify that all safety features (i.e. drain safety switches, reset switches, etc.) are present and  
functioning properly.  
Verify that the frypot/cookpot is in good condition and free of leaks and that the frypot/cookpot  
insulation is in serviceable condition. Verify that the frypot tube diffusers are present and in  
good condition (i.e. no visible deterioration or damage).  
·
Verify that wiring harnesses and connections are tight and in good condition.  
Built-in Filtration:  
·
·
Inspect all oil-return and drain lines for leaks and verify that all connections are tight.  
Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the  
crumb basket, advise the owner/operator that the crumb basket should be emptied into a fireproof  
container and cleaned daily.  
·
Verify that all O-rings and seals (including those on the Power Shower and on quick-disconnect  
fittings) are present and in good condition. Replace o-rings and seals if worn or damaged.  
7-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 7: PREVENTATIVE MAINTENANCE  
7.4 Periodic/Annual (cont.)  
Built-in Filtration (cont.):  
·
-
Check filtration system integrity as follows:  
With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify  
that the pump activates and that bubbles appear in the cooking oil/shortening (or that gurgling is  
heard from the Power Shower port) of the associated frypot.  
-
-
Close all oil return valves (i.e., place all oil return handles in the OFF position). Verify proper  
functioning of each oil return valve by activating the filter pump using the lever on one of the oil  
return handle microswitches. No air bubbles should be visible in any frypot (or no gurgling  
should be heard from the Power Shower ports).  
Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to  
350°F (177°C) into the filter pan and close the frypot drain valve. Place the oil return handle in  
the ON position. Allow all cooking oil/shortening to return to the frypot (indicated by bubbles in  
the cooking oil/shortening or, on units with Power Showers, cessation of oil flow from the Power  
Shower). Return the oil return handle to the OFF position. The frypot should refill in no more  
than 2 minutes and 30 seconds.  
To ensure good fryer health and a safe environment, the fryer should be checked and adjusted  
periodically by qualified service personnel as part of a regular kitchen maintenance program.  
7.5 Stainless Steel Care  
WARNING  
DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe  
burns.  
All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day,  
and with a liquid cleanser designed for stainless steel at the end of each day.  
A. Do not use steel wool, abrasive cloths, cleansers or powders.  
B. Do not use a metal knife, spatula or any other metal tool to scrape stainless steel! Scratches  
are almost impossible to remove.  
C. If it is necessary to scrape the stainless steel to remove any encrusted materials, soak the area  
first to soften the deposit, then use a wood or nylon scraper only.  
7-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 8: TROUBLESHOOTING  
8.1 General  
DANGER  
Hot cooking oil/shortening will cause severe burns. Never attempt to move this  
appliance when filled with hot cooking oil/shortening or to transfer hot cooking  
oil/shortening from one container to another.  
DANGER  
This equipment should be unplugged when servicing, except when electrical circuit  
tests are required. Use extreme care when performing such tests.  
This appliance may have more than one electrical power supply connection point.  
Disconnect all power cords before servicing.  
Inspection, testing and repair of electrical components should be performed by an  
authorized service agent only.  
The problems and possible solutions covered are those most commonly encountered.  
To troubleshoot, perform the test set-up at the beginning of each condition. Follow each step in  
sequence.  
8.2 Pilot Burner Malfunction  
A. Pilot will not ignite; no evidence of gas at pilot burner.  
1. Check that gas valve is open and gas is present at the gas valve.  
2. Check pilot burner orifice for dirt or lint.  
3. Remove pilot burner gas-supply line and check for contamination; blow out if necessary,  
then reinstall.  
B. Pilot burner ignites but will not remain lit when gas valve manual knob is released.  
1. Check that thermocouple lead is properly screwed into thermocouple connection bushing  
on gas valve.  
2. Remove end of thermocouple lead from thermocouple connection bushing and clean with  
fine sandpaper or emery cloth.  
3. Pilot flame may be too high or too low. Adjust pilot flame adjustment screw so that pilot  
flame extends about ¾-inch (19-mm) above the top of the pilot burner.  
8-1  
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BID 80 SERIES GAS FRYERS  
CHAPTER 8: TROUBLESHOOTING  
8.2 Pilot Burner Malfunction (cont.)  
4. Check all connections for cleanliness and security.  
C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the  
thermocouple completely at all times.  
1. Check for drafts that might be caused by air conditioning equipment or make-up air  
apparatus. Turn air-moving equipment off and recheck the pilot.  
8.3 Main Burner Malfunctions  
A. Main burner will not come "ON"; gas not detected at main burner.  
1. Check that the gas valve is open.  
2. Check that the pilot is ignited and is operating properly.  
3. Check the high limit switch for continuity.  
4. The combination gas valve may be defective; replace if necessary.  
B. Main burner flames are small and appear lazy; shortening does not come up to temperature  
quickly.  
1. Check gas pressure at the pressure tap of the gas valve. Use dial type or standard water-  
type U-gauge manometer. With burner in operation, the pressure should be 4" W.C. (10  
mbar) for natural gas, and 11" W.C. (27.5 mbar) for propane.  
2. If not, remove the pressure regulator adjustment cover. Use screwdriver to turn the  
adjusting screw for proper pressure. Replace cover, re-check pressure and re-install  
pressure tap plug.  
C. Signs of excessive temperature; shortening scorches and quickly becomes discolored.  
1. Check gas pressure as outlined above.  
2. Shortening used is of inferior quality and/or shortening has been used too long. Replace  
shortening.  
3. Ensure vessel is clean when refilling with new shortening.  
8-2  
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BID 80 SERIES GAS FRYERS  
CHAPTER 8: TROUBLESHOOTING  
8.3 Main Burner Malfunctions (cont.)  
D. Fryer will not reach the temperature setting and/or runs erratically.  
1. Incorrect location of sensor probe or defective temperature sensor.  
2. Loose wiring/wire connection  
E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature.  
1. Defective operating thermostat or temperature probe.  
2. Call Service Technician.  
8-3  
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BID 80 SERIES GAS FRYERS  
CHAPTER 8: TROUBLESHOOTING  
8.4 Wiring Diagrams  
8.4.1 BID80 Series With Built-In Filtration  
G R N  
W H T  
4 8 C  
W H T  
4 0 C  
5 0 C B L K  
1 9 C B R N  
F U S E  
F U S E  
F U S E  
5 2 C B L K  
2 8 C B R N  
2
2
1
1
2 1 C W H T  
2 3 C B R N  
5 4 C W H T  
5 C O R G  
2
1
2
1
W H T  
R E D  
P R O B E  
8-4  
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BID 80 SERIES GAS FRYERS  
CHAPTER 8: TROUBLESHOOTING  
8.4.2 BID80 Series Interface Board (Enlarged View)  
8-5  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.1 Accessories  
1
2
3
4
5
ITEM  
PART #  
803-0301  
810-2122  
210-3458  
803-0278  
106-2470SP  
COMPONENT  
Basket, Fry- 6 x 8-¾ x 16-¾ (Optional)  
Grid Assembly, Frypot  
Basket Hanger, D180  
Brush, Teflon- L-Shaped  
1
2
3
4
5
Vat Cover, Frypot (Optional)  
9-1  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.2 Cabinetry and Related Components  
5
6
4
3
19  
21  
2
7
1
18  
16  
14  
15  
17  
20  
13  
22  
23  
12  
11  
9
10  
8
9-2  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.2 Cabinetry and Related Components (cont.)  
ITEM  
1
2
3
4
*
*
5
6
7
8
9
*
*
*
10  
11  
12  
13  
*
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
PART #  
211-2532  
210-1365  
212-2532  
200-2683  
200-1376  
200-3635SP  
823-3512  
824-0954  
824-0986  
200-1301  
200-2688  
810-0179  
816-0529  
809-0193  
210-1151  
810-2105  
810-0066  
200-3403  
200-3461  
823-3745  
823-3724  
200-3459  
210-3588  
823-3751  
823-3752  
200-1675  
210-2870  
810-0356  
810-0357  
COMPONENT  
Side, Cabinet- Left  
Duct, Door Access  
Side, Cabinet- Right  
Back, Cabinet  
Bracket, Restraining  
Crossbrace, Cabinet Back, Lower  
Flue Cap  
Box, Component (Wireway Control)  
Top Cap  
Pin, Door  
Panel, Inner- Door  
Plug, Handle-Screw Access  
Bumper, Rubber (Self-Adhesive)  
Bushing, Nylon (Door Pin)  
Panel, Outer- Door  
Handle, Chrome (With Screws)  
Magnetic Catch, Door  
Base, Lower Frame  
Cover, Access- Lower Frame Base (2 Required)  
Base, Upper Frame  
Channel, Leg Support (Right and Left)  
Base, Leg Channel  
Slide, Front- Filter Pan  
Slide, Rear Left- Filter Pan  
Slide, Rear Right- Filter Pan  
Bracket, Lower Door Hinge  
Plate, Door Magnet  
Caster, Without Brake  
Caster, With Brake  
* Not Illustrated  
9-3  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.3 Computer and Related Components  
1
2
3
4
5
6
7
8
12  
11  
10  
9
15  
13  
14  
15  
16  
9-4  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.3 Computer and Related Components (cont.)  
ITEM  
1
2
3
4
5
6
7
8
9
10  
*
11  
12  
*
13  
14  
15  
*
16  
*
*
*
*
PART #  
210-3463  
106-2334  
823-3433  
807-3611  
807-0979  
807-1999  
806-4549  
807-0833  
806-2071  
810-1164  
816-0217  
806-7179SP  
807-3680  
810-2046  
807-3580  
807-3538  
807-1321  
807-3592  
106-1424  
210-1386  
810-2164  
809-0448  
809-0360  
COMPONENT  
Panel, Control- BID80  
Computer, CMIII.5- BID80  
Bezel, Computer  
Relay, 24 Amp (Filter Circuit)  
Transformer, 208/240V - 12V- Secondary  
Transformer, 208/240V – Dual Voltage  
Board, Interface  
Relay, 5 Amp (Latch Relay- Interface Board)  
Harness, Wire- Computer To Interface Board  
Block, Terminal (Power In)  
Insulation, Terminal Block  
Sound Device  
Thermostat, High-Limit- 450°F Manual Reset  
Spring, Spacer- High-Limit Bulb  
Switch, Rocker- Filter Pump Bypass Switch  
Circuit Breaker, 5 Amp  
Holder, Fuse- Buss Fuse  
Fuse, 2 Amp  
Probe Assembly, Sensor  
Clamp, Probe Bulb and High-Limit Bulb  
Spring, Spacer- Probe Bulb  
Clip, Tinnerman (Sensor Probe and High-Limit Probe Clamp)  
Screw, Probe/H-Limit Bulb Clamp- #8 x 3/8 Slotted Hex Head  
* Not Illustrated  
9-5  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.4 Drain Valve Components  
10  
12  
7
3
5
4
2
1
11  
9
6
8
13  
ITEM  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
PART #  
106-1401  
210-2029  
200-1940  
807-2104  
809-0842  
816-0220  
200-1257  
810-2127  
200-1269  
823-3429  
816-0547  
823-3747  
813-0784  
COMPONENT  
Bracket, Microswitch  
Activator, Microswitch  
Handle, Drain Arm- Push/Pull  
Microswitch  
Nut, Nylock #4-40  
Insulation, Microswitch  
Retainer, Nut- Drain Valve Arm  
Drain Valve, 1-½"  
Guard, Microswitch  
Handle, Drain Valve  
Cap, Handle- Red  
Elbow/Bracket Assembly, Drain Valve  
Drain Nipple- 6"  
* Not Illustrated  
9-6  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.5 Filter Pan Components  
6
4
7
3
2
5
1
8
ITEM  
PART #  
COMPONENT  
1
*
*
2
3
*
4
5
823-3750SP  
813-0684  
813-0679  
823-3748  
803-0289  
803-0002  
823-3742  
823-3736  
823-3741  
823-3739  
810-2141  
Filter Pan Assembly  
Plug, Hex Socket, 3/8" NPT  
Plug, 1/8" SS Square Head (Female Disconnect)  
Grid, Bottom- Filter Pan  
Paper, Filter- 22 x 34" (100 Sheets)  
Powder, Filter (Carton)  
Ring, Hold-Down (Weighted)  
Basket (Tray), Crumb  
Lid, Pan- Rear  
6
7
8
Lid, Pan- Front  
Caster, 2"- Filter Pan  
* Not Illustrated  
9-7  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.6 Frypot, Burners and Related Components  
30  
28  
29  
1
3
2
16  
17  
18  
15  
14  
19  
9
15  
13  
14  
20  
7
10  
8
11  
12  
22  
25  
24  
26  
27  
31  
21  
6
23  
5
4
9-8  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.6 Frypot, Burners and Related Components (cont.)  
ITEM  
PART #  
COMPONENT  
Frypot, SS- 1-½" Drain System  
1
823-3396SP  
200-2707  
200-2734  
810-2151  
810-2149  
810-2150  
810-2365  
810-2072  
200-1314  
813-0031  
813-0607  
813-0165  
807-3628  
813-0112  
813-0066  
813-0635  
813-0174  
813-0109  
813-0168  
813-0359  
810-0705  
807-1553  
807-1310  
807-1315  
810-2155  
810-0703  
810-2138  
200-1316  
200-1347  
200-1349  
809-0167  
823-3513  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
*
31  
Shield, Heat- Front  
Bracket, Burner Mounting  
Burner, Left  
Burner, Center  
Burner, Right  
Orifice #56 (1.19 mm)  
Manifold, Gas  
Support, Manifold- Left and Right  
Bushing, Hex- ½ to ¾" NPT BM  
Nipple, ½ x 23-½" NPT BM  
Elbow, Street- 90° ½" NPT BM  
Valve, Gas- Honeywell ½ x ¾" 10" W.C.  
Nipple, ¾ x 2" NPT BM  
Elbow, 90° NPT BM  
Nipple, ¾ x 2-¼" NPT BM  
Union, ¾" NPT BM  
Nipple, ¾" x Close NPT BM  
Elbow, Street- 90° ¾" NPT BM  
Coupling, ¾ x 1.62" NPT  
Gas Line, Pilot- One Piece- 23"  
Pilot Assembly, LP  
Sensor, Flame  
Cable, Ignition  
Pilot Burner Assembly, Trailing Pilot-LP  
Gas Line, Trailing Pilot- One Piece- 17-½"  
Valve, Trailing Pilot  
Shield, Flue  
Front, Flue  
Rear, Flue  
Screw, Sheet Metal- 10A x 5/8"  
Diffuser, BID80  
* Not Illustrated  
9-9  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.7 Oil Return Components  
26  
24  
25  
23  
To Frypot  
2
6
5
3
8
6
22  
1
10  
21  
4
11  
7
9
2
5
14  
12  
4
13  
11  
10  
28  
27  
29  
15  
2
4
1
14  
17  
2
16  
20  
13  
18  
19  
9-10  
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BID80 SERIES GAS FRYERS  
CHAPTER 9: PARTS LIST  
9.7 Oil Return Components (cont.)  
ITEM  
PART #  
COMPONENT  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
*
24  
*
*
*
25  
*
26  
*
813-0460  
813-0062  
813-0247  
813-0173  
813-0087  
813-0006  
813-0625  
810-2125  
813-0644  
813-0003  
813-0156  
813-0247  
813-0165  
813-0022  
813-0265  
813-0661  
823-3754  
813-0608  
810-0697  
826-1392  
816-0548  
823-3187  
823-3344  
809-0885  
202-1233  
826-1389  
809-0823  
809-0825  
200-1341  
826-1371  
807-2104  
809-0846  
826-1366  
810-2144  
810-2100  
810-2252  
807-1419  
Nipple, ½ x 3" NPT MB  
Elbow, ½" 90° NPT BM  
Nipple, ½ x 3-½" NPT BM  
Union, ½" NPT BM  
Nipple, ½ x 1-½" NPT BM  
Bushing, ½" to 3/8 NPT BM  
Nipple, 3/8" x Close NPT BM  
Valve, Oil Return- 3/8"  
Nipple, 3/8 x 1-½" NPT BM  
Tee, ½" NPT BM  
Plug, ½" NPT BM  
Nipple, ½ x 3-½" NPT BM  
Elbow, Street- 90° NPT BM  
Nipple, ½" x Close NPT BM  
Nipple, ½ x 2-½" NPT BM  
Nipple, ½ x 2-¼" NPT BM  
Manifold, Suction- Oil Return  
Coupling, ½" x Full NPT BM  
Disconnect, Male- Suction Manifold  
O-Ring, Suction Manifold Disconnect (Qty:5)  
Cap, Handle- Yellow  
Handle, Oil Return  
Handle, Oil Return Arm- Push/Pull  
Washer, 3/8 x 1 x 0.83" Type A Plain  
Bracket, Oil Return Microswitch (RH)  
Screw, ¼-20 x ¾" Hex Head (Qty:10)  
Nut, Nylock- ¼-20  
Nut, Spacer- Kep ¼-20 Hex Head SS  
Bracket, Microswitch Rod  
Screw, Microswitch Rod Bracket (Qty: 25)  
Microswitch, Oil Return  
Screw, 4-40 x 1 Slotted Head- Microswitch  
Nut, 4-40 Keps Hex with External Teeth (Qty: 25)  
Spacer, Aluminum- ¼" O.D. x 3/8"L 4-40  
Motor, 1/3HP 120/230V/50/60Hz  
Pump, Filter- 5GPM  
*
*
27  
28  
29  
Strip, Heater- 240V/45W 36"L  
* Not Illustrated  
9-11  
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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000  
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106  
TEL 1-318-865-1711  
FAX (Parts) 1-318-219-7140  
FAX (Tech Support) 1-318-219-7135  
Price: $10.00  
SERVICE HOTLINE  
1-800-551-8633  
819-5896  
APRIL 2002  
PRINTED IN THE UNITED STATES  
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